Wellcome to IPLOCA members!
Construction
Dieter Stetter
Managing Director
BAUER Maschinen
EquipmentGmbH
Schrobenhausen, 19.03.2014
Resources
© BAUER AG, D-86529 Schrobenhausen
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© BAUER AG, D-86529 Schrobenhausen
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Construction
Equipment
Resources
© BAUER AG, D-86529 Schrobenhausen
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BAUER Group
The three segments
Target: ~ 40 % of
total Group revenues
Target: ~ 20 % of
total Group revenues
Market leader in
specialist foundation
equipment
Activities in
environmental
technology, mining,
deep drilling, well
construction,
materials
New products for
mining, deep drilling
and offshore drilling
80 % of revenues
from sales abroad
Multi-branding
strategy
Target: ~ 40 % of total Group revenues
Global provider for specialist foundation engineering services
Specialist construction services
Focus on complex, international projects
© BAUER AG, D-86529 Schrobenhausen
Longstanding healthy business development
Total Group Revenues 1981 – 2012
1500
Total: Euro 1.446 mio.
Revenues: 1.446 Mio. Euro
31.12.2012:
1250
1000
Construction Germany 165 (181*)
Construction Intern. 478 (405*)
Resources 260
Equipment
543 (577*)
Resources
260 (209*)
Equipment 543
* = 2011
750
500
Const. Intern.
478
250
Const. Germany 165
0
2000
2001
2002
2003
2004
2005
2006
2007
2008
2009
2010
© BAUER AG, D-86529 Schrobenhausen
2011
2012
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Employees of the Bauer Group
10,000 employees
4.094
82 Nationalities
Germany
Iceland 2 MA
Sweden 8 MA
Germany 4.094 MA
Russia 165 MA
Latvia 1 MA
Poland 42 MA
Bosnia 4 MA
Slovakia 3 MA
Croatia
3 MA
Ireland 4 MA
Austria 66 MA
Ukraine 6 MA Kazakhstan 6 MA
Netherland 12 MA
Hungary 71 MA
Switzerland 9 MA
Romania 42 MA Bulgaria 108 MA Kyrgyzstan 1 MA
Serbia Montenegro 6 MA
France 16 MA
Italy 47 MA
Azerbaijan 3 MA
Kosovo 3 MA
Georgia 31 MA
Spain 37 MA
Greece 2 MA
Turkey 54 MA
Portugal 5 MA
Iran 1 MA
Iraq 8 MA
Lebanon 56 MA
Canada
57 MA
Great Britain 48 MA
USA 268 MA
Algeria 22 MA
Morocco 3 MA
Mexico 20 MA
El Salvador 3 MA
Costa Rica 3 MA
Venezuela 2 MA
Colombia 1 MA
Panama 99 MA
Egypt 801 MA
Tunisia 1 MA
Syria 69 MA
Jordan 324 MA
UAE 5 MA
Saudi Arabia 7 MA
Mauritania 1 MA
Oman 19 MA
Yemen 12 MA
Ghana 3 MA
Bahrain 1 MA
Togo 1 MA
Sudan 2 MA
Somalia 3 MA
Cameroon 1 MA
Nepal 271 MA
Pakistan 319 MA
India 319 MA
Sri Lanka 12
MA
Malaysia
294 MA
Angola 100 MA
1.150
Zimbabwe 2 MA
Namibia 13 MA
Chile 4 MA
459
Nord- /
Southamerika
China
378 MA
Japan 2 MA
Korea 1 MA
Bangladesh 32 MA
Myanmar 6 MA
Thailand 115 MA
Vietnam 362 MA
Singapore
18 MA
Australia
11 MA
South Africa 20 MA
Argentina 2 MA
795
Europe others
974
Africa
New Zealand
2 MA
Indonesia
395 MA
Near East &
Centralasia
Botswana 2 MA
Philippines
275 MA
2.174
Asien-Pazific,
Far East &
Australia
© BAUER AG, D-86529 Schrobenhausen
2012 - Administration Schrobenhausen
© BAUER AG, D-86529 Schrobenhausen
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History of Bauer
Two centuries of experience
1790 · 1900 · 1902 · 1928 · 1948 · 1956 · 1958 · 1967 · 1969 · 1972 · 1975 · 1976 · 1984 · 1990 · 1992 · 1994 · 1998 · 2001 · 2011
1790
1900-1970
End of 1970’s:
Start of
internationalisation
1980-1990
Early 1980’s:
Selling of equipment to
third parties
After WW II (1950's):
Start of construction
business
Company founded as
copper forge
2000-2012
4. Jul 2006:
IPO
Sept 2006:
Admittance in
SDAX
FY 2011:
Total Group
revenues
EUR 1.446
billion,
10,253
employees
Early 1970’s:
Start of equipment
manufacturing
