STERIBOREä BPE HIGH PURITY ASTM A270 316L

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STERIBORE BPE HIGH PURITY ASTM A270 316L
STAINLESS STEEL TUBES
STERIBORE is ideal for Bioprocessing and Pharmaceutical applications requiring
mechanically polished surface finishes to 20 Ra µin (0.5 Ra µm) ID maximum and 32 Ra µin
(0.8Ra µm) OD maximum. STERIBORE Tubes exceed the requirements of the ASME BPE
specification on dimensions and tolerances and fully meet the BPE specification for OD and ID
surface finishes
STERIBORE Tubes are marked with specification, size, grade and heat number and BPE
surface finish designation. Tubes are supplied in 20ft / 6M lengths with ends prepared for
orbital welding and capped. STERIBORE tubing is available from stock with ID cleaned for
oxygen service.
STERIBORE : Other ID cleaning procedures are available including thermocouple
cleaning per ASTM A632 or Nitric Acid & DI Water Rinse. The DI water systems used
guarantees 50 PPB with an average of 10 PPB and a restivity of 17.98 to 18.03. Ultra High
Purity 99.9999% pure Nitrogen is also utilized which is filtered to 0.003 micron at the point of
use. Cleaning and packaging is performed in a Class 100 clean room.
NOMINAL
O.D. TUBE
SIZES
NOMINAL
WALL
THICKNESS
in
½”
Mm
12.7
in
0.065
mm
1.65
¾”
19.05
0.065
1.65
1”
25.4
0.065
1.65
1.5”
38.1
0.065
1.65
2”
50.8
0.065
1.65
2.5”
63.5
0.065
1.65
3”
76.2
0.065
1.65
4”
101.6
0.083
2.11
COMPARISON OF STERIBORE DIMENSIONAL TOLERANCES WITH BPE SPECIFICATIONS
O.D. SPECIFICATION
WALL THICKNESS SPECIFICATION
LENGTH
BPE ACTUAL
BPE ACTUAL
STERIBORE
STERIBORE
STERIBORE
SPEC.
SPEC
TYPICAL
TYPICAL SPEC.
LENGTH
SPEC.
in
mm
in
mm
In
mm
In
mm
In
mm
+0.005/-0.008
+0.13/-0.20
+0.12/-0
+3.18/-0
± 0.005
± 0.13
± 0.00
± 0.13
± 0.002
± 0.05
5
+0.005/-0.008
+0.13/-0.20
+0.12/-0
+3.18/-0
± 0.005
± 0.13
± 0.00
± 0.13
± 0.002
± 0.05
5
+0.005/-0.008
+0.13/-0.20
+0.12/-0
+3.18/-0
± 0.005
± 0.13
± 0.00
± 0.13
± 0.002
± 0.05
5
+0.005/-0.008
+0.13/-0.20
+0.12/-0
+3.18/-0
± 0.008
± 0.20
± 0.00
± 0.13
± 0.002
± 0.05
5
+0.005/-0.008
+0.13/-0.20
+0.12/-0
+3.18/-0
± 0.008
± 0.20
± 0.00
± 0.13
± 0.002
± 0.05
5
+0.005/-0.008
+0.13/-0.20
+0.12/-0
+3.18/-0
± 0.010
± 0.25
± 0.00
± 0.13
± 0.002
± 0.05
5
+0.005/-0.008
+0.13/-0.20
+0.12/-0
+3.18/-0
± 0.010
± 0.25
± 0.00
± 0.13
± 0.002
± 0.05
5
+0.008/-0.010
+0.20/-0.25
+0.12/-0
+3.18/-0
± 0.015
± 0.38
± 0.00
± 0.13
± 0.0025
± 0.06
5
Mechanical Tests: Full mechanical testing is conducted according to ASME SA249 and ASTM A270/ A249/ A450. This includes reverse
bends, flattening and flange testing, eddy current (non-destructive) electric testing. All material is 100% bore-scoped inspected prior to
mechanical polishing. Hydrostatic and other tests available on request.
CHEMICAL COMPOSITION – 316L
ELEMENTS
(C) CARBON, max
(Cr) CHROMIUM
(Mn) MANGANESE, max
(Mo) MOLYBDENUM
(Ni) NICKEL
(P) PHOSPHORUS, max
(Si) SILICON, max
(S) SULFUR, max
BPE SPEC.
0.035%
16.0-18.0%
2.0%
2.0-3.0%
10.0-15.0%
0.040%
0.75%
0.005-0.017%
STERIBORE TYPICAL
0.020%
16.40%
1.70%
2.10%
10.20%
0.029%
0.50%
0.013%
OTHER ALLOYS
AVAILABLE ON REQUEST
STERILEX 10 is STERIBORE tube electropolished to 10 Ra µin (0.2 µm) ID. The ID of
the tube is bright reflective and chromium enriched and receives 100% inspection. Cleaning is
Global Stainless Ltd., Tel: + 353 21 4968578 Fax: + 353 21 4312921 e-mail: [email protected]
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accomplished with High Purity Low TOC Deionized water and Electronic grade High Purity
Nitrogen.
STERIBORE and STERILEX 10 tubes are packaged using protective 6mm polysleeving along with air-tight end caps. Tubing is placed in wooden boxes for maximum
protection during shipment. Other packaging is available on request.
TECHNICAL DATA
ASME BPE BIOPROCESSING EQUIPMENT
ACCEPTANCE CRITERIA FOR INTERIOR SURFACE FINISHES OF TUBING
ANOMALY OR INDICATION
Demarcation
Grit Lines
Longitudinal welds
Nicks
Oxides
Pits (per tube length)
Scatches (Note 2)
Star burst
Surface cracks
Surface inclusions
Surface residuals
Surface roughness (Ra)
Water stains
Weld dross (per tube length)
Weld porosity
ACCEPTANCE CRITERIA
If area is less than the tube dia. and Ra increases <50%.
If Ra is met.
If polished smooth, blended, and Ra is met.
If dia. <0.25”, any depth
If dia. >0.25” and depth <0.003”.
If not visible
Up to 6, if dia. <0.020” and bottom is shiny (Note 1).
If depth <0.003”.
