PRODUCT GUIDE Progiene is a brand name of A division of Rumenco Your dairy hygiene team Committed to optimal herd health and the production of top quality milk. CONTENTS 6 8 10 Iodine Teatcare Chlorhexidine Teatcare Alkaline Cleaners ICON GUIDE For immediate reference, all of our products feature the following icons in relation to their usage. 2 13 15 16 Acid Cleaners Disinfectant Clusterflush 19 21 23 Hoofcare Detergents General Care 0.25% DILUTION 0.1% DILUTION 0.4% DILUTION 0.5% DILUTION 1% DILUTION HOT COLD PRE POST PRE/POST TEAT DIP CUP TEAT FOAMING CUP TEAT SPRAY LANCE BULK MILK TANK MANUAL CLEANING HAND CLEANING FOOTBATH UDDER CARE CLUSTER PRESSURE FOAMING LANCE MILKING EQUIPMENT EN1656: 2010 TESTED A COMMITMENT TO EXCELLENCE Progiene is committed to optimal herd health and the production of top quality milk. Mastitis, lameness and poor fertility remain the key incomedraining problems on UK dairy farms, but sound hygiene routines and the use of high quality dairy hygiene chemicals often make the difference between profit and loss. Drawing on the latest market feedback, the innovative Progiene range of quality teat dips, circulation cleaners, and hoof and bedding hygiene products has been developed to meet current dairy farmer needs as closely as possible. Premium quality and effectiveness come as standard and all products are manufactured in accordance with ISO 9001 and GMP protocols. EXPERIENCED ADVISORY TEAM Whether its straightforward advice on milking routines or even help with hygiene, housing and lameness issues, the experienced Progiene team of professional on-farm hygiene specialists are always on hand to offer valuable, practical support. For a friendly, personal service please call: 0808 178 1010 Call us on 0808 178 1010 or visit www.progiene-dairy.com 3 OUR RANGE Our innovative range of quality teat dips, sprays and foams, circulation cleaning detergents, bulk tank cleaners, cluster disinfectants, hoofcare and bedding conditioners has been designed to offer cost effective milk quality solutions whatever your particular farm circumstances. Our UN Approved packs are available in 5, 25, 200 and 1,000 litres and can be delivered direct to your door. 4 IMPROVING UDDER HEALTH Improving teat preparation can help improve udder health and profitability. Pre-milking teat disinfection as part of the pre milking routine has increased in popularity due to the positive impact it has had on milk yield, milk let down, bactoscan results and new infection rates. Milk producers using proven pre-milking disinfection can expect to see lactation yields increase by 500kg per cow - typically adding around £120 per cow per year to the bottom line. POST-MILKING TEAT DISINFECTION Teat disinfection immediately after every milking is a vital part of any mastitis control plan. More than 50% of new udder infections can be prevented by proper teat disinfection practice using an effective product with efficacy against the major mastitis pathogens. However, it is important to appreciate that existing udder infections cannot be treated by teat disinfection. Existing infections are best eliminated by dry cow treatment and culling chronically infected cows. Pre-milking teat disinfection cleans soiled teats leaving them free from key mastitis causing pathogens such as Strep uberis and coliforms. In one recent study, the use of premilking disinfection reduced Strep uberis new infection rates by 66% and has also been shown to be more effective at reducing bacterial numbers on teats when compared to dry wiping! Effective application Research suggests this cleaning process also helps stimulate milk flow and increases the milk let-down reflex with an additional benefit seen when units are applied 60-90 seconds after the teats are first touched. Follow recommended usage and storage instructions and make sure disinfectant cups are emptied fully and cleaned as part of the routine wash-up after each milking. Never pour disinfectant back into the original container. Pre-milking teat disinfection can also help improve the keeping quality and flavour of the milk by reducing the number of bacteria resistant to the pasteurisation process. Post-milking teat disinfectants