BG 39 BS 95

BAUER BG 39
Rotary Drilling Rig
PremiumLine
Base Carrier BS 95
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The BAUER Group
Experience for you!
“100 years of drilling,
4 decades of building machines,
and still down to the earth”
Prof. Thomas Bauer
We could start by telling you about Sebastian Bauer, who founded a copper forge
in the German town of Schrobenhausen some 200 years ago. We could then
move on to how his workshop prospered and developed to a leading construction
company for specialist foundation engineering. The story would continue to the
mid 20th century, when innovation and the drive for perfection prompted Bauer
to develop and build their own high-quality and high-performance machinery.
And it still wouldn´t end in the 21st century, Bauer now family-run in the seventh
generation and meanwhile a globally operating group with more than 100 branches
and subsidiaries operating in the fields of special foundation engineering (Bauer
Spezialtiefbau), in manufacturing of foundation equipment (Bauer Maschinen) and
focusing on products and services in the fields of water, energy, mineral resources
and environmental technology (Bauer Resources).
But we think what really matters about us and to our customers is this:
We are a strong partner with face and values, we are down to earth, and we are
dedicated to perfection in everything we touch.
1790
Foundation as a
copper forge in
Schrobenhausen,
Germany
2
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1928
Well drilling in
Bavaria, Germany
1958
Invention of the
ground anchor by
Dr.-Ing. K.H. Bauer
1976
First hydraulic rotary
drill rig BAUER BG 7
1984
First diaphragm wall
trench cutter BC 30
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BAUER Maschinen GmbH
More than machines: Competent consulting
Quality is not an act,
it is a habit.
Of the thousands of machines Bauer Maschinen has built since production started
in the 1970´s with the first rotary drill rig BG 7, many of them are still in operation
all over the world – in Siberia as well as in the desert. State of the art technology
developed end-to-end by our inhouse engineers and full machine tests prior to
delivery are one side of the coin. Bauer Maschinen can serve any customer need
with the most comprehensive product portfolio. The other side is project-specific
consulting by highly trained experts, with a focus on your special requirements.
1980´s
Start of international
equipment sales
n
Quality and experience in specialist foundation engineering
n
Global operation – local contacts in over 70 countries
n
Reliability in technology, service
n
Customized solutions
n
On-site support over entire machine service life
2001
Bauer Maschinen
established as
independent
company within the
Bauer Group
2006
Stock market launch
of BAUER AG,
directed by
Prof. Thomas Bauer
2011
Introduction of
BG PremiumLine
Regular showcasing
of new developments
on various exhibitions
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The BAUER BG PremiumLine
The BG Premium Line stands for multifunction equipment for a variety of foundation
construction systems. The selection between two model ranges allows an optimum
choice for differing project or transportation requirements.
Specific highlights of the BG PremiumLine are:
n
High safety standards
n
Environmental sustainability, economic efficiency and performance
n
Easy to transport and short rigging time
n
High quality standard
n
Long lifetime and excellent resale value
The H-model line
Special features
of the H-model line are:
– Fast loading onto transport vehicles
– Easy rigging on-site due to compact
design
– Rapid shifting to new working positions
at construction sites with underpasses
or below low bridges
BG 15 H
BT 40
BG 18 H
BT 50
BG 20 H
BT 60
BG 39
BS 95
BG 42
BS 115
The V-model line
Special features
of the V-model line are:
– Big borehole diameters
– Large drilling depths
– Extended service intervals and power
transmission with low vibrations due