If < 75% of the width of the weld bead.
None accepted
If Ra is met.
None accepted
See Table SF-2
If no deposits
Up to 3, if <75% of the width of the weld bead.
If no liquid penetrant indication.
Notes:
(1) Black bottom pit of any depth is not acceptable.
(2) After electropolishing, 12” of cumulative length per tube length.
Ra READINGS FOR TUBING
As Drawn and / or Mechanically Polished
Ra Average
(Note 1)
Surface Designation
SFT1
SFT2
SFT3
SFT4
SFT5
SFT6
Ra – Max
µ-in.
µ-m
µ-in.
µ-m
20
0.5
30
0.75
25
0.625
35
0.875
30
0.75
45
1.125
Mechanically Polished and Electropolished, or Electropolished
Ra Average
Ra – Max
(Note 1)
µ-in.
µ-m
µ-in.
µ-m
10
0.25
15
0.375
15
0.375
25
0.625
20
0.5
30
0.75
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GENERAL NOTE: All Ra reading are taken across the lay.
NOTE:
(1) The average Ra is derived from readings taken at four cross sections
approximately 90° apart. No single reading exceeding Ra max.
BPE BIO-TECH & PHARMACEUTICAL FITTINGS
Global Stainless supplies Bio-Tech and Pharmaceutical Fittings which are designed for use
with Automatic Welding Equipment. Long tangents are provided to accommodate all types of
Orbital Welding Heads and each Fitting is fabricated to meet the special tolerances required for
ovality, wall thickness and squareness.
All GS BPE Fittings comply with the strict requirements of ASME BPE BioProcessing
Equipment Standard.
MATERIAL IDENTIFICATION & TRACEABILITY: All GS BPE Fittings are permanently
marked with the material heat number, size, grade and the surface finish designation, or
material identification number, depending on the size of the fitting. These numbers allow
complete traceability of all component material back to the original material supplier.
Material Test Reports (MTR) will be supplied on request. Please specify at time of order if
Material Test Reports (MTR) are required.
PACKAGING: All GS BPE Fittings have colour-coded end caps and are packed in sealed
transparent plastic bags with a full part designation label attached.
SURFACE FINISHES:
INTERNAL (ID) SURFACE
MAX.
SURFACE
ROUGHNESS*
SURFACE FINISH
EXTERNAL (OD) SURFACE
MAX.
SURFACE
ROUGHNESS*
SURFACE FINISH
µ-in.
µ-m
0.5
Mechanical polish
µ-in.
µ-m
-
Unpolished
SFF1
7/PL
20
0.5
Mechanical polish
32
0.8
Mechanical polish
SFF1
3/PD
15
0.375
-
-
Unpolished
SFF4
7/PM
15
0.375
Mechanical polish &
Electropolish
Mechanical polish &
Electropolish
32
0.8
Mechanical polish
SFF4
POLISH
COMBINATION
CODE
3/PC
20
-
ASME BPE
SURFACE
DESIGNATION
ELECTROPOLISHED FITTINGS: All GS BPE Fittings are available electropolished.
CONVERSION OF SURFACE FINISHES:
CONVERSION CHART
STANDARD
GRIT
Ra
µ-in.
RMS
µ-m
µ-in.
µ-m
Global Stainless Ltd., Tel: + 353 21 4968578 Fax: + 353 21 4312921 e-mail: [email protected]
150grit
180grit
240grit
320grit
27-32
18-23
14-18
8-10
- 13 0.68-0.80
0.46-0.58
0.34-0.46
0.21-0.25
30-35
20-25
15-20
9-11
0.76-0.89
0.51-0.64
0.38-0.51
0.23-0.28
Grit: Measures the number of scratches per linear inch of abrasive pad. Higher numbers indicate a smoother
finish.
RMS: Defined as Root Mean Square roughness, the method measures a sample for peaks and valleys. Lower
numbers indicate a smoother finish.
Ra: Known as the Arithmetic Mean, this measurement represents the average value of all peaks and valleys.
Lower numbers indicate a smoother finish.
To convert to RMS multiply by 1.11.
TECHNICAL DATA
ASME BPE BIOPROCESSING EQUIPMENT
ACCEPTANCE CRITERIA FOR INTERIOR SURFACE FINISHES OF FITTINGS
ANOMALY OR INDICATION
Cluster of pits
Demarcation
Grit Lines
Longitudinal welds
Nicks
Pits
Scratches
Star burst
Surface cracks
Surface inclusions
Surface residuals
Surface roughness (Ra)
Water stains
Weld dross
Weld porosity
ACCEPTANCE CRITERIA
None accepted
If <5% of the total area when visually inspected and Ra is met.
If Ra is met.
If polished smooth, blended, and Ra is met.
None accepted.
If dia. <0.020” and bottom is shine.
If length <0.25”, depth <0.003”, and Ra is met.
None accepted
None accepted
If Ra is met and there is no liquid penetrant indication.
None accepted.
See Table SF-4.
If no deposits
None accepted
None accepted
Ra READINGS FOR FITTINGS
Mechanically Polished
Ra Average
(Note 1)
Surface Designation
SFF1
SFF2
SFF3
SFF4
SFF5
SFF6
µ-in.
15
20
25
µ-in.
10
15
20
Ra – Max
µ-m
µ-in.
µ-m
0.375
20
0.5
0.5
25
0.625
0.625
30
0.75
Mechanically Polished and Electropolished
Ra Average
Ra – Max
(Note 1)
µ-m
µ-in.
µ-m
0.25
15
0.375
0.375
20
0.5
0.5
25
0.625
GENERAL NOTE: All Ra readings are taken across the lay.
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- 14 -
NOTE:
(1) The average Ra is derived from readings taken at four cross sections
approximately 90° apart. Other Ra readings are available if agreed upon
between vendor and owner/user. No single reading exceeding Ra max.
BPE BIO-TECH & PHARMACEUTICAL FITTINGS
AWF BUTT-WELD - BENDS – FERRULES - CAPS
BPE2S-AWF - 90° TUBE BEND
BPE2KS-AWF - 45°TUBE BEND
SIZE
TUB
E
O.D.
½”
¾”
1”
1½”
2”
mm
Nom.