can be applied either by dipping or spraying. Both methods are acceptable provided the disinfectant being used entirely covers all four teats. Call us on 0808 178 1010 or visit www.progiene-dairy.com 5 IODINE TEATCARE High quality iodine teat dips, sprays and foams. Our extensive range of iodine teat dips, sprays and foams has been specifically formulated to provide pre and post milking udder health solutions to suit individual challenges found on farm. Whilst disinfecting teats, the high levels of glycerine and lanolin will leave teats feeling smooth and supple and in superb condition. Our products have been efficacy tested to EN1656:2010 to prove effectiveness against Staph aureus, E coli, Strep uberis and Pseudomonas. Range details 6 Product name Active ingredient RTU or Concentrate PRE milking POST milking Sprayshield Prepost Iodine RTU P P Sprayshield Pre Iodine RTU P Uddershield Barrier Iodine RTU Sprayshield Conc Iodine Concentrate P Dip Spray Foam P P P P P P P P P P P P SPRAYSHIELD PRE SPRAYSHIELD CONC Ready-to-use iodine pre-milking teat dip, spray or foam to sanitise teats and stimulate milk let-down. Teat conditioning 3:1 concentrated iodine based pre and post milking dip, spray or foam with high levels of emollients to help maintain and improve skin condition. • Versatile application choice - dip, spray or foam • Works in 30 seconds for rapid cleaning and sanitising • Leaves teats feeling smooth, silky and ready to be milked • Efficacy tested to EN1656 : 2010 Sizes available: • 25 litre (5,000 cows) - Code 5799 • 200 litre (40,000 cows) - Code 5800 • 1,000 litre (200,000 cows) - Code 5801 SPRAYSHIELD PREPOST High emollient ready-to-use iodine based pre and post milking teat dip, spray or foam with high levels of emollients for long lasting skin condition. • Versatile application option - dip, spray or foam • Works in 30 seconds for outstanding cleaning and rapid sanitising • High performance emollient complex for optimum teat skin condition • Efficacy tested to EN1656 : 2010 Sizes available: • 25 litre (2,500 cows) - Code 5805 • 200 litre (20,000 cows) - Code 5806 • 1,000 litre (200,000 cows) - Code 5807 • Highly concentrated and economical to use • Versatile application - dip, spray or foam • Works in 30 seconds for rapid cleaning and sanitising • Efficacy tested to EN1656 : 2010 Sizes available: • 25 litre (10,000 cows) - Code 5802 • 200 litre (80,000 cows) - Code 5803 • 1,000 litre (400,000 cows) - Code 5804 UDDERSHIELD BARRIER Ready-to-use iodine based post milking low drip barrier teat dip with high levels of emollients to help protect teats between milking. • Outstanding performance and sanitising • Active barrier film protects teats between milkings - helps to combat challenges from the environment • Unique emollient complex for smooth, supple teats - easier to prepare for next milking • Efficacy tested to EN1656 : 2010 Sizes available: • 25 litre (2,500 cows) - Code 5808 • 200 litre (20,000 cows) - Code 5809 • 1,000 litre (100,000 cows) - Code 5810 Call us on 0808 178 1010 or visit www.progiene-dairy.com 7 CHLORHEXIDINE TEATCARE 8 SPRAYSHIELD HEX Versatile ready-to-use chlorhexidine based pre and post milking teat dip, spray or foam with high levels of emollients to help maintain and improve skin condition. High performance chlorhexidine teat dips, sprays and foams. Our range of chlorhexidine teat dips, sprays and foams has been designed to provide pre and post milking udder care solutions to combat the bacterial challenges found on most farms. In addition to controlling bacteria our products contain glycerine and lanolin for outstanding teat condition. Our products have been efficacy tested to EN1656:2010 to prove effectiveness against Staph aureus, E coli, Strep uberis and Pseudomonas. Range details Product name Active ingredient RTU or Concentrate PRE milking POST milking Sprayshield Hex Chlorhexidine RTU P P Uddershield Medicated Udder Wipes Chlorhexidine - P Dip P Spray Foam P P • Versatile application choice of dipping, spraying or foaming teats • Rapid cleaning and sanitising • Neutral pH to help maintain and improve skin condition • Efficacy tested to EN1656 : 2010 Sizes available: • 25 litre (2,500 cows) - Code 