to the robust design of the kinematic
system
BG 30
BS 95
4
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8
The Rotary drilling rig
BG 39 PremiumLine (BS 95)
Max. drilling diameter:
Max. drilling depth:
2,800 mm
91.6 m
Torque (nominal):
390 kNm
Engine:
CAT C 15
Power:
433 kW @1,800 rpm
Max. height:
9
33.4 m
1
2
3
4
5
6
7
8
9
10
11
12
10
7
BG 24 H
BT 75
BG 30 H
BS 95
Undercarriage
Uppercarriage
Main winch
Auxiliary winch
Crowd winch
Kinematic system
Mast
Masthead
Upper Kelly guide
Kelly bar
KDK Rotary drive
Drilling tool
11
6
3
5
4
12
2
1
BG 46
BS 115
BG 50
BT 180
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BG 39 (BS 95)
PremiumLine
Spotlights
Vario-masthead
– Masthead for drill axis distance 1,300
and 1,500 mm
– Increased stroke for kelly bars when
using an upper kelly guide
– Tiltable side jib for optimal position of
auxiliary rope (in both drilling axes and
for single-pass processes
– Optimized transport height
Main winch (mounted on rear of uppercarriage)
– Wide winch drum
– Single layer winch for minimized rope wear (optional)
– Constant line pull
– Service-friendly winch position
– Optimal transfer of hydraulic power
– Designed for heavy continuous operation
(winch classification M6 / L3 / T5)
– Swing down mechanism for transport
Variably stackable
counterweight elements
– Constant tail radius
– Small weight of individual
elements (4.9 t or 1.8 t)
– Flexible arrangement,
adjustable to application
– Easy assembly and
disassembly
Rope tensioning cylinder
– Integrated in lower mast section
– Easy readjusting of rope
Undercarriage (two crawler types)
– Crawler types B7 (UW 110) as standard or B8B (UW 130) as
option
– Transport securing lugs
– Removable access steps
Hydraulic locking for support block
– Safe and fast assembly and
disassembly
– Activated by remote control
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Modern, ergonomic operator cab
– FOPS compliant
– Sliding door with sliding window
– Premium comfort seat, air-sprung and heatable
– 10.4" color screen (Touchscreen)
– High-precision electronic pre-control system
– Joystick controls with high functionality, operating
controls can be adjusted individually
Powerful engine CAT C 15
– Conforming to Exhaust Emission
Standards Tier 3, Tier 4i, Tier 4 final
– Automatic idling mode
– Modern engine diagnostic system
– Low noise emission
– Low fuel consumption due to individual
consumer control
– Worldwide CAT-service partners
Safety equipment
– Guardrails upper level
– Walking platform with handrail (at
cabin level)
– Upward folding service doors
– Closed circuit cameras for rear
area and main winch surveillance
with display on integrated screen in
operator’s cab
Low headroom configuration
– Prearranged with 2-section mast and
vario-masthead
– Minimal height of 18 m
– Applicable for all drilling systems
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BG 39 (BS 95)
PremiumLine
Dimensions – Basic version
5°
5°
5°
15°
28280
3100
10000
Kelly BK 420/470/3/36 (A=15250)
26030
13690
8570
9500
9700
9870
1300
0
8
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900
5650
170
Operating weight
(as shown)
1890
1150
800
3990
4290 - 4650
R 4600
3500 - 4680
133 t
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BG 39 (BS 95)
PremiumLine
Technical specifications
Rotary drive
KDK 390 S
Torque (nominal) at 350 bar
390 kNm
1st gear
46 rpm
1st gear
1st gear
2nd gear
Standard mode
rpm reduced
MD reduced
Standard mode
M nom. [kNm]
Speed of rotation (max.)
390
390
390
390
260
190
140
0
140
0
8
22 rpm
0
0
8
22
0
70
0
12
0
22
0
17
46
Not to scale
Crowd winch
Crowd force push / pull (effective)
400 / 400 kN
Crowd force push / pull (measured at the casing drive adapter)
330 / 310 kN
Speed (down / up)
7.2 / 7.2 m/min
Fast speed (down / up)
26.4 / 26.4 m/min
Main winch (selectable)
Winch classification
multi-layer
single layer
M6 / L3 / T5
M6 / L3 / T5
Line pull (1st layer) effective / nominal
287 / 363
355 / 456 kN
Rope diameter
32
36 mm
Line speed (max.)