W.T.
mm
1.65
1.65
1.65
1.65
1.65
SIZE
TUB
E
O.D.
½”
¾”
1”
1½”
2”
57.15
57.15
57.15
63.50
76.20
1.65
1.65
1.65
1.65
1.65
1.65
2½”
85.85
1.65
1.65
3”
91.95
1.65
2.11
4”
2.11
2.77
6”
114.3
0
158.8
8
2½”
3”
4”
6”
A
mm
76.20
76.20
76.20
95.25
120.6
5
139.7
0
158.7
5
203.2
0
292.1
0
Nom.
W.T.
mm
BPE2CM-AWF- 90°SWEEP ELBOW
(CLAMP END – AWF END)
½”
¾”
1”
1½”
2”
2½”
3”
4”
A
B
mm
mm
76.20
76.20
76.20
95.25
120.6
5
139.7
0
158.7
5
203.2
0
41.28
41.28
50.80
69.85
88.90
107.9
5
127.0
0
168.2
8
A
2.77
BPE2KM-AWF- 45°SWEEP ELBOW
(CLAMP END – AWF END)
SIZE
TUB
E
O.D.
½”
¾”
1”
1½”
2”
A
mm
B
mm
57.15
57.15
57.15
63.50
76.20
25.40
25.40
28.58
36.58
44.45
2½”
85.73 52.32
3”
92.08 60.45
4”
114.3 79.25
0
Global Stainless Ltd., Tel: + 353 21 4968578 Fax: + 353 21 4312921 e-mail: [email protected]
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6”
292.1
0
266.7
0
6”
158.7 133.3
5
5
BPE14AMP-AWF LONG BUTT-WELD FERRULE
BPE16AMP SOLID END CAP
SIZE
TUB
E
O.D.
½”
mm
B
mm
5.00
25.40
¾”
1”
1½”
2”
2½”
3”
4”
6”
A
mm
44.4
5
44.4
5
44.4
5
44.4
5
57.1
5
57.1
5
57.1
5
57.1
5
76.2
0
B
mm
mm
9.40
12.7
SIZE
TUB
E
O.D.
½”
15.7
5
22.1
0
34.8
0
47.5
0
60.2
0
72.9
0
97.3
8
146.8
6
19.0
¾”
5.00
25.40
25.4
1”
6.35
50.40
38.1
1½”
6.35
50.40
50.8
2”
6.35
63.91
63.5
2½”
6.35
77.40
76.2
3”
6.35
90.91
101.
6
152.
4
4”
8.00
6”
11.12
118.9
2
166.8
8
C
A
Global Stainless Ltd., Tel: + 353 21 4968578 Fax: + 353 21 4312921 e-mail: [email protected]
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BPE BIO-TECH & PHARMACEUTICAL FITTINGS
AWF BUTT-WELD – TEES – CROSSES – STUBS - CAPS
BPE9W-AWF CROSS
SIZE
TUB
E
O.D.
½”
¾”
47.63
50.80
1”
53.98
1½”
60.33
2”
73.03
2½”
79.38
3”
85.73
4”
104.7
8
142.9
0
6”
A
mm
B
mm
95.25
101.6
0
107.9
5
120.6
5
146.0
5
158.7
5
171.4
5
209.5
5
285.8
0
BPE7W-AWF TEE
C
D
mm
mm
25.40
28.58
57.15
60.33
28.58
66.68
34.93
73.03
41.28
85.73
47.63
92.08
53.98
98.43
69.85
120.65
117.48
181.10
BPE7WS-AWF-SHORT
OUTLET TEE
BPE7WM-AWF CLAMP
OUTLET TEE
Global Stainless Ltd., Tel: + 353 21 4968578 Fax: + 353 21 4312921 e-mail: [email protected]
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BPE16W-AWF CAP
BPE14W-AWF LAB JOINT STUB END
SIZE
TUB
E
O.D.
½”
¾”
1”
1½”
2”
2½”
44.45
46.04
47.63
52.39
69.85
76.20
SIZE
TUB
E
O.D.
½”
¾”
1”
1½”
2”
2½”
50.80
50.80
50.80
50.80
63.50
63.50
3”
82.55
3”
63.50
4”
101.6
0
127.0
0
4”
63.50
6”
76.20
6”
A
mm
A
mm
B
mm
42.96
42.86
50.80
73.03
92.08
104.7
8
127.0
0
157.1
6
215.9
0
C
mm
2.5
2.5
3.3
3.3
3.3
3.3
4.2
4.2
5.5
BPE BIO-TECH & PHARMACEUTICAL FITTINGS
AWF BUTT-WELD REDUCING TEES
BPE7RW-AWF-REDUCING TEE
SIZE
TUBE
O.D.