5811 • 200 litre (20,000 cows) - Code 5812 • 1,000 litre (100,000 cows) - Code 5813 UDDERSHIELD MEDICATED UDDER WIPES 600 non-woven anti-microbial blue wipes to soothe, soften and sanitise teats prior to milking. • Biocidal wipes for fast and effective teat skin preparation • Non-tainting and rapid acting Sizes available: • Tub - Code 5814 • Refills x 3 - Code 5815 Call us on 0808 178 1010 or visit www.progiene-dairy.com 9 CHLORINATED / ALKALINE CIRCULATION CLEANER 10 Highly concentrated alkaline cleaning products for the cleaning of milking equipment and bulk tanks. This range of highly effective alkaline cleaning chemicals has been designed to offer ultimate performance to ensure the production of high quality milk when using all types of milking machines. Our formulations are effective in the removal of fat and protein deposits whilst leaving surfaces free from bacteria. The range consists of liquid and powder cleaners ensuring a choice of versatile products to the end user. An effective cleaning system will remove milk fats, proteins, sugar and minerals that combine with hard water deposits to form deposits on the internal and external surfaces of milking equipment. The internal deposits are removed by circulation cleaning of the milking equipment after each milking using either an alkali or acid-based cleaning chemical. These chemicals have very specific effects and are best used in hot water and then followed by a separate disinfectant process in the final rinse stage. After the end of milking, clean water is used to rinse away any milk residues that are left. Range details Product name Active ingredient Liquid/powder Water temp Dose rate Use Cleanline 40 powder Chlorinated Alkaline Powder 80°C 0.25% Circulation cleaning Cleanline Alk Chlorinated Alkaline Liquid 80°C 0.5% Circulation cleaning Cleanline AM Chlorinated Alkaline Liquid 80°C 0.5% Circulation / bulk tank cleaning Cleanline DX Chlorinated Alkaline Liquid 40-60°C 0.5% Circulation / bulk tank cleaning This is followed by a main wash solution using either an alkaline or acid-based cleaning chemical which is then circulated for between 7 to 10 minutes or until the temperature drops to 54°C. This solution is then run to waste and is followed by a final rinse containing a disinfectant containing either sodium hypochlorite or peracetic acid. Call us on 0808 178 1010 or visit www.progiene-dairy.com 11 CLEANLINE 40 POWDER CLEANLINE AM Ultra concentrated high strength non-foaming circulation powder for the removal of fat and protein deposits in milking equipment using hot water. High strength alkaline circulation cleaner suitable for the removal of fat and protein deposits in milking equipment and bulk tanks. • Highly effective and concentrated • Removes fat and protein deposits • Suitable for all water conditions including hard water areas • Powerful cleaning action • High levels of sequestrants to aid fat and protein removal • Suitable for use in hard water areas • For use with hot water Size available: • 20 kg drum (80 washes) - Code 5816 CLEANLINE ALK Alkaline circulation cleaner for use in milking equipment and bulk tanks in hot water. • Powerful cleaning action • High levels of sequestrants to aid fat and protein removal • Suitable for use in hard water areas Sizes available: • 25 litre (50 washes) - Code 5820 • 200 litre (400 washes) - Code 5821 • 1,000 litre (2,000 washes) - Code 5822 Sizes available: • 25 litre (50 washes) - Code 5817 • 200 litre (400 washes) - Code 5818 • 1,000 litre (2,000 washes) - Code 5819 CLEANLINE DX High strength chlor/caustic liquid cleaner for the removal and prevention of fat and protein deposits in DX bulk tanks, milk silos and circulation cleaning. • High levels of sequestrants for effective fat and protein removal • Effective in hard water areas • Non-foaming, easy rinsing Sizes available: • 25 litre (50 washes) - Code 5829 • 200 litre (400 washes) - Code 5830 • 1,000 litre (2,000 washes) Code 5831 12 ACID CLEANERS Alkaline products work by breaking down fat and protein deposits and holding them in solution until the end of the circulation wash when they are run to waste. They often contain a combination of chemicals, a caustic cleaner to