Nov. 3, 1953 J. F. DE ANO IMAGE-REPRODUCIN‘G DEVICE 2,658,161 Filed Jan. 9, 1952 Bnrnetnl ho 6 29 29 " Grid 1 INVENTOR.‘ JOHN F. DE ANO BY HIS ATTORNEY. Patented Nov. 3, 1953 2,658,161 UNITED STATES PATENT OFFICE 2,658,161 IMAGE-REPRODUCING DEVICE John F. De Ano, Melrose Park, Ill., assignor to The Rauland Corporation, a corporation of Illinois Application January 9, 1952, Serial No. 265,627 2 Claims. (Cl. 313—82) 1 ’ This invention relates to image-reproducing devices and more particularly to cathode-‘ray tubes for use as picture-reproducing devices in television receivers and the like. One of the problems often encountered in the production of television receivers stems from the susceptibility of commonly employed cathode-ray tube constructions to exhibit extraneous cold emission and spark discharge in the electrode system. Whenever two closely spaced electrodes - are maintained at large potential differences, these undesirable phenomena are apt to be en countered. For example, most electron guns comprise a cathode, a control grid, a so-called second grid which is maintained at a low con— stant positive potential with respect to the oath ode, and a tubular anode closely spaced from the 2 bear outwardly against the auxiliary conductive coating. In practice, considerable difficulty has been encountered in a construction of this type, for the reason that during the sealing-in process when the gun assembly is fused to the neck por tion of the envelope, the metal contact springs are heated appreciablyabove ambient or room temperature while the glass envelope, being a much better insulator, remains at a much lower temperature. This has been found to result in a troublesome tendency toward breakage of the envelope in the region where the contact springs bear on the auxiliary coating. Difficulties of a practical nature have also been encountered during the outgassing operation when the gun is subjected to a radio-frequency induction heating field as the envelope is being evacuated. Localized stresses are also produced positive potential. Due to the large potential during this operation, with a, further tendency 510 difference and the close spacing between the toward breakage of the envelope. Moreover, it tubular anode and the second grid, cold emission‘ has been found that with a construction of the and spark discharge may lead to a condition com typedescribed in the above-identi?ed Peterman monly referred to as “popover” which is mani~ application, successful outgassing of the gun fested by a momentary loss of brightness or a electrodes has been exceedingly di?icult to ac “tearing out” of minor portions of the reproduced complish when more than one contact spring is image. The problem is further aggravated in the employed to establish the electrical connection case of electrostatically focused cathode-ray between the second grid and the auxiliary coat tubes employing unipotential focusing lens sys mg. While a single contact spring is adequate tems, particularly in the case of such systems establish the desired electrical connection, the wherein the focusing electrode is maintained at I. to use of plural springs is desirable for reasons or near cathode potential, due to the extremely which are well known in the art. high voltage gradients between the focusing elec . It is an important object of the present inven trode and the other two elements of the focusing t1on_ to provide a new and improved image-repro lens. second grid and maintained at a much higher In the copending application of Russel S. .‘ Peterman, Serial No. 257,692, ?led November 23, 1951, for “Image-Reproducing Device” and as signed to the present assignee, there is disclosed ducing device of the type disclosed and claimed in the above-identi?ed Peterman application in which breakage of the envelopes during the seal mg-ln process is effectively avoided. Another object of the invention is to provide and claimed an image-reproducing device in new. and improved image-reproducing device, which the problem of cold emission and spark 40 acomprising an auxiliary conductive coating on discharge in the electrode system is effectively the inner wall of the neck as disclosed and overcome by providing a conductive coating, sep claimed in the above-identi?ed Peterman appli arate from the ?nal anode coating, on the inner cation, in which plural contact springs may be wall of the neck portion of the envelope at least partially encompassing the electron gun. To in 45 employed to establish the desired electrical con nection. with the auxiliary coating while at the hibit cold emission and spark discharge, this’ same time permitting successful outgassing of