A
mm
B
mm
C
mm
D
mm
E
mm
F
mm
¾” x ½”
50.80
50.80
63.50
53.98
53.98
28.58
66.68
1” x ¾”
53.98
53.98
28.58
66.68
1½” x ½”
60.33
60.33
34.93
73.03
1½” x ¾”
60.33
60.33
34.93
73.03
1½” x 1”
60.33
60.33
34.93
73.03
2” x ½”
73.03
66.68
41.28
79.38
2” x ¾”
73.03
66.68
101.6
0
107.9
5
107.9
5
120.6
5
120.6
5
120.6
5
133.3
5
133.3
5
25.40
1” x ½”
101.6
0
107.9
5
107.9
5
120.6
5
120.6
5
120.6
5
146.0
5
146.0
5
41.28
79.38
BPE7RWS-AWF-SHORT OUTLET
REDUCING TEE
Global Stainless Ltd., Tel: + 353 21 4968578 Fax: + 353 21 4312921 e-mail: [email protected]
- 18 -
2” x 1”
73.03
66.68
146.0 133.3
5
5
2” x 1½” 73.03 66.68 146.0 133.3
5
5
2½” x ½” 79.38 73.03 158.7 146.0
5
5
2½” x ¾” 79.38 73.03 158.7 146.0
5
5
2½” x 1” 79.38 73.03 158.7 146.0
5
5
2½” x
79.38 73.03 158.7 146.0
1½”
5
5
2½” x 2” 79.38 73.03 158.7 146.0
5
5
3” x ½”
85.73 79.38 171.4 158.7
5
5
3” x ¾”
85.73 79.38 171.4 158.7
5
5
3” x 1”
85.73 79.38 171.4 158.7
5
5
3” x 1½” 85.73 79.38 171.4 158.7
5
5
3” x 2”
85.73 79.38 171.4 158.7
5
5
3” x 2½” 85.73 79.38 171.4 158.7
5
5
4” x ½”
104.7 92.08 209.5 184.1
8
5
5
4” x ¾”
104.7 92.08 209.5 184.1
8
5
5
4” x 1”
104.7 92.08 209.5 184.1
8
5
5
4” x 1½” 104.7 92.08 209.5 184.1
8
5
5
4” x 2”
104.7 98.43 209.5 196.8
8
5
5
4” x 2½” 104.7 98.43 209.5 196.8
8
5
5
4” x 3”
104.7 98.43 209.5 196.8
8
5
5
6” x 3”
142.8 123.9 285.7 247.6
8
5
5
5
6” x 4”
142.8 130.1 285.7 260.3
8
8
5
5
BPE9RW-AWF REDUCING CROSS
41.28
79.38
41.28
79.38
47.63
85.73
47.63
85.73
47.63
85.73
47.63
85.73
47.63
85.73
53.98
92.08
53.98
92.08
53.98
92.08
53.98
92.08
53.98
92.08
53.98
92.08
BPE7RWM-AWF-CLAMP OUTLET
REDUCING TEE
66.68
104.7
8
66.68 104.7
8
66.68 104.7
8
66.68 104.7
8
66.68 111.1
3
66.68 111.1
3
66.68 111.1
3
92.08 136.5
3
95.25 146.0
5
BPE7ERW-AWF-ECCENTRIC REDUCING TEE
(designed for easy drainage of lines)
Global Stainless Ltd., Tel: + 353 21 4968578 Fax: + 353 21 4312921 e-mail: [email protected]
- 19 -
BPE BIO-TECH & PHARMACEUTICAL FITTINGS
AWF 180° RETURN BENDS WITH WELD END OUTLETS
SIZE
TUBE
O.D.
¾” x ½”
1” x ½”
1” x ¾”
1½” x ½”
1½” x ¾”
1½” x 1”
2” x ½”
2” x ¾”
2” x 1”
2” x 1½”
2½” x ½”
2½” x ¾”
2½” x 1”
2½” x
1½”
2½”x 2”
A
mm
114.3
0
114.3
0
114.3
0
152.4
0
152.4
0
152.4
0
152.4
0
152.4
0
152.4
0
152.4
0
190.5
0
190.5
0
190.5
0
190.5
0
190.5
0
B
mm
57.15
C
D
mm
mm
95.25
50.80
57.15
95.25
53.98
57.15
95.25
53.98
76.20
114.3
0
114.3
0
114.3
0
127.0
0
127.0
0
127.0
0
127.0
0
146.0
5
146.0
5
146.0
5
146.0
5
146.0
5
60.33
76.20
76.20
76.20
76.20
76.20
76.20
95.25
95.25
95.25
95.25
95.25
BPEL29RBW-REDUCING, BOTTOM-OUTLET
USE-POINT
(bottom outlet is reducing size)
60.33
60.33
66.55
66.55
66.55
66.55
73.03
73.03
73.03
73.03
BPEL29RSW-REDUCING, SIDE-OUTLET
USE-POINT
(side outlet is reducing size)
73.03
Global Stainless Ltd., Tel: + 353 21 4968578 Fax: + 353 21 4312921 e-mail: [email protected]
- 20 -
3” x ½”
3” x ¾”
3” x 1”
3” x 1½”
3” x 2”
3” x 2½”
4” x ½”
4” x ¾”
4” x 1”
4” x 1½”
4” x 2”
4” x 2½”
4” x 3”
228.6
0
228.6
0
228.6
0
228.6
0
228.6
0
228.6
0
304.8
0
304.8
0
304.8
0
304.8
0
304.8
0
304.8
0
304.8
0
114.3
0
114.3
0
114.3
0
114.3
0
114.3
0
114.3
0
152.4
0
152.4
0
152.4
0
152.4
0
152.4
0
152.4
0
152.4
0
165.1
0
165.1
0
165.1
0
165.1
0
165.1
0
165.1
0
215.9
0
215.9
0
215.9
0
215.9
0
215.9
0
215.9
0
215.9
0
79.38
79.38
79.38
79.38
79.38
79.38
92.08
92.08
92.08
92.08
98.55
98.55
98.55
Global Stainless Ltd., Tel: + 353 21 4968578 Fax: + 353 21 4312921 e-mail: [email protected]
- 21 -
BPE BIO-TECH & PHARMACEUTICAL FITTINGS
AWF BUTT-WELD - REDUCERS
BPE31-AWF CONCENTRIC
REDUCER
(for automatic welding)
SIZE
TUBE
O.D.
¾” x ½”
1” x ½”
1” x ¾”
1½” x ½”
1½” x ¾”
1½” x 1”
2” x ½”
2” x ¾”
2” x 1”
2” x 1½”
2½” x ½”
2½” x ¾”
2½” x 1”
2½” x 1½”
2½” x 2”
3” x ½”
3” x ¾”
3” x 1”
3” x 1½”
3” x 2”
3” x 2½”
4” x ½”
4” x ¾”
4” x 1”
4” x 1½”
4” x 2”
4” x 2½”
4” x 3”
6” x 3”
6” x 4”
A
BPE32-AWF ECCENTRIC
REDUCER
(for automatic welding)
C
mm
B
mm
Mm
101.6
114.3
101.6
139.7
127.0
127.0
196.9
184.2
184.2
133.4
247.7
235.0
235.0
184.2
139.7
298.5
285.8
285.8
235.0
190.5
139.7
406.4
393.7
393.7
342.9
298.5
247.7
196.9
247.7
254.0
76.2
88.9
76.2
114.3
101.6
101.6
165.1
152.4
152.4
101.6
215.9
203.2
203.2
152.4
108.0
266.7
254.0
254.0
203.2
158.8
108.0
371.5
358.8
358.8
308.0
263.5
212.7
161.9
222.3
228.6
12.7
12.7
19.0
12.7
19.0
25.4
12.7
19.0
25.4
38.1
12.7
19.0
25.4
38.1
50.8
12.7
19.0
25.4
38.1
50.8
63.5
12.7
19.0
25.4
38.1
50.8
63.5
76.2
76.2
101.6
BPE31M-AWF CONCENTRIC PBE32M-AWF ECCENTRIC
REDUCER
REDUCER
(clamp end – weld end)
(clamp end – weld end)
Global Stainless Ltd., Tel: + 353 21 4968578 Fax: + 353 21 4312921 e-mail: [email protected]
- 22 -
BPE BIO-TECH & PHARMACEUTICAL FITTINGS
CLAMP END ELBOWS – TEES - CROSSES
BPE2CMP - 90° ELBOW
BPE2KMP - 45° ELBOW
SIZE
TUB
E
O.D.