dissolve fat and protein and a chlorine component to help specifically control protein deposits and to disinfect. Acid products are effective against milkstone deposits (the combination of minerals in milk and water) and work by dissolving minerals and holding them in solution until the wash solution is discarded. They often contain either phosphoric, sulphuric or nitric acid, although phosphoric acid tends to be most commonly used due to its non-aggressive effect on stainless steel equipment and plastics. Call us on 0808 178 1010 or visit www.progiene-dairy.com 13 CLEANLINE PM CLEANLINE BT ACID High strength phosphoric acid based circulation cleaner for the removal and prevention of scale deposits in milking equipment and bulk tanks. Phosphoric acid based ice bank tank cleaner for the removal of fat and protein deposits in automated systems using cold water. • Highly concentrated for unrivalled performance • High levels of surfactants to remove tough deposits • In hard water areas using hot water Sizes available: • 25 litre (50 washes) - Code 5823 • 200 litre (400 washes) - Code 5824 • 1,000 litre (2,000 washes) - Code 5825 CLEANLINE MSR Phosphoric acid based milkstone remover for scale removal and prevention in milking equipment and bulk tanks in hot water. • High performance scale remover • High levels of phosphoric acid and surfactants • Suitable for use on stainless steel and plastics Sizes available: • 5 litre - Code 5826 • 25 litre - Code 5827 • 200 litre - Code 5828 14 • Effectively removes stubborn deposits • Low foaming and free rinsing Sizes available: • 25 litre - Code 5832 • 200 litre - Code 5833 CLEANLINE BT IODINE Iodine based ice bank tank cleaner for manual or automatic use for the removal and prevention of fat and protein deposits. • High levels of iodine, phosphoric acid and surfactants • Cleans and sanitises in one wash • Easy rinsing with no taint Size available: • 25 litre - Code 5834 DISINFECTANTS CLEANLINE CHLOR Sodium hypochlorite solution for general sanitising of milking equipment. • Contains high levels of chlorine • Rapid action • Multi purpose Sizes available: • 25 litre - Code 5836 • 200 litre - Code 5837 • 1,000 litre - Code 5838 Call us on 0808 178 1010 or visit www.progiene-dairy.com 15 CLUSTERFLUSH 16 Cluster flushing using peracetic based disinfectants has been proven to be effective in the removal of pathogens related to milk quality and herd health. Application of disinfectant may be via automatic cluster flush equipment, hand held sprayers or manual disinfection methods. Solution strength should ideally be 0.5% (500ml to 100 litres water). Peracetic acid can also be used for final rinsing of milking equipment and bulk tanks especially when Thermoduric bacteria have been found in milk samples. These bacteria can lead to high bactoscan results, can cause milk spoilage and reduce the shelf life of milk leading to reduced hygiene payments from milk buyers. CLEANLINE CLUSTERFLUSH High performance peracetic acid based sanitiser for use in clusters and final rinse. • Broad spectrum disinfectant for cluster disinfection • Suitable for use in the final rinse • Can be used in automated equipment Sizes available: • 25 litre - Code 5839 • 200 litre - Code 5840 • 1,000 litre - Code 5841 Call us on 0808 178 1010 or visit www.progiene-dairy.com 17 HOOFCARE 18 THE BENEFITS OF FOOT BATHING Unhygienic underfoot conditions are a major cause of debilitating and costly hoof infections. However, daily foot bathing using an effective disinfectant alongside mobility scoring, foot trimming and sound record keeping will go a long way to reducing the impact of lameness problems. However, footbaths must be located correctly - ideally on the exit race of the parlour and situated to allow one full row of the parlour to queue. Footbaths need to be long enough to allow two cow strides (usually between 2.4 and 3m) and contain sufficient depth of foobath solution. They should also be emptied regularly to avoid cows walking through contaminated solutions that do more harm than good. Choice of disinfectant Use a disinfectant that is robust and effective in high organic loads. A 5% dilution of formalin is recommended and at least one litre