75
64 m/min
Auxiliary winch (selectable)
Winch classification
multi-layer
multi-layer
M6 / L3 / T5
M6 / L3 / T5
Line pull (1st layer) effective / nominal
100 / 127
Base carrier
140 / 177 kN
BS 95
Engine
CAT C 15
Rated output ISO 3046-1
433 kW
@ 1.850 rpm
Exhaust Emission Standard acc. to EPA
Tier 3
Tier 4i
Diesel tank capacity
1,000
1,000
Tier 4 final
840 l
LPA 80 dB(A)
Sound pressure level in cabin (EN 791, Annex A)
LWA 112 dB(A)
Sound power level (2000/14/EG and EN 791, Annex A)
Hydraulic power output (measured at inlet to rotary drive)
315 kW
Hydraulic pressure
350 bar
Flow rates (main circuits + auxiliary circuit)
2 x 320 + 1 x 215 l/min
Hydraulic oil tank capacity
1,000 l
Undercarriage (selectable)
UW 110
Crawler type
B7
UW 130
B8B
Track width (retracted/extended)
2,580 / 3,780
2,700 / 4,000 mm
Overall width of crawlers (retracted/extended)
3,500 / 4,680
3,720 / 5,000 mm
900
1,000 mm
5,650
6,460 mm
Width of triple grouser track shoes
Overall length of crawlers
Traction force (effective)
771 kN
840 kN
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BG 39 (BS 95)
PremiumLine
Technical equipment
Base carrier BS 95,
–
–
–
–
–
–
–
BG attachment
Fig. A
Standard
Removable counterweight elements
(4 x 4.9 t + 1 x 1.8 t)
Removable crawler side frames
Protective roof guard
Radio with CD, MP3 and USB
Platforms with handrail (on both sides
and at the cabin)
Air conditioning system
2 cameras for rear area and main winch
surveillance
Optional
– Counterweight variably adjustable to
max. 29.4 t
– Walking platform with handrail
(continuous on both sides, at cabin
level)
– Compressor 1,000 l/min
–
–
–
–
–
–
–
–
–
–
–
–
Standard
Sturdy V-type mast kinematic system
Main winch with hydraulically operated
freewheeling
Swivel for main rope
Pivoted anchor points for main and
auxiliary ropes
Boom with hydraulic cylinders for
vertical and horizontal mast alignment
Hydraulic locking for support block
Optional
Upper kelly guide
Extension of drill axis to 1,550 mm
Mast support unit
Mast extension 3 m / 5 m *
(Erection requires auxiliary crane)
* 5 m extension requires undercarriage
UW 130
– Swivel for auxiliary rope
– Attachment of casing oscillator
(up to BV 2000 HD-07), Fig. D
• Powered by on-board hydraulics of
base machine
• Controlled from operator´s cab
• Weight of drill rig can be activated
through mechanical fixing
– Attachment of automatic casing drive
adapter, Fig. C
–
–
–
–
Electric generator 13 kVA
Bio-degradable hydraulic oil
Arctic kit
Cab space heater with automatic timer
Xenon or LED spotlights
Additional camera (at customer-specific
location)
– Front screen guard, Fig. B
– Sun blind small or big
– Climatronic
B
C
A
D
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Rotary drive KDK 390 S
(multi-gear), Fig. E
–
–
–
–
–
–
–
–
–
Standard
4 selectable modes of operation
Kelly drive adapter for outer kelly tube
470 mm
Integrated kelly damping system
Exchangeable kelly drive adapter
Exchangeable kelly drive keys
Cardanic joint
Quick-release hydraulic couplers
Transport supports
Lifting gear
Optional
– Torque multiplier BTM 720 K, Fig. F
• Torque 500 kNm (nominal)
• Increasing of torque for casing
installation
• Easy attachment
• Separate sledge
• Connection to rotary drive with
cardanic joint
E
Measuring and control system
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
Standard
PLC processor for all electrically
actuated functions
Depth measuring device on main winch
Main winch with electronic load sensing
Distance measuring device on crowd
winch
Auxiliary winch with hydraulic load
sensing
Automatic crowd control system “Kelly”
Crowd speed control
Speed measuring control on rotary
drive
Uni-directional impact function on
rotary drive (for auger discharge)
Crowd pressure setting
Automatic swivel alignment function on
main winch
Slack rope prevention on main winch
Hoist limit switch on main and auxiliary
winch
Bauer B-Tronic 4.1
Tablet
DTR-LAN module
Optional
Electronic load-sensing for auxiliary
winch
Drilling and pulling assistant for SinglePass processes
Recording of concrete pressure and
volume for Single-Pass processes
Software modules for further
applications
F
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BG 39 (BS 95)
PremiumLine
Technical equipment
Measuring and control system
Standard
– Bauer B-TRONIC 4.1
• 10,4" Touchscreen for high operating
comfort, Fig. G
• Sunlight / daylight readable display
• Analog and digital display of all pump
pressures
• Kelly position visualization
• Data transfer with USB-Stick or with
DTR-LAN module
• Visualization of drilling processes
• Recording of process-specific
production data (Fig.H)
• Bauer “B-Report” software for
evaluating of process-specific data
• Display of fault messages in plain
text
• Mast inclination measurement in x/y
axis (display digital / analog)
• Automatic vertical alignment of mast
with memory function
– Tablet
• Transmission of B-Tronic screen
content
• Online aid for service technician,
(Fig. I)
• Equipment-specific documents
• Internet connection via DTR-LAN
module
– DTR-LAN module
• Connection of the drilling rig to the
global mobile network
• GPS receiver for determination of
machine position
• Data storage for operating hours,
fault messages etc.