auxiliary conductive coating is preferably main the gun electrodes with conventional radio-fre tained at a low positive operating potential with quency induction heating methods. respect to the cathode, as by direct connection to the ?rst accelerating electrode known as the 50 _It is a further object of the invention to pro vide a new and improved device for establishing second grid. To minimize the number of external connections to be brought through the tube base, it is preferred that this connection be made in wall of the tube envelope. ternally of the envelope by ;means of contact _ the present invention, a springs ?xed to the second grid and adapted to 55 new and improved electron-discharge device such 52,668,161 3 as a cathode-ray tube or the like comprises an evacuated envelope, an electrode within the en velope, and a conductive coating on the inner wall of the envelope. An electrically conductive bimetallic contact member is ?xed to the elec trode and adapted to make electrical contact with the conductive coating under predetermined am bient temperature conditions such asthose ena fcountered in normal operation of the device. Withan arrangement of this type, a predetere mined change in the ambient temperature con ditions, such as that which may be effected dur ing the sealing-in process, results in a withdrawal of the contact member from mechanical and electrical contact with the conductive coating, so that breakage of the envelope is effectively 4! those skilled in the art. Separate leads for grids I, 2 and 4 extend through the base 25 of the tube, as do the supply leads for the cathode l3 and its associated heater element (not shown). Lead 26 from grid 4 through the base of the tube may be provided with an insulating glass bead (not shown) to inhibit spark discharge to elec trode I 6. Conductive disc 2| is mechanically sup ported from and electrically connected to grids 3 and 5 by means of metal connecting strips 21. 'Operating potential for the conductive coating 22, and therefore for the third and ?fth grids, may be supplied by means of a conventional con tact button if the envelope is of the all glass type, or directly to the metal cone member if the tube is of the glass=metal variety. An external permanent magnet 28, supported in a spring clamp 29 which ?ts snugly around the neck of the tube and is movable both axially and are believed to be novel are set forth with par rotationally, is provided to develop a magnetic ticularity in the appended claims. The inven 20 ?eld within the tube to provide separation of the tion, together with further objects and advan= negative ions from the electron beam._ _ tages thereof, may best be understood, however, The tube is evacuated, sealed and based in- ace by reference to the following description taken in cordance with well known procedures which re‘ connection with the accompanying drawing, in quire no further explanation, and suitable gettcrs which the single ?gure is a fragmentary side ele 3| are supported from the surface of conductive vation, partly in cross-section and partly cut disc 2| facing ?uorescent screen it to absorb avoided. _ ~ ‘ ‘_ The features of the present invention which away, of an image-reproducing device con structed in accordance with the present inven residual gases after evacuation. . In operation, a mixed beam of electrons and tion. negative ions originating at cathode I3 is pro 30 The imageireproducing device of the ?gure jected through the aperture in second grid l5. comprises a ?uorescent screen 10 affixed to the When the mixed beam emerges from grid 2, it glass target portion ll of a cathode-ray tube encounters an electrostatic field having a trans envelope which also comprises a glass neck por verse component due to the lateral offset of grid tion 12 enclosing an electron gun and an electro 3 with respect to grid 2. Consequently, electrons static focusing system. The electron gun com and ions are both de?ected to the left in the view prises a cathode 13, a control electrode 1 4, and of the ?gure, The magnetic ?eld imposed by ?rst and second tubular accelerating electrodes beam-bender magnet 28 serves to deflect the elec‘ I5 and I6 respectively. A diaphragm i'l having trons to the right as viewed in the ?gure with a central aperture I8 is disposed across the cute out substantially affecting the path taken by the let end of second accelerating electrode l6, and 40 negative ions. ’ Thus, when beam-bender magnet aperture [8 is symmetrically centered with re 28 is accurately adjusted, the beam of electrons spect to the tube axis A-—A perpendicular to the is projected centrally through aperture l8 of dia center of the fluorescent screen It). Second ac phragm H in a direction along the tube axis celerating electrode I6 is laterally offset. from AQA, while the negative ions are intercepted by ?rst accelerating electrode IE to provide a steady 45 the metallic portions of grid 3 and diaphragm transverse electrostatic-de?ection ?eld compo‘ H’. The ion-trap mechanism is- disclosed and nent in the region between these two electrodes, claimed in the copending application of Willis E. and the entire electron gun structure is tilted Phillips et 2.1., Serial No. 156,746, ?led April 19-, with respect to the tube axis Ae-A by the angle 6-. 