of the solution should be made available for each cow. FORMALIN 38:10 Stabilised formalin solution for footbathing cattle and sheep. Sizes available: • 25kg (500 cows) - Code 5836 • 200kg (4,000 cows) - Code 5837 • 1,000kg (20,000 cows) - Code 5838 On average, more than half the cows in some herds could experience lameness problems in any single twelve-month period. Around one quarter of all dairy cows may be experiencing some degree of lameness at any one time. Lameness is likely to have a large impact on a cow’s performance in terms of yield, fertility and longevity. This can lead to significant financial losses. To help optimise the performance of your footbathing regime and help reduce infections related to lameness, the recommendation is to footbath at least three times a week and preferably daily with a 5% formalin solution. Call us on 0808 178 1010 or visit www.progiene-dairy.com 19 DETERGENTS 20 Our range of caustic based products is designed to remove fat and proteins from milking equipment. From traditional powder cleaning of bulk milk tanks to products for soaking milk filters we can offer solutions to meet your every need. Detergents are used as an aid to cleaning milking equipment. These help milk producers keep surfaces free from bacteria and biofilms that may harbour bacteria. Detergents are necessary for cleaning but the concentration will depend on the surface to be cleaned and the method of washing. The function of detergents is primarily to clean although it is well documented that detergents in hot water have a sanitising effect CLEANLINE BT POWDER Strong caustic based detergent powder for manual cleaning and sanitising of bulk milk tanks. • Strong caustic powder to remove stubborn deposits • Economical and versatile Sizes available: • 5kg - Code 5835 CLEANLINE FILTER SOAK Strong caustic based detergent for the removal of deposits from re-usable milk filter soak equipment. • Strong caustic cleaner to easily remove fat and protein deposits Sizes available: • 5 litre - Code 5845 Call us on 0808 178 1010 or visit www.progiene-dairy.com 21 CLEANLINE GP DETERGENT CLEANLINE TFR High strength general purpose detergent for the manual cleaning of milking equipment and utensils. High performance non-caustic wall, floor and vehicle cleaner. • Strong detergent for the removal of greasy deposits • Suitable for all manual cleaning • Effectively removes grime and grease • Ideal for use with pressure washers • Use in hot or cold water Sizes available: • 5 litre - Code 5846 • 25 litre - Code 5847 CLEANLINE BOTTLEWASH Low foam, free rinsing caustic based liquid detergent for washing all types of glass bottles. • Chlorine-free, easy rinsing glass cleaner • Can also be used on robotic milking equipment Sizes available: • 25 litre - Code 5848 22 Sizes available: • 25 litre - Code 5849 • 200 litre - Code 5850 CLEANLINE FOAM High foam non-caustic wall and floor cleaner with added orange oil extract. • Foam penetrates soiling for effective removal • Ideal for use with foaming lance • Use in hot or cold water Sizes available: • 25 litre - Code 5851 • 200 litre - Code 5852 ANTI-BAC HANDSOAP Antimicrobial hand soap to help protect and maintain skin condition. • Cleans and moisturises skin GENERAL CARE Sizes available: • 500ml - Code 5855 • 5 litre - Code 5856 BEDZORB BEDDING CONDITIONER ANTI-BAC HANDRUB Alcohol-based gel for water-free hand sanitisation. • Rapidly and effectively reduces bacterial numbers Sizes available: • 500ml - Code 5853 • 5 litre - Code 5854 Highly absorbent powder bedding conditioner containing disinfectant to help reduce pathogens from lying areas for optimum udder health. • Anti-fungal, antibacterial and virucidal • Kind to teats, skin friendly pH with reduced ammonia • Suitable for all types of bedding and livestock of all ages • Helps to keep teats and udders clean and ready for milking Sizes available: • 25kg - Code 5989 Call us on 0808 178 1010 or visit www.progiene-dairy.com 23 Progiene is a brand name of A division of Rumenco Unit 2A, Hoo Marina Industrial Estate, Vicarage Lane, Hoo, Kent ME3 9LB Tel: 0808 178 1010 Email: [email protected] www.progiene-dairy.com
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