Early 1990’s:
Build up of
specialist construction/
environmental business
© BAUER AG, D-86529 Schrobenhausen
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1790 – Beginning as a cooper smith in
Schrobenhausen
© BAUER AG, D-86529 Schrobenhausen
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1950 – Tripod, water wells and water pipelines
© BAUER AG, D-86529 Schrobenhausen
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1960 - Location Schrobenhausen
© BAUER AG, D-86529 Schrobenhausen
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What is foundation engineering ?
Sample foundation pit
Retaining wall
Injection body
Groundwater level
Injection anchor
Foundatiion piles
Water barrier by injection
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© BAUER AG, D-86529 Schrobenhausen
© BAUER AG, D-86529 Schrobenhausen
Examples of foundation techniques
Deep excavations
Pile foundations
Soil improvement
Dichtwände
Cut off walls
© BAUER AG, D-86529 Schrobenhausen
Construction segment
Munich, Germany Tunnel construction „Mittlerer Ring“
© BAUER AG, D-86529 Schrobenhausen
Schwäbisch Hall, Germany–
Excavation pit for underground carpark
© BAUER AG, D-86529 Schrobenhausen
Frankfurt, Airport underground facilities
© BAUER AG, D-86529 Schrobenhausen
The Netherlands, Rotterdam
Uplift Ground anchors for power plant
© BAUER AG, D-86529 Schrobenhausen
Russia
Sochi, Deep shaft for tunnel boring access
© BAUER AG, D-86529 Schrobenhausen
Russia, St. Petersburg Lakhta-Tower
Foundation piles for highest building in Europe
© BAUER AG, D-86529 Schrobenhausen
Saudi Arabia
Kingdom Tower 1001 m high
Foundation piles
© BAUER AG, D-86529 Schrobenhausen
Doha, International Airport, underground structures
© BAUER AG, D-86529 Schrobenhausen
Kanada, Montreal – Offshore bored piles for Nouvelle Autoroute
© BAUER AG, D-86529 Schrobenhausen
© BAUER AG, D-86529 Schrobenhausen
Segment Resources
Überblick: Die drei Divisionen des Segments Resources
Materials
~ 38 % of segment turnover
Exploration & Mining
Services
Environment
~ 41 % des Segment turnover
~ 21 % des Segment turnover
© BAUER AG, D-86529 Schrobenhausen
Segment Resources
Materials for wells & water
Lesotho, Südafrika – LDD-Bohren mit einer RB 40
© BAUER AG, D-86529 Schrobenhausen
Business Unit Materials
GWE pumpenboese Multiple layers pipe extruder
© BAUER AG, D-86529 Schrobenhausen
Business Unit Materials
GWE pumpenboese Multiple layers pipe extruder
Typ I
Typ II
Typ III
Äußerer Schutzmantel aus PP
mind. 0,8mm
Rest PE100
100% RC
Mind. 2,5mm RC
100% RC
GWE Kanal System plus - PE100 - 160X9,1 - SDR17,6
© BAUER AG, D-86529 Schrobenhausen
Watersupply system Aman out of the Disi Aqifer
64 Wells 500 to 600 m deep
Syrien
Mittelmeer
Aman
Totes
Meer
Israel
Jordanien
Disi Aquifer
© BAUER AG, D-86529 Schrobenhausen
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Jordania, Disi
© BAUER AG, D-86529 Schrobenhausen
Subsidiary Foralith
Shell Sweden Exploration drilling for shale gas
© BAUER AG, D-86529 Schrobenhausen
Segment Resources Business Unit Environment
(decontamination of water and soils )
© BAUER AG, D-86529 Schrobenhausen
Environment Division
Bauer Nimr Oman
Reed bed water recycling for 90,000 m2 water per day
1.8 km
reed bed
oil-water separation
/ interface
3.3 km
evaporation salt fields
Supply pipeline corridor
labour
camp
© BAUER AG, D-86529 Schrobenhausen
Environment Division
Oil excesswater- Water discharge in Nimr Oman
Technical Design
© BAUER AG, D-86529 Schrobenhausen
BAUER Nimr Oman during construction
© BAUER AG, D-86529 Schrobenhausen
Environment Division