1950, now Patent No. 2,596,508, issued May 13, 50 An electrostatic focusing system of the unipoa 1952, for “Electron Gun for Cathode-‘Ray Tubes," tential lens type is. disposed between the electron and assigned to the present assignee. gun and the ?uorescent screen. The focusing Thev axially directed electron beam is subjected system comprises the outlet end of second accele to the focusing action of the electrostatic ?elds crating electrode it including diaphragm H‘, a produced by diaphragm H, lens electrode l9 and lens electrode is, and an additional electrode 20 55 the ?fth grid 20 which together constitute a uni which are all coaxially' mounted with respect potential electrostatic focusing lens system. The to the tube axis A-A. A centrally apertured general construction and operation of lenses" of conductive disc 21' is disposed in the neck por this type are well understood by those skilled in tion of the» envelope between the focusing‘ system art as indicated by an article entitled “Mensa and target portion H. A conductive coating 22, 60 the ur'ed properties of strong ‘unipotential’ elec of colloidal graphite such as aquadag or the like tron lenses” by G.- Liebmann, Proceedings ot the extends from the direction of target portion H Physical Society, Section B, volume‘ 62, Part 4:, into the neck portion of the envelope, and com pages 213-228 (April 1, 1949'). ductive disc 2| is maintained at a common po The required operating potential. difference 65 tcntial with conductive coating 22 by means of~ between the lens electrode (grid #1)‘ and the other metal contact springs 23. electrode's'of the focusing system (grids 3 and U For convenience, electrodes M, ii, I6, is and is determined by the dimensions of and the spac 20 may be termed “grids” and may be designated ing' between the electrodes constituting the uni‘ by number starting with control electrode 14 as potential lens. Although the relationships are the ?rst grid and progressing in the direction of 70 not necessarily linear, the required focusing pod beam travel to additional electrode 20 which is tential difference varies directly with the length the fifth grid. All ?ve grids are supported in. pre~ and inversely with the diameter or grid 4, and determined mutually spaced relation by means inversely with the separation between grid | and of a pair of glass pillars 24, of which only one is 75 grids 3 and 5. certain limitations on thésc shown, in a. manner which will be apparent to 2,658,161 -7 5 .parameters are imposed by practical considera tions; if the diameter of grid 4 is made too small, .excessive spherical aberration is encountered, and if the separation between grids 3 and 4 is made disc 2|, high potential gradients and undesirable spark discharge between the low-potential lens electrode l9 and the high-potential conductive coating 22 are substantially avoided. Moreover, too great, the de?ecting in?uence exerted by the even though this construction results in a space asymmetrical electrostatic ?eld established be between grid 5 and conductive disc 2| in which tween lead wire 26 and grid 3 becomes objection the boundary potentials are not de?nitely estab able. The focusing system is preferably con lished, no observable distortion or defocusing of structed and arranged to obtain focusing with the beam is encountered. The size of the aper grid 4 operated at or near cathode potential, 10 ture in conductive disc 2| is not critical but in order to avoid the necessity of providing a should be large with respect to the apertures in source of operating potential intermediate the grids 3 and 5. Y B-supply voltage and the ?nal anode voltage. Moreover, conductive disc 2| serves as an ef In order to obtain satisfactory focusing with fective getter shield to avoid conductive deposits grid 4 operated at a potential between cathode on glass support pillars 24 when the getter 3| is potential and the B-supply voltage, it is necessary ?ashed during the processing of the tube. In this to maintain rather stringent manufacturing manner, excessively high potential gradients along tolerances with respect to the dimensions and the insulating pillars and possible insulator spacings of the several electrodes constituting breakdown are substantially avoided. the focusing system. In addition, when grid 4 20 Due to the close spacings and the high po is operated at a potential substantially equal to tential differences between grids 2 and 3 and that of the cathode, extremely high voltage between grid 4 and grids 3 and 5, undesirable gradients are produced between grid 4 and grids cold emission and spark discharge between these 3 and 5. In order to suppress undesirable corona electrodes may be encountered. This undesir effects and ?eld emission, grids 3 and 5 are each 25 able situation may be avoided by observing every provided with corona rings 32 and 33 in the form precaution to insure that the glass envelope and of rolled ?anges of stainless steel or the like which are welded or otherwise secured to the respective all of the electrodes are kept clean and free from grease or other organic matter, and by avoiding sharp edges on the closely spaced opposing por the two ends of a metal cylinder 34 over the edge 30 tions of the several electrodes. -Moreover, it has of a large aperture in a metal disc 35. been found in practice, particularly in the pro Corona rings 32 and 33 also perform an ad duction of electrostatically focused picture tubes ditional function in facilitating the maintenance embodying unipotential focusing lens systems, of the required close manufacturing tolerances that the requisite degree of cleanliness cannot be by mechanically reinforcing the circular ?anges . effectively maintained by the use of commercially to which they are attached against warping or feasible production methods. . bending during the assembly of the electrode As disclosed and claimed in the above-iden system. The electrodes are assembled by means ti?ed Peterman application, undesirable cold of accurately constructed jigs and are all rigidly emission and spark discharge in the electrode sys supported by means of opposed common glass tem are effectively inhibited by providing a second pillars 24, the gun assembly being properly orient conductive coating 40, separate from the conduc ed in the tube neck by means of other jigs in tive coating 22 which is connected to grids 3 and the usual manner. It has been found that these 5 and maintained at high potential,- within the precautions suffice to insure satisfactory opera glass neck portion of the envelope in a position tion of the completed'structure, any small devia 45 at least partially encompassing the tubular elec tions in dimensions and spacings being readily trodes I5 and Hi of the electron gun. , Conductive compensated by adjustment of the ion-trap coating 40 is maintained at a constant low posi magnet 28. tive potential with respect to cathode l3, prefer For best results, it has been found that the ably by means of contact springs 4| connected apertures in grids |, 2, 3 and 5 should be in to the second grid l5. It has been found that a marginally overlapping alignment in a direction cathode-ray tube constructed in this manner may parallel to the tube axis A—-A. In other words, be operated with ?nal anode voltages consider all of these apertures should intercept an imagi ably in excess of those required in actual use of nary straight line parallel to reference axis A—A, the tube in a television receiver or the like with and the apertures in grids | and 2 should inter 55 out encountering spark discharge or “popover”-in cept that line asymmetrically. Ful?llment of the electrode system. this condition is dependent upon the angle 0 by The technical reasons underlying the success of which the entire electron gun is tilted with re the illustrated construction are not fully-under spect to the tube axis, and also upon the length stood. One theory which seems in agreement of the electron gun from the cathode to aperture 60 with numerous observations is predicated on the‘ I8 in diaphragm |‘|. If the angle 0 and/or the hypothesis that cold emission and spark discharge length of the gun is increased to such an extent are only encountered, at normal operating volt that the apertures in grids |, 2, 3 and 5 are no ages, in the presence of extraneous gas molecules. longer in marginally overlapping alignment in a In a conventional image-reproducing device not direction parallel to the tube axis, increased 65 provided with the conductive coating 40 of the multiplicity of focus is encountered, and the present invention, primary or secondary electron performance of the focusing system is inferior. bombardment of the glass neck portion of the On the other hand, if the angle 0 is decreased so envelope is thought to result in the liberation of that the apertures are in complete coaxial align ment, ion trapping may no longer be conveni 70 occluded gases from grease, dirt, or other extrane ous organic matter which may be present. These ently accomplished. gas molecules then become ionized and are caused By employing a separate conductive disc 2| for to bombard the gun electrodes, leading to cold establishing electrical contact to conductive coat emission which ultimately results in spark dis electrodes, and grid 4 is constructed by rolling ing 22, and by terminating conductive coating charge. This theory is supported by the observa 22 at substantially the plane of the conductive 75 tion that troublesome spark discharge generally 9,658,161 takes‘ place along the. glass wall of the envelope Ilnthe ?rst instance. and only later across the shorter intervening space between the gun elec trodes. By-providing internal conductive coating ~40, andby maintaining that. coating. at a low constant positive potential by means of contact springs“ connected to second. grid 15, gas libera tion :is avoided for two reasons. In the. first place,coating 40 acts as a physical barrier be tween the offending primary and/or secondary electrons and the glass .wall of. the envelope, thus rendering extraneous grease or dirt onthe glass wall- inaccessible. In the second place, such stray electrons as reach the wall of the tube arecol lectcd by coating 40 and conducted of: through the external circuit associated with the second grid; » . . Coating Ml may beiormed of silver. paint. or any other conductive material which is amenable to‘ application in the form of an internal coating. The length of coating 60 is not critical, although it is, essential that. the tubular gun electrodes be at least partially encompassed by the coating, and. that coating All-be maintained physically and ‘electrically separate from the ?nal anode coat~ ing 12. 8 process. Moreover, when a plurality of contact springs are employed, the contact members and the conductive coating form one or more closed conductive loops or short-circuited turns which have the eilect of suppressing the induction heat ing ?eld. On withdrawal of the bimetallic con tact members from contact with the auxiliary coating, which is accomplished automatically during the induction heating process, these closed loops are interrupted or opened, and the entire applied induction heating ?eld is utilized in the subsequent outgassing of the v‘gun electrodes. Consequently, any number of bimetallic contact springs may be employed, as dictated by- consid erations of a practical nature. Thus the present invention provides a new and . improved arrangement for establishing electrical contact between an electrode and a conductive coating on the inner wall of a glass envelope while avoiding glass breakage caused by unequal stresses induced during sealing-in or other proc esses involving the application of localized heat during the manufacture of an electron-discharge device. The arrangement is simple and inexpen sive, and the desired purpose is achieved auto matically without the attention of the processor. While the invention has been described in con In practice, considerable difliculty has been en nection with a particular type of conductive coat countered during the process of sealing the elec ing employed in an e1ectron—discharge devices of tron gun into the neck portion of the envelope, cathode-ray type, it is apparent that the in due to stresses caused by unequal heating of the 30 the vention may be employed to advantage in other glass neckand the metal contact members M. types of electron-discharge device where ana In accordance. with the. present invention, this logous problems may be presented. difficulty is effectively avoided by constructing Certain features of the construction illustrated 'contact'members H of bimetallic strip material. and described in the present application are dis To this end, contact springs M are of bilaminar 35 closed and claimedin the copending applications construction each comprising an outer strip 42 of of Constantin S. Szegho, Serial No. 229,013, ?led material having a predetermined temperature May 31, 1951, for “Image-Reproducing Device,” coe?icient of expansion and an inner strip 43 of Jerome J. O’Callaghan,' Serial No. 235,045, ?led different material having a predetermined, lower, temperature coe?icient of expansion. With this 40 July 3, 1951, for “Image-Reproducing Device,” now U. S. Patent No. 2,627,043, issued January construction, during the sealing-in process when 27, 1953, and Robert W. Shawfrank, Serial No. the gun assembly is fused to the neck portion of 234,920, ?led July 3, 1951, for “Cathode-Ray Tube the envelope, contact springs 46 are heated con Electrode," now U. S. Patent'No. 2,627,049, issued siderably above normal room. temperature- Both the inner and outer strips 42 and 43. are thereby 45 January 27, 1953, all of which are assigned to the present assignees. caused to expand, but the inner strips 43, having While a particular embodiment of the present a lower temperaturecoe?icientor expansion than invention has been shown and described,'it'is the outer strips 42, expand to a lesser extent. As apparent that various changes and modi?cations a result, contact springs 4! are retracted inwardly may be made, and it is therefore contemplated 50 toward the gun assembly and are withdrawn from in the appended claims to cover all such changes ‘contact with conductive coating 40. On cooling, and modi?cations as fall; within the true spirit after the sealing-in process has been completed, and in subsequent operation, contact springs 4| and scope oi! the invention. "' I claim: resume their original shape and are caused by 1. A cathode-ray tube comprising: an evacuat virtue ol'. their natural resiliency to bear against 55 ed envelope; a ?uorescent screen supported with conductive coating 40 to maintain the desired in said envelope; an electrode system within said electrical contact. envelope including a cathode, a plurality of tubu ‘ ‘In order tov achieve'this type of operation, the lar electrodes, and a conductive coating on the outer strips ‘2 may be constructed of an alloy inner wall of said envelope between said tubular of 22% nickel, 3% chromium, andv the balance electrodes and said fluorescent screen; means for iron, or an alloy of 72% manganese, 18% copper, electrically connecting said conductive coating to and 10% nickel, while the inner strips 43 may be one of said tubular electrodes; another conduc-. constructed of an alloy of 36% nickel, and 64% iron. These alloys are specified merely by way of tive coating on the. inner wall of said envelope, example, as other bimetallic strip materials suit 65 separate from said first mentioned coating and at able for use in high vacuum are known in the art. least partially encompassing said tubular elec The use of bimetallic contact springs Al is, also trodes, for inhibiting cold emission and spark advantageous with respect to the outgassing op discharge in said electrode system; and at least eration during exhaust of the envelope when the one bimetallic contact spring ?xed to another of gun electrodes are subjected to a radio~frequency 70 said tubular electrodes and adapted tomake elec induction heating ?eld. In the first place, con trical contact with said other conductive coating tact springs 4| are automatically withdrawn from under normal ambient temperature conditions, contact with the auxiliary coating 40 during this whereby said contact spring is withdrawn from operation, thus avoiding breakage of the envelope as explained in connection with the sealing-in 75 contact with said other‘ conductive coating in re-; 2,668,161 sponse to a predetermined change in said ambient temperature conditions. 2. A cathode-ray tube comprising: an evacuat ed envelope; a ?uorescent screen supported with in said envelope; an electrode system Within said 10 ?xed to said second grid and adapted to make electrical contact with said other conductive coat ing under normal ambient temperature condi tions, whereby said contact spring is withdrawn from contact with said other conductive coating envelope including a cathode, ?rst and second in response to a predetermined change in said grids, a tubular electrode, and a conductive coat— ambient temperature conditions. ing on the inner wall of said envelopebetween JOHN F. DE ANO. said tubular electrode and said ?uorescent screen; means including a plurality of contact springs 10 References Cited in the ?le of this patent for electrically connecting said conductive coat UNITED STATES PATENTS ing to said tubular electrode; another conductive Number Name Date coating on the inner wall of said envelope, sep 2,139,678 Glass ___________ __ Dec. 13, 1938 arate from said first-mentioned coating and at least partially encompassing said second grid and 15 2,323,140 Lane ____________ __ June 29, 1943 2,432,037 O’Larte et a1. _____ __ Dec. 2, 1947 said tubular electrode, for inhibiting cold emis 2,596,508 Phillips et a1 ______ __ May 13, 1952 sion and spark discharge in said electrode sys 2,598,241 Elenbaas _________ __ May 27, 1952 tem; and a plurality of bimetallic contact springs
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