A
R
A
R
mm
mm
SIZE
TUB
E
O.D.
mm
mm
½”
¾”
1”
1½”
2”
2½”
3”
4”
6”
8”
10”
41.15
41.15
50.80
69.85
88.90
108.0
127.0
168.2
266.7
327.0
403.2
19.0
28.6
38.1
57.2
76.2
95.3
114.3
152.4
228.6
304.8
381.0
½”
¾”
1”
1½”
2”
2½”
3”
4”
6”
8”
10”
25.4
25.4
28.6
36.6
44.5
52.3
60.5
79.3
133.4
139.7
168.3
19.0
28.6
38.1
57.2
76.2
95.3
114.3
152.4
228.6
304.8
381.0
SIZE
TUBE
O.D.
A
mm
B
mm
mm
½”
¾”
1”
1½”
2”
2½”
3”
4”
6”
8”
10”
57.2
60.3
66.7
73.0
85.7
92.1
98.4
120.7
181.0
174.6
212.7
114.3
120.6
133.4
146.0
171.5
184.2
196.9
241.3
362.0
349.3
425.5
25.4
28.6
28.6
34.9
41.3
47.6
54.0
69.9
117.5
127.0
152.4
BPE7MP – TEE
C
BPE9MP - CROSS
BPE7SMP – SHORT OUTLET TEE
Global Stainless Ltd., Tel: + 353 21 4968578 Fax: + 353 21 4312921 e-mail: [email protected]
- 23 -
BPE BIO-TECH & PHARMACEUTICAL FITTINGS
CLAMP END REDUCING TEES & CROSSES
SIZE
TUBE
O.D.
A
B
C
D
E
mm
mm
mm
mm
mm
¾” x ½”
1” x ½”
1” x ¾”
1½” x ½”
1½” x ¾”
1½” x 1”
2” x ½”
2” x ¾”
2” x 1”
2” x 1½”
2½” x 1”
2½” x 1½”
2½” x 2”
3” x 1”
3” x 1½”
63.50
66.68
66.68
73.03
73.03
73.03
79.38
79.38
79.38
79.38
85.73
85.73
85.73
92.08
92.08
63.50
66.68
66.68
73.03
73.03
73.03
85.73
85.73
85.73
85.73
92.08
92.08
92.08
98.43
98.43
127.00
133.35
133.35
146.05
146.05
146.05
171.45
171.45
171.45
171.45
184.15
184.15
184.15
196.85
196.85
127.00
133.35
133.35
146.05
146.05
146.05
158.75
158.75
158.75
158.75
171.45
171.45
171.45
184.15
184.15
25.40
28.58
28.58
34.93
34.93
34.93
41.28
41.28
41.28
41.28
47.63
47.63
47.63
54.00
54.00
3” x 2”
3” x 2½”
4” x 1”
4” x 1½”
4” x 2”
4” x 2½”
4” x 3”
6” x 3”
6” x 4”
8” x 4”
8” x 6”
10” x 6”
10” x 8”
98.43
98.43
104.78
104.78
111.13
111.13
111.13
136.53
146.05
174.63
174.63
212.73
212.73
98.43
98.43
120.65
120.65
120.65
120.65
120.65
181.00
181.00
174.63
174.63
200.03
200.03
196.85
196.85
241.30
241.30
241.30
241.30
241.30
361.95
361.95
349.25
349.25
400.05
400.05
196.85
196.85
209.55
209.55
222.25
222.25
222.25
273.05
292.10
349.25
349.25
425.45
425.45
54.00
54.00
66.68
66.68
66.68
66.68
66.68
92.08
95.25
120.65
127.00
152.40
152.40
BPE9RMP REDUCING CROSS
BPE7RMP-REDUCING TEE
(reducing size on branch)
BPE7SMP-SHORT OUTLET REDUCING
TEE (reducing size on
branch)
BPE7REMP- ECCENTRIC REDUCING TEE
(reducing size on branch)
Global Stainless Ltd., Tel: + 353 21 4968578 Fax: + 353 21 4312921 e-mail: [email protected]
- 24 -
BPE BIO-TECH & PHARMACEUTICAL FITTINGS
Global Stainless Ltd., Tel: + 353 21 4968578 Fax: + 353 21 4312921 e-mail: [email protected]
- 25 -
CLAMP END ADAPTERS
SIZE
TUBE
O.D.
BPE21 RMP
&
BPE22RMP
A
B
mm
mm
REDUCING
ADAPTERS
CLAMP END REDUCERS
CLAMP END
REDUCERS
SIZE
TUBE
O.D.