Nimr oilfield trial reed bed plant
© BAUER AG, D-86529 Schrobenhausen
© BAUER AG, D-86529 Schrobenhausen
The "Schrobenhausen" facilties
EDELSHAUSEN
Steelworks
Deep drilling assembly
5 KM
4 km
SCHROBENHAUSEN
Equipment overhaul
Components assembly
ARESING:
Foundation equipment assembly
Drilling rigs, pile drivers, cranes
© BAUER AG, D-86529 Schrobenhausen
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Werk
Schrobenhausen
© BAUER AG, D-86529 Schrobenhausen
2012 – Assembly Plant Aresing near Schrobenhausen
© BAUER AG, D-86529 Schrobenhausen
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BAUER Training Center GmbH
Training site on premises of Aresing plant
© BAUER AG, D-86529 Schrobenhausen
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BAUER Training Center GmbH
Training site on premises of Aresing plant
© BAUER AG, D-86529 Schrobenhausen
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2012 - Plant Edelshausen
© BAUER AG, D-86529 Schrobenhausen
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Worldwide network
More than 110 subsidiaries in about 70 countries
Permanent Offices:
Construction
Equipment sales
Resources
Equipment production
locations
BAUER Maschinen KSM,
Kurgan, Russia
Shanghai BAUER Technologies,
Shanghai, China
BAUER Manufacturing Inc.
Conroe, Texas, USA
BAUER Group, plant Edelshausen near
Schrobenhausen, Germany
GWE Group, Peine, Germany
BAUER Equipment Malaysia
Shah Alam, Malaysia
© BAUER AG, D-86529 Schrobenhausen
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Segment Equipment
Product range: BG-systems (BG 12 – BG 50)
Small-sized (BG 12 – BG 18)
BG 12
BG 15
125 kNm*
151 kNm*
BG 18
Medium-sized (BG 20 – BG 28)
BG 22
177 kNm* 222 kNm*
BG 24
BG 28
222 kNm*
269 kNm*
Large-sized (BG 36 – BG 50)
BG 36
367 kNm*
BG 40
390 kNm*
BG 50
468 kNm*
* Torque
© BAUER AG, D-86529 Schrobenhausen
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Segment Equipment
Product range: Foundation Cranes
MC 32
MC 64
MC 128
© BAUER AG, D-86529 Schrobenhausen
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Segment Equipment
Product range: Deep Drilling
RB 50
TBA 200
© BAUER AG, D-86529 Schrobenhausen
TBA 300/440
TBA 300
M1
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KLEMM Drohlshagen, Products
© BAUER AG, D-86529 Schrobenhausen
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KLEMM Bohrtechnik GmbH
Photovoltaikpark Gründungen KR 708-2
Polen, KA 162
Duisburg, KR 2550
Belgien, Anbaugerät Soilmixing
© BAUER AG, D-86529 Schrobenhausen
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Segment Equipment
Product range: Other Equipment
KR 707
RG 21 T
RG 25 S
© BAUER AG, D-86529 Schrobenhausen
BG 24 H
50
PRAKLA Bohrtechnik GmbH
RB25, Silvensteinspeicher/Deutschland
RB50 Shell, Central Jordan
© BAUER AG, D-86529 Schrobenhausen
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FAMBO Sweden AB
Hydraulic pile hammers
Attched to Rope excavators MC
Attached to drivem pile equipment
Attached to bore d pile equipment
© BAUER AG, D-86529 Schrobenhausen
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Pileco Houston USA, Products
Dieselhammers und Leaders
© BAUER AG, D-86529 Schrobenhausen
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HAUSHERR System Bohrtechnik GmbH
Blasthole drilling equipment
Bohrgerät HBM60
Bohrgerät HSB500
Universalbohrgräte – HBM20
Bohrausrüstung - Gestänge
Rollenmeisel
Schneckenbohrkrone
© BAUER AG, D-86529 Schrobenhausen
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BAUER Slurry Handling Systems
We can provide all SH-Equipment you need for your jobsite!
