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Manganese Industry
Outlook and Opportunities
Elsabe Muller
General Manager, Manganese Marketing
May 2014
Disclaimer
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Elsabe Muller, General Manager Manganese Marketing, May 2014
Slide 2
Content
Manganese market: review and outlook
Improving industry productivity
Elsabe Muller, General Manager Manganese Marketing, May 2014
Slide 3
Ongoing demand growth for the next 10 years
Global crude steel production
(million tonnes)
Global manganese ore demand in alloys
(million tonnes, contained Mn)
3 000
30
1.8%
2 500
25
1.7%
2.6%
2 000
2.4%
20
3.3%
3.2%
3.6%
5.5%
1 500
15
4.5%
1 000
4.6%
6.9%
10
500
5
0
0
2000
2005
2010 2015e 2020e 2025e 2030e
China
7.2%
2000
2005
Rest of world
2010 2015e 2020e 2025e 2030e
China
x%
Source: BHP Billiton, World Steel Association
Elsabe Muller, General Manager Manganese Marketing, May 2014
Rest of world
CAGR over the 5 year period
Source: BHP Billiton, IMnI, CRU
Slide 4
Manganese intensity use to stabilise
Historical rise in manganese intensity use
Global Alloy Unit Consumption
(gross kg alloy/t steel)
•
Changing steel specifications and enduse patterns over past decade.
•
A shift to long/construction steel products
in developing countries.
•
Intensity view largely aligned amongst
industry analysts until recent years.
10.0
IMnI
CRU
Metal Expert
8.0
6.0
SiMn
Outlook
•
Global average intensity use continues to
be driven by China and India.
•
Intensity use has stabilised and is
expected to decline gradually.
•
Manganese demand growth expected to
be more in proportion to steel production
growth in the long term.
4.0
2.0
HCFeMn
Refined
0.0
Source: IMnI, CRU, Metal Expert
Elsabe Muller, General Manager Manganese Marketing, May 2014
Slide 5
Manganese ore import dependency to grow
China ore supply and demand
(kt, contained Mn)
India ore supply and demand
(kt, contained Mn)
12 000
1 800
Apparent consumption
Apparent consumption
Inferred production
Inferred production
1 600
10 000
1 400
8 000
1 200
1 000
Growing import
dependency
6 000
Growing import
dependency
800
4 000
600
400
2 000
200
0
2007
2008
2009
2010
2011
Source: IMnI Annual Report 2012
Elsabe Muller, General Manager Manganese Marketing, May 2014
2012
0
2007
2008
2009
2010
2011
2012
Source: IMnI Annual Report 2012
Slide 6
Manganese reserve base and product qualities
Manganese reserve base1
(contained manganese)
1 billion tonnes
100 million
tonnes
500 million
tonnes
Ukraine
(Mid-grade)
(Typical product quality)
Kazakhstan
(Mid-grade)
China
(Low-grade)
Ghana
(Low-grade)
Brazil
(High-grade)
Gabon
(High-grade)
South Africa
(High and
mid-grade)
India
(Mid-grade)
Australia
(High-grade)
1.
Defined by the US Geological Survey (USGS) as that part of an identified resource that meets specified minimum physical and chemical criteria related
to current mining and production practices. The reserve base includes those resources that are currently economic (reserves), marginally economic
(marginal reserves), and some of those that are currently subeconomic (subeconomic resources).
Source: BHP Billiton analysis, Roskill 2012, USGS
Elsabe Muller, General Manager Manganese Marketing, May 2014
Slide 7
South African export capacity is a key driver in
the industry
Current export capacity
Metalloys
•
Strong capacity growth in recent years
driven by innovative export options
including interim bridging capacity
provided by Transnet.
•
Challenges of long distances and
increasing costs and complexity.
•
Recent export growth has outpaced
incremental demand growth.
Hotazel
Richards
Bay
Durban
Saldanha
Cape Town
Rail Corridor
Road Corridor
Port
Elizabeth
Coega
Future Corridor
Outlook
•
The industry welcomes progress on longterm, structural solutions.
•
Growth opportunities for all participants.
•
Evolving trends of global ore product mix
with the introduction of growing South
African ore supply.
Source: BHP Billiton, Transnet Company Reports
Elsabe Muller, General Manager Manganese Marketing, May 2014
Slide 8
Growth of South African export capacity will
increase the share of medium-grade ore supply
Proportion of supply by grade type
(% of economical supply, tons of ore)
South Africa rapidly expanding market
share
High grade
> 40% Mn
Medium grade
30-40% Mn
•
Recent growth has increased Mamatwantype ore supply.
•
Anticipated growth mostly from mines in
the Kalahari producing Mamatwan-type
ore.
•
Recent export growth has outpaced
incremental demand growth.
Price relativity
•
Strong growth of a single ore type may
put additional pressure on
competitiveness as price relativities
decline.
•
Growth opportunities for all participants.
•
Evolving trends of global ore product mix
with the introduction of growing South
African ore supply.
Low grade
< 30% Mn
2010 2015e 2020e 2025e 2030e
Source: BHP Billiton, IMnI, CRU
Elsabe Muller, General Manager Manganese Marketing, May 2014
Slide 9
Content
Manganese market: review and outlook
Improving industry productivity
Elsabe Muller, General Manager Manganese Marketing, May 2014
Slide 10
Working together to add value
Increasing efficiency
Improving margins
Increasing transparency
Spot sales
Robust indices
Focus on product quality
E-documentation
Elsabe Muller, General Manager Manganese Marketing, May 2014
Slide 11
Evolution of commodity markets
Commodity markets often follow a similar
pattern of market evolution:
1.
2.
3.
4.
Commodity
Further
market
development
Shorter-term pricing periods
Market transparency
Physical
trading
platforms
Physical trading platforms
Risk management tools
Index
pricing
Journalistic
pricing
Benchmark
pricing
Short
term
pricing
Established
index
BHP Billiton
portfolio
Crude oil
Yes