• Provision of WLAN connectivity for
tablet
• Data transmission to Internet
platform, (Fig. J
G
I
H
J
Satellite
Head office
Job site
12
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BG 39 (BS 95)
PremiumLine
Multi-function equipment
Kelly drilling
Cased Kelly drilling
(installation with BTM)
Cased Kelly drilling
(installation with oscillator)
CFA
FDP
Standard or Lost Bit
CCFA
Cased CFA system
with KDK + BTM
BC
Trench cutter
Pile driving
with hydraulic hammer or
Pileco Diesel hammer
CSM
Cutter Soil Mixing
SCM
Single mixing paddle
SMW
Triple mixing paddles
TR
Depth vibrator
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Application – Kelly drilling
BG 39 (BS 95)
PremiumLine
33420
30310
13690
5000
13830
10010
9700
1890
1150
170
0
5650
4290 - 4650
R 4600
Basic version
Undercarriage
Main winch
800
4850
4130
800
3990
7060
0
310
1300
1550
9500
9500
8570
6460
4540 - 4900
Upgraded version
UW 110 (B7)
UW 130 (B8B)
287 kN
multi-layer
355 kN
single layer
Mast extension
–
5m
Upper Kelly guide
–
with
Drilling axis
1,300 mm
1,550 mm
Max. drilling diameter
uncased
cased
2,300 mm
2,000 mm
2,800 mm
2,500 mm
133 t
...3/36
171 t
...4/80
Operating weight
with Kelly BK 420/470/…
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R 4600
1290
9870
9700
3100
3100
10000
Kelly BK 420/470/3/36 (A=15250)
26030
10000
Kelly BK 420/470/4/80 (A= 23250)
28280
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A
Drilling depth – uncased Kelly drilling
Basic version
Upgr. version
3-part Kelly bar
A (m)
B (m)
G (kg)
HW (m)
T (m)
HW (m)
T (m)
BK420/470/3/36
15.25
38.20
9,300
8.6
36.1
8.9
36.0
BK420/470/3/42
17.25
44.20
10,350
6.6
42.1
8.9
42.0
BK420/470/3/48
19,25
50.20
11,450
4.6
48.1
8.9
48.0
17.25
57.80
14,100
6.6
55.7
8.9
55.6
4-part Kelly bar
NL
BK420/470/4/64
19.25
65.80
15,700
4.6
63.7
8.9
63.6
BK420/470/4/72
21.25
73.80
17,250
2.6
71.7
6.9
71.6
BK420/470/4/80
23.25
81.80
18,800
–
–
4.9
79.6
BK420/470/4/90
25.75
91.60
20,750
–
–
2.4
89.4
BK420/470/4/92
26.25
93.80
21,150
–
–
1.9
91.6
A
Length of Kelly bar (retracted)
B
Length of Kelly bar
(extended, unlocked)
T
Drilling depth
T
B
Hw
BK420/470/4/56
Drilling data as shown are based on tool length
NL = 1.9 m, minimum horizontal mast reach and using
Bauer attachment.
Drilling depth is increased by 0.39 m when using maximum
horizontal mast reach.
Further drilling depth, diameter and other Kelly types on
request.
HW Max. clearance to drilling tool
NL Effective tool length
G
Weight of Kelly bar
Cased Kelly drilling
with Torque multiplier BTM 720 K
Cased Kelly drilling
with Casing oscillator BV 2000 HD-07
Casing length
without BV = HW - 0.5 m
with BV
= HW - 2.4 m
Casing length
with BTM = HW - 0.5 m
= 7.0 m
Hw
Hw
HW max.