Mixing Equipment
Separation Equipment
Pumping Equipment
Storage Equipment
© BAUER AG, D-86529 Schrobenhausen
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Mixing Equipment
e.g. SCC-20-K
Batch Mixing Plants
e.g. SK-15
Continuous Mixer
Batch Mixer
Mixing
Systems
Continuous Mixing Plants
Injection Plants
e.g. SC-500-K
e.g. SKC-30-K
e.g. IPA-180-E
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© BAUER AG, D-86529 Schrobenhausen
Pumping Equipment
e.g. HP-50-E
Hose Pumps
Plunger Pumps
Pump
Systems
Eccentric Screw Pumps
e.g. PP-360-S
Centrifugal Pumps
e.g. EP-12-600
e.g. BP250
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© BAUER AG, D-86529 Schrobenhausen
Equipment for Tunnelling
BE500-60 on the “OPAL cross the river Peene” project near
Greifswalde/Germany
(OPAL = 58
Ostsee-Pipeline-Anbindungs-Leitung)
© BAUER AG, D-86529 Schrobenhausen
Special products for
pipeline construction
Auger Boring System
to bring in new pipes in a trenchless way
Possible fields of application:
supply lines, gas lines, pipelines, career pipes for
electricity and data cables
© BAUER AG, D-86529 Schrobenhausen
Auger Boring System
Guiding systems with optical controll allows a max.
accurate of 20 mm on length up to 100 m.
Pilot head
LED - target
Theodolite
with camera system
The operator get the
information on a
monitor in realtime
© BAUER AG, D-86529 Schrobenhausen
R B Systems
Cable pull equipment to rehabilitate or replace existing
service pipelines
640 m in one step
Only one operator is
neccassary
Pulling force up to 190 t
© BAUER AG, D-86529 Schrobenhausen
R B Systems
Curves and bends are possible
Line of the old pipe
© BAUER AG, D-86529 Schrobenhausen
BSD 3000 – Orkney Islands, Scotland
Monopile foundation for a tidal energy turbine at EMEC
BG 24 H
RG 21 T
© BAUER AG, D-86529 Schrobenhausen
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BSD 3000 – Orkney Islands, Scotland
Monopile foundation for a tidal energy turbine at EMEC
BG 24 H
RG 21 T
© BAUER AG, D-86529 Schrobenhausen
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Launching of Bauer Seabed Drill
Copyright BAUER
Maschinen GmbH, Germany
67
© BAUER AG, D-86529 Schrobenhausen
BSD 3000 – Orkney Islands, Scotland
Monopile foundation for a tidal energy turbine at EMEC
BG 24 H
RG 21 T
© BAUER AG, D-86529 Schrobenhausen
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Thank you for your attention!
Construction
Dieter Stetter
Managing Director
BAUER Maschinen
EquipmentGmbH
Schrobenhausen, 19.03.2014
Resources
© BAUER AG, D-86529 Schrobenhausen
69