Energy coal
Yes

Copper
Yes

Aluminium
Yes

Nickel
Yes

Gold
Yes

Soybeans
Yes
Corn
Yes
Coffee
Yes
Freight
Yes

Iron ore
Yes

Steel (incl. scrap)
Yes
Metallurgical coal
Evolving

Manganese ore
Evolving

Alumina
Evolving

Source: BHP Billiton
Elsabe Muller, General Manager Manganese Marketing, May 2014
Slide 12
Factors feeding into
ore selection
Ore selection is critical to competitive alloy
production
Environmental
restrictions
Tight margins
Cash flow
pressure
Plant
capabilities
Ore selection
Key process impacts
of ore selection
Low quality ore
High quality ore
Ore price
↓
Ore price
↑
Productivity
↓
Productivity
↑
Electrical Power /Carbon source
↑
Electrical Power /Carbon source
↓
Process stability
↓
Process stability
↑
Alloy quality
↓
Alloy quality
↑
Environmental impact
↑
Environmental impact
↓
Asset life
↓
Asset life
↑
Blending Flexibility
↓
Blending Flexibility
↑
Elsabe Muller, General Manager Manganese Marketing, May 2014
Slide 13
E-documentation platforms improve efficiency,
security and working capital management
Benefits:
External
platforms
Improved productivity and efficiency:
BHP Billiton E-doc transaction
volume for manganese
(number of transactions)
• Transmit and track documents in real time
350
• Minimise human error
Carriers &
shipowners
• Minimise administrative delays
• Reduce repetitive communications
300
250
• Decrease requirement for letters of indemnity
Banks
200
Enhanced security:
• Improve authentication: e-signatures
Smelters/
Steel mills
• Retain control of transaction documents
Optimised working capital management:
Mn ore/alloy
suppliers
150
100
50
• Better management of credit facilities
• Improve predictability of cash flow
0
CY10
CY11
CY12
CY13
Source: BHP Billiton
Elsabe Muller, General Manager Manganese Marketing, May 2014
Slide 14
Summary
• Long term drivers of steel demand remain intact with continued urbanisation in developing
countries, although China production poised to peak and decline after 2025.
• Manganese demand growth remains robust, albeit at a slower pace, and will be
increasingly satisfied by imports.
• Growth of South African export capacity key to meeting demand growth, and will increase
the share of medium-grade ore supply in the long term.
• The manganese industry continues to face challenges that will drive us to find ways
together to improve competitiveness.
• This will impact market-based pricing, raw material preferences and transaction channels
and methods.
• BHP Billiton is well-placed to provide an optimal blend of medium- and high-grade ores.
• Through technical support, BHP Billiton can support our customers to improve their longterm competitiveness.
Elsabe Muller, General Manager Manganese Marketing, May 2014
Slide 15