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Application – CFA-drilling
BG 39 (BS 95)
PremiumLine
38820
8000
33790
3100
31680
28650
10000
3100
6000
27130
18600
5000
23600
10000
21990
1300
1150
350
0
5650
4290 - 4650
R 4600
800
3530
Basic version
0
290
3390
6460
R 4600
4290 - 4650
Upgraded version
Kelly extension
6.0 m
8.0 m
Max. Drilling depth (with auger cleaner)
24.0 m
31.0 m
1,200 mm
1,200 mm
Max. extraction force with mainand crowd winch (effective)
970 kN
1,000 kN
Continuous flight auger length
(without pilot bit)
20.8 m
26.0 m
Undercarriage
UW 110
UW 130
Mast extension
–
5,0 m
Max. drilling diameter
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1290
800
9500
9500
1300
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Application – FDP-drilling
BG 39 (BS 95)
PremiumLine
38820
33790
3100
8000
33680
8000
28650
10000
3100
27130
5000
20600
24300
15400
19300
10000
21990
1300
1150
340
0
5650
4290 - 4650
R 4600
Basic version
800
2830
0
280
2690
6460
4290 - 4650
R 4600
1290
5500
800
5500
9500
9500
1300
Upgraded version
Kelly extension
8.0 m
8.0 m
Max. drilling depth
26.7 m
31.7 m
Max. drilling diameter
710 mm
710 mm
Max. extraction force with mainand crowd winch (effective)
970 kN
1,000 kN
Undercarriage
UW 110
UW 130
Mast extension
–
5.0 m
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Application – CCFA-drilling
BG 39 (BS 95)
PremiumLine
31790
3100
28650
3100
24080
19000
16000
1300
2380
1150
310
0
5650
4290 - 4400
R 4600
0
450
2200
2240
2200
800
800
9500
9500
1300
6460
R 4600
4290 - 4550
Basic version
Upgraded version
Max. drilling depth
18.0 m
21.0 m
20.0 m
Max. drilling diameter
750 mm
750 mm
880 mm
Max. extraction force with mainand crowd winch (effective)
1,000 kN
1,000 kN
1,000 kN
Undercarriage
UW 110
UW 130
UW 130
Mast extension
–
3.0 m
3.0 m
KDK 390 S
BTM 400
KDK 390 S
BTM 400
KDK 390 S
BTM 400
Drive units
Auger (right-hand rotation)
Casing (left-hand rotation)
18
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1290
18700
21700
3000
10000
10000
20940
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BG 39 (BS 95)
PremiumLine
Further applications
BC – Trench cutter
CSM – Cutter Soil Mixing
TR – Depth vibrator
Low headroom configuration
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Transport – Dimensions and weights
Upper mast section and mast head
750
750
2700
G = 6.7
B = 2,100
1570
BG 39 (BS 95)
PremiumLine
13800
Base carrier with lower mast section (Basic version)
B = 3,500
1150
3500
3500
2210
G = 80.0
5650
15500
5250
Base carrier with lower mast section (Upgraded version)
B = 3,720
1290
3640
3640
2350
G = 94.5
6460
15500
5450
Lower mast section
B = 2,600
2450
2450
G = 20.2
9790
1840
13600
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Base carrier (Basic version)
G = 56.5
Main winch 287 kN
B = 3,500
3000
900
5250
3400
8650
320
1130
1500
3500
G = 2.9 (without rope)
3.5 (with 95 m rope)
B = 2,100
1900
3500
Base carrier (Upgraded version)
B = 3,720
Main winch 355 kN
3000
G = 6.7 (without rope)
7.7 (with 140 m rope)
B = 2,450
1000
5450
3400
8850
G = 8.3
Backstay cylinders
B = 1,800
G = 2 x 1.7 B = 300
6100
450
1800
2800
2140
3720
2000
Masthead
Upper mast section
G = 2.1
G = 4.6
B = 1,750
B = 1,650
4700
750
1950
10300
1550
Rotary drive
440
1270
1880
3640
G = 71.0
Handrails
G = 4 to 6* x 4.9
B = 3,000
G = 2 x 0.3
G = Weight (t)
B = Width, overall (mm)
Weights shown are approximate
values; optional equipment may
change the overall weight
1500
450
Counterweight
950
1250
1250
* depending on application
Mast extension 3 m
Mast extension 5 m
G = 1.8
G = 2.5
B = 1,120
3250
200
1050
5250
1050
200
B = 1,120
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Worldwide Sales Network
n
Global operation and local contact
n
Long-term customer care and relationship
n
Flexibility in providing customized solutions
n
Strong customer orientation
n
Unique combination of equipment knowledge
and application competency
n
Application and process consulting based on
knowledge from a variety of projects
If you need more information,
please contact us: [email protected]
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Worldwide Service Network
n
Regional organizations and contacts
n
Best educated technicians to ensure a
maximum availability of equipment
n
Reliable and efficient spare parts supply
n
Long term on-site service & support
n
Certified on-site operator´s and technician´s
training
If you need assistance,
please contact us: [email protected]
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PremiumLine
bma.bauer.de
BAUER Maschinen GmbH
BAUER-Strasse 1
86529 Schrobenhausen
Germany
Tel. +49 8252 97-0
[email protected]
www.bauer.de
Design developments and process improvements may require the specification and materials to be updated and changed without prior
notice or liability. Illustrations may include optional equipment and not show all possible configurations.
These and the technical data are provided as indicative information only, with any errors and misprints reserved.
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