A
mm
BPE31-14MP
CONCENTRIC REDUCER
BPE21RMP
½” x ½”
½” x ¾”
½” x 1”
¾” x ¾”
¾” x 1”
1” x ½”
1” x ¾”
1” x 1”
1” x1½"
1” x 2”
1½” x ½”
1½” x ¾”
1½” x 1”
1½” x1¼”
1½” x 1½”
1½” x 2”
2” x ½”
2” x ¾”
2” x 1”
2” x 1¼"
2” x 1½”
2” x 2”
2” x 2½”
2½” x 1½”
2½” x 2”
2½” x 2½”
2½” x 3”
3” x 2”
3” x 3”
4” x 3”
4” x 4”
6” x 6”
50.80
50.80
50.80
50.80
50.80
55.56
55.56
57.15
50.80
66.68
55.56
55.56
57.15
61.98
61.98
66.68
55.56
55.56
57.15
62.70
62.70
67.56
79.38
70.64
70.64
83.34
88.90
88.90
88.90
96.84
96.84
127.0
50.80
41.28
41.28
54.00
46.00
41.28
41.28
41.28
54.00
57.15
41.28
41.28
41.28
57.15
57.15
57.15
50.80
54.00
54.00
54.00
57.15
59.53
61.12
57.15
59.53
66.68
53.18
59.53
73.03
55.56
76.20
98.42
BPE22RMP
¾” x ½”
1” x ½”
1” x ¾”
1½”x ½”
1½”x ¾”
1½”x 1”
2” x ½”
2” x ¾”
2” x 1”
2” x 1½”
2½”x 1”
2½”x 1½”
2½”x 2”
3” x 1”
3” x 1½”
3” x 2”
3” x 2½”
4” x1“
4” x 1½”
4” x 2”
4” x 2½”
4” x 3”
6” x 3”
6” x 4”
8” x 4”
8” x 6”
10” x 6”
10” x 8”
50.80
63.50
50.80
88.90
76.20
76.20
139.70
127.00
127.00
76.20
177.80
127.00
76.20
228.60
177.80
127.00
76.20
333.38
282.58
231.78
180.98
130.18
190.50
193.68
190.50
196.85
222.25
222.25
BPE32-14MP ECCENTRIC
REDUCER
OTHER SIZES AVAILABLE ON REQUEST
BPE BIO-TECH & PHARMACEUTICAL FITTINGS
SPECIAL CONICAL ADAPTOR
Global Stainless Ltd., Tel: + 353 21 4968578 Fax: + 353 21 4312921 e-mail: [email protected]
- 26 -
CLAMP
SIZE
CLAMP
SIZE
INSIDE
DIM.
LENGT
H
A
B
C
D
¾”
1”
1½”
2”
2½”
3”
4”
½”
½”
½”
½”
½”
½”
½”
9.40
9.40
9.40
9.40
9.40
9.40
9.40
31.75
31.75
31.75
31.75
31.75
31.75
31.75
1”
1½”
2”
2½”
3”
4”
¾”
¾”
¾”
¾”
¾”
¾”
15.75
15.75
15.75
15.75
15.75
15.75
31.75
31.75
31.75
31.75
31.75
31.75
1½”
2”
2½”
3”
4”
1”
1”
1”
1”
1”
22.10
22.10
22.10
22.10
22.10
31.75
31.75
31.75
31.75
31.75
2”
2½”
3”
4”
1½”
1½”
1½”
1½”
34.80
34.80
34.80
34.80
31.75
31.75
31.75
31.75
2½”
3”
4”
2”
2”
2”
47.50
47.50
47.50
31.75
31.75
31.75
3”
4”
2½”
2½”
60.20
60.20
31.75
31.75
4”
4”
3”
4”
72.90
98.30
31.75
31.75
SPECIAL CONICAL ADAPTOR
BPE14MPHR RUBBER HOSE ADAPTER
Global Stainless Ltd., Tel: + 353 21 4968578 Fax: + 353 21 4312921 e-mail: [email protected]
- 27 -
SIZE
TUB
E
O.D.
mm
B
mm
mm
½”
¾”
1”
1½”
2”
2½”
3”
4”
6”
38.10
38.10
42.86
42.86
58.74
50.80
78.42
86.52
101.6
9.40
15.75
21.18
33.88
46.58
59.28
71.98
97.38
146.86
12.70
19.05
25.40
38.10
50.80
63.50
76.20
101.6
152.4
A
C
BPE BIO-TECH & PHARMACEUTICAL FITTINGS
O.D. CLAMPS
GS LINK CLAMP
GS 2-PIECE CLAMP
SIZE
TUBE
O.D.
SIZE
TUB
E
O.D.
A
mm
10”
12”
277.0
327.5
½” -¾”
1” - 1.5”
2”
2½”
3”
4”
6”
8”
A
mm
28.3
1½”
67.0
80.5
94.0
122.0
175.0
226.0
13MHH - HEAVY CLAMP
13MHP HIGH PRESSURE CLAMP
SIZE
TUBE
O.D.
SIZE
TUB
E
O.D.
A
mm
1½”
2”
2½”
3”
4”
6”
52.0
65.5
79.0
92.5
120.5
170.0
½” -¾”
1” - 1.5”
2”
2½”
3”
4”
6”
A
mm
28.2
53.6
67.0
80.6
94.2
122.2
170.4
Not recommended for use with1” Fittings.
Global Stainless Ltd., Tel: + 353 21 4968578 Fax: + 353 21 4312921 e-mail: [email protected]
- 28 -
13MHHM - HEAVY CLAMP
3-PIECE CLAMP
SIZE
TUBE
O.D.
SIZE
TUBE
O.D.
½” -¾”
1” - 1.5”
2”
2½”
3”
4”
6”
8”
A
mm
28.2
53.6
67.0
80.6
94.0
122.0
175.0
226.0
1” - 1.5”
2”
2½”
3”
4”
A
mm
53.9
67.4
80.9
94.4
122.4
See Technical Data for Temperature / Pressure Ratings on all of the above clamps.
TECHNICAL DATA – O.D. CLAMPS
GS LINK CLAMP
PRESSURE RATING (psi) - with wing nut tightened to 25in-lb of torque
TEMPERATURE
SIZE TUBE O.D.
½”
¾”
1”-1.5”
2”
2.5”
3”
4”
6”
( °F)
(°C)
70
21
1500
500
450
400
350
200
150
250
121
1200
250
250
200
150
125
75
8”
100
50
GS 2-PIECE CLAMP
PRESSURE RATING (psi) - with wing nut tightened to 25in-lb of
torque
TEMPERATURE
SIZE TUBE O.D.
10”
12”
( °F)
(°C)
70
21
200
200
250
121
100
100
13MHH – HEAVY CLAMP
PRESSURE RATING (psi) - with wing nut tightened to 25in-lb of torque
TEMPERATURE
SIZE TUBE O.D.
½” - ¾”
1”-1.5”
2”
2.5”
3”
( °F)
(°C)
70
21
1500
500
450
400
350
250
121
1200
250
250
200
150
4”
200
125
13MHP – HEAVY CLAMP (not recommended for use with 1” Fittings).
PRESSURE RATING (psi) - with wing nut tightened to 20ft-lb of torque
TEMPERATURE
SIZE TUBE O.D.
1.5”
2”
2.5”
3”
4”
( °F)
(°C)
70
21
1500
1000
1000
1000
1000
Global Stainless Ltd., Tel: + 353 21 4968578 Fax: + 353 21 4312921 e-mail: [email protected]
6”
300
- 29 -
250
121
1200
800
800
800
800
200
13MHHM – HEAVY CLAMP
PRESSURE RATING (psi) - with wing nut tightened to 25in-lb of torque
TEMPERATURE
SIZE TUBE O.D.
½” - ¾” 1”-1.5”
2”
2.5”
3”
4”
6”
( °F)
(°C)
70
21
1500
500
450
400
350
200
150
250
121
1200
250
250
200
150
125
75
8”
100
50
3-PIECE CLAMP
PRESSURE RATING (psi) - with wing nut tightened to 25in-lb of torque
TEMPERATURE
SIZE TUBE O.D.
½”
¾”
1”-1.5”
2”
2.5”
3”
( °F)
(°C)
70
21
600
550
450
350
250
121
300
275
225
160
4”
350
150
To convert Pressure values from psig to kPa use the following formula: psi x 6.895 = kPa
(approx).
Example: 200psi x 6.895 = 1379kPa.
HEX HANGERS & ACCESSORIES
GS24FCF-1
SIZE
TUB
E
O.D.
A
mm
1”
1½”
2”
2½”
3”
4”
104mm
25.4
38.1
50.8
63.5
76.2
101.6
104.0
HEX HANGER 2-PIECE
GS24FCF-2
HINGED HANGER WITH
Ø12 ROD
(optional rod lengths available)
SIZE
A
B
TUB
mm
mm
E
O.D.
1”
1½”
2”
2½”
3”
4”
104mm
25.4
38.1
50.8
63.5
76.2
101.6
104.0
75.0
81.5
88.0
94.5
100.5
113.5
114.5
Global Stainless Ltd., Tel: + 353 21 4968578 Fax: + 353 21 4312921 e-mail: [email protected]
- 30 -
GS24FCF-3
HINGED HANGER WITH
½" BSP BOSS
SIZE
TUB
E
O.D.
A
mm
B
mm
1”
1½”
2”
2½”
3”
4”
104mm
25.4
38.1
50.8
63.5
76.2
101.6
104.0
47.0
53.5
60.0
66.5
72.5
85.5
86.5
GS24FCF-5
SIZE
TUB
E
O.D.
mm
½”
¾”
1”
1½”
2”
2½”
3”
4”
6”
15.88
22.23
31.75
44.45
57.15
69.85
82.55
107.95
158.75
GS24FCF-4
HINGED HANGER WITH
M12 THREADED ROD
(optional rod lengths available)
SIZE
A
B
TUB
mm
mm
E
O.D.
1”
1½”
2”
2½”
3”
4”
104mm
U-BOLT HANGER
A
25.4
38.1
50.8
63.5
76.2
101.6
104.0
75.0
81.5
88.0
94.5
100.5
113.5
114.5
GS25EP
WALL FLANGE
SIZE
TUB
E
O.D.
A
B
mm
mm
1”
1½”
2”
2½”
3”
4”
127.0
127.0
127.0
127.0
152.4
177.8
28.6
41.3
54.0
66.7
79.4
104.8
ROUND HANGERS & ACCESSORIES
GS24FCF-6
ROUND HANGER WITH
3/8” NPT BOSS & INSERT
SIZE
TUB
E
O.D.
A
B
mm
mm
½”
¾”
1”
1½”
2”
12.7
19.0
25.4
38.1
50.8
51.0
51.0
51.0
57.0
63.5
GS24FCF-7
ROUND HANGER WITH
M12 THREADED ROD & INSERT
(optional rod lengths available)
SIZE
A
B
TUB
Mm
mm
E
O.D.
½”
¾”
1”
1½”
2”
12.7
19.0
25.4
38.1
50.8
75.5
75.5
82.0
88.0
94.5
Global Stainless Ltd., Tel: + 353 21 4968578 Fax: + 353 21 4312921 e-mail: [email protected]
- 31 -
2½”
3”
4”
63.5
76.2
101.6
70.0
76.0
89.0
GS24FCF-8
ROUND HANGER WITH
½” BSP BOSS & INSERT
SIZE
TUB
E
O.D.
A
B
mm
mm
½”
¾”
1”
1½”
2”
2½”
3”
4”
12.7
19.0
25.4
38.1
50.8
63.5
76.2
101.6
47.5
47.5
54.0
60.0
66.5
73.0
79.0
92.0
GS24FCF-10
SIZ
E
TU
BE
O.D
.
½”
¾”
1”
1½”
2”
2½”
3”
4”
2½”
3”
4”
ROUND HANGER WITH
M12 BOSS & INSERT
A
B
mm
mm
12.7
19.0
25.4
38.1
50.8
63.5
76.2
101.6
35.5
35.5
42.0
48.0
54.5
61.0
67.0
80.0
63.5
76.2
101.6
101.0
107.0
120.0
GS24FCF-9
ROUND HANGER WITH
Ø12 ROD & INSERT
(optional rod lengths available)
SIZE
A
B
TUB
Mm
mm
E
O.D.
½”
¾”
1”
1½”
2”
2½”
3”
4”
12.7
19.0
25.4
38.1
50.8
63.5
76.2
101.6
75.5
75.5
82.0
88.0
94.5
101.0
107.0
120.0
OPTIONAL WALL/CEILING MOUNTING
PLATES WITH BOLT HOLES
GS26-1
PLATE WITH
M12 BOSS
GS26-2
PLATE WITH
ROD
Global Stainless Ltd., Tel: + 353 21 4968578 Fax: + 353 21 4312921 e-mail: [email protected]
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US3A & BS STANDARD FERRULES
GS14AMP
SIZE
TUB
E
O.D.
B
mm
C
D
mm
mm
mm
E
mm
mm
½”
¾”
1”
1½”
2”
2½”
3”
4”
6”
9.4
15.7
22.1
34.8
47.5
60.2
72.9
97.4
146.9
12.7
19.0
25.4
38.1
50.8
63.5
76.2
101.6
152.4
28.6
28.6
28.6
28.6
28.6
28.6
28.6
28.6
38.1
12.7
12.7
12.7
12.7
12.7
12.7
12.7
15.8
22.4
21.5
21.5
21.5
21.5
21.5
21.5
21.5
21.5
28.6
76.2
76.2
76.2
76.2
76.2
76.2
101.6
101.6
152.4
A
GS14WMP
SHORT WELD FERRULE
BUTT WELD FERRULE
F
GS BS4825 PART 3
BUTT WELD FERRULE
GS14WLMP
LIGHT BUTT WELD FERRULE
GS 14MPW
Global Stainless Ltd., Tel: + 353 21 4968578 Fax: + 353 21 4312921 e-mail: [email protected]
- 33 -
HEAVY BUTT WELD FERRULE
SIZE
A
C
TUB
B
mm
mm
E
mm
O.D.
1”
21.7 29.5 41.1
1½”
34.4 42.6 41.1
2”
47.1 55.7 44.5
2½”
59.8 68.8 44.5
3”
72.5 81.9 46.0
4”
96.8 108. 53.8
1
6”
146. 157. 63.5
3
3
OTHER FERRULE SIZES
AVAILABLE ON REQUEST
BPE GASKETS FOR CLAMP END FITTINGS
BPE GASKETS – TYPE 1 STANDARD
½” & ¾”
SIZE
A
B
TUB
mm
mm
E
O.D.
½”
¾”
21.8
21.8
BPE GASKETS – TYPE 2 FLANGED
1” – 12”
SIZE
A
B
TUB
Mm
mm
E
O.D.
9.9
16.3
BPE GASKETS – TYPE 1 STANDARD 1” – 8”
1”
1½”
2”
2½”
3”
4”
6”
8”
50.0
50.0
63.5
76.2
88.9
118.0
165.0
216.0
22.7
35.9
48.6
61.3
74.0
98.6
147.8
196.6
1”
1½”
2”
2½”
3”
4”
6”
8”
10”
12”
52.7
52.7
66.2
79.7
93.2
121.2
169.1
220.0
270.7
321.5
22.8
35.8
48.8
60.5
73.1
97.8
148.0
199.0
249.0
300.0
GASKET MATERIAL PROPERTIES
EPDM
TEFLON
BUNA-N
VITON
SILICONE
Global Stainless Ltd., Tel: + 353 21 4968578 Fax: + 353 21 4312921 e-mail: [email protected]
- 34 -
PROPERTY
Temperature range
Acid Resistance
Alkali Resistance
Petroleum Oil
Resistance
Vegetable Oil
Resistance
Abrasion Resistance
Compression Set
40MP-E
-55°F to
275°F
GoodExcellent
GoodExcellent
Poor
40MP-G
-40°F to
450°F
Excellent
40MP-U
-40°F to
225°F
Good
40MP-V
-20°F to
400°F
Good
40MP-X
-80°F to
450°F
Good
Excellent
Fair-Good
Poor-Good
Poor-Fair
Excellent
Excellent
Excellent
Good
Good
Excellent
Good
Excellent
Good
GoodExcellent
Fair
Excellent
Good
Good
Cold Flows
Good
GoodExcellent
GoodExcellent
GoodExcellent
SMART GASKETS
SCREEN GASKETS
ORIFICE PLATES
We also offer the Smart Gasket line of
specialty gaskets for use with Smart
Clamps. These Gaskets install between
two standard sanitary flanges and allow
the use of sensors (thermocouples) and
spore traps (details on application).
Fluid conditioning gaskets
are available in a wide
variety of meshes and
materials (reference chart
available on application)
Orifice gaskets are
available in many materials
(details on application)
BPE GASKETS
AVAILABLE GASKET MATERIALS
Buna-N (Black or White)
• Least expensive elastomer gasket
• Nitrile compound is very elastic making for a leak proof connection
• Good chemical resistance for use with petroleum solvents, alcohol etc.
• 3A qualified
• Meets 21CFR 177.2600
• Useful temperature range from -40°F to 225°F (-40°C to 107°C)
Teflon (PTFE)
• Commonly used for food and pharmaceutical applications
• Excellent chemical resistance
• Not suitable for great temperature fluctuations, Teflon tends to cold flow and will not return to its
Global Stainless Ltd., Tel: + 353 21 4968578 Fax: + 353 21 4312921 e-mail: [email protected]
- 35 -
original shape.
• 3A qualified
• Meets 21CFR 177.2600
• Passes cytotoxicity testing
• Pharmaceutical Class VI approved
• Useful temperature range from -110°F to 400°F (-79°C to 204°C)
Silicone (Platinum cured)
• 3A qualified
• Meets 21CFR 177.2600
• Passes cytotoxicity testing
• Pharmaceutical Class VI approved
• Useful temperature range from -20°F to 450°F (-29°C to 232°C)
Silicone (Peroxide cured)
• 3A qualified
• Meets 21CFR 177.2600
• Passes cytotoxicity testing
• Pharmaceutical Class VI approved
• Useful temperature range from -20°F to 450°F (-29°C to 232°C)
Viton (Flourel)
• 3A qualified
• Meets 21CFR 177.2600
• Passes cytotoxicity testing
• Pharmaceutical Class VI approved
• Useful temperature range from -20°F to 450°F (-29°C to 232°C)
EPDM
• 3A qualified
• Meets 21CFR 177.2600
• Passes cytotoxicity testing
• Pharmaceutical Class VI approved
• Useful temperature range from -55°F to 275°F (-48°C to 135°C)
Tef Steel
• Does not cold flow (creep), retains shape and seal properties
• Excellent