02/10/2014 2.0 2.0 ML ML TPA TPA CEMENT CEMENT PLANT PROJECT PLANT PROJECT 30/09/2014 08/07/2014 NORM LLC NORM LLC Agenda 1. Azerbaijan 2. Azerbaijan Cement Market 3. NORM Project • • • • EPC Contract Infrastructure Works Project Layout Works 4. Operation Preparation 5. Project Milestones 6. Services 7. Performances Cemtech Europe, Istanbul, September 2014 2 1 02/10/2014 Azerbaijan Population: Surface: 2013 GDP 9 447 100 86,600km2 57,7 billion AZN/ 73,6 billion USD 2013 Non-Oil GDP 34,4 billion AZN/ 43,9 billion USD GDP and Non-‐Oil Trends (in billion USD) Cemtech Europe, Istanbul, September 2014 3 Azerbaijan Cement Market Three integrated cement plants : - NORM MMC 2 000 000 tcc/year - Holcim Azerbaijan 1 700 000 tcc/year - AKKORD 1 000 000 tcc/year Cemtech Europe, Istanbul, September 2014 4 2 02/10/2014 NORM Project • Plant Location : Garadagh District 40 km from Baku • Investment Value 326 Mio USD • Clinker Capacity : 5,000 tpd • Cement Capacity : 2,000,000 tpa • Product Mix : CEM II/A 42.5 CEM II/A &B32.5 CEM II/A 32.5 SRC API Type "G" HSR&MSR Oil Well Cement • Raw Materials: Limestone Bricks Waste Limestone Iron Ore Clay Gypsum Volcanic Ash 5 Cemtech Europe, Istanbul, September 2014 NORM Project – EPC Contract EPC Contractor China Triumph Interna9onal Engineering Co. (CTIEC) Technical Consultant HOLTEC Consul9ng Private Limited Main Equipment Crushers CTIEC 2 HAZEMAG 1200 tph 1000 tph Raw Mill 1 PFEIFFER Kiln and Preheater with Pre-‐ca and -‐ Cl By-‐Pass 1 CTIEC 450 tph Cooler 1 CPAG 5000 tpd Cement Mills 2 CTIEC 150 tph Packing Machines 4 HAVER&BOECKER 2400 bags/h 5000 tpd Main Components Main Motors SIEMENS Cement Mill Gearboxes MAAG Main Gearboxes FLENDER Automa9on system SIEMENS Wheighfeeders SCHENCK Burners Fives Pillard On-‐Line analyzers Thermo-‐Fisher Cemtech Europe, Istanbul, September 2014 6 3 02/10/2014 NORM Project – Infrastructure Works - Plant site – 160 hectares allocated by the Government - Works have been realized to prepare infrastructure of the plant: - 10 km power line and a substation of 100 MVA installed capacity in the plant - Upgrade of Sangachal Main Substation by installation of a new 200 MVA transformer - 10 km gas line with a new 55 000 m3/h Automated Gas Regulation System - 10 km Moto-road to connect the plant to the high way - 10 km water pipeline - Other works out of the scope of EPC contract - Installation of a 3600 bags/h palletizing line by BEUMER - Construction of a new 5500 m2 Technical and Administrative Building including cement and concrete laboratories Cemtech Europe, Istanbul, September 2014 7 NORM Project – Lay-out Cemtech Europe, Istanbul, September 2014 8 4 02/10/2014 NORM Project – Works Cemtech Europe, Istanbul, September 2014 9 NORM Project – Works Cemtech Europe, Istanbul, September 2014 10 5 02/10/2014 NORM Project – Works Cemtech Europe, Istanbul, September 2014 11 NORM Project – Works Cemtech Europe, Istanbul, September 2014 12 6 02/10/2014 NORM Project – Works Cemtech Europe, Istanbul, September 2014 13 Preparation to Operation - The successful outcome of a project depends not only on the level of engineering (basic design, selection of equipment, quality of the realization, etc.) but also on the organization that is set up to prepare and train the teams in charge of operating these plants. - In NORM we opted for an operation model using local workforce reinforced with foreign experts. - Through an extensive program using kiln and mill simulators and other educational tools, new recruits have been trained for cement manufacturing. - Currently a team of 36 expatriates and 130 local workers are operating the plant. - Over 2012 -2013 9400 hours of Technical and HSE training have been given. Cemtech Europe, Istanbul, September 2014 14 7 02/10/2014 NORM Project – Preparation to Operation First Clinker First Cement 15 Cemtech Europe, Istanbul, September 2014 Project Milestones -‐ -‐ -‐ -‐ -‐ -‐ Contract Signing Date: Effec9ve Date of the Contact: Start of Construc9on Works: Start of Cement Produc9on: Start of Clinker Produc9on: Inaugura9on Date: Cemtech Europe, Istanbul, September 2014 01 Mar 2011 13 May 2011 01 July 2012 20 September 2013 01 May 2014 21 July 2014 16 8 02/10/2014 Products & Services Current Product Portfolio - CEM II A/P 42.5 - CEM II B/P 32.5 - CEM II B/L 32.5 All our products are CE certified by VDZ Cemtech Europe, Istanbul, September 2014 17 Products & Services Cemtech Europe, Istanbul, September 2014 18 9 02/10/2014 Performances Guarantee Realized 22 kWh/t 15,1 kWh/t 420 tph 425 tph 30 kWh/t 31,1 kWh/t 3100 MJ/tck 3105 MJ/tck 5000 tpd 5075 tpd Raw Mill Specific Power Consump9on Output Pyroprocess Specific Power Consump9on Specific Heat Consump9on Output Cement Mill 150 tph for CEM I 42.5 148 tph for CEM II/A 42.5 Output 3300 Blaine 3500 Blaine Specific Power Consump9on 42 kWh/t for CEM I 42.5 43,5 kWh/t for CEM II/A 3300 Blaine 42.5 3500 Blaine Cemtech Europe, Istanbul, September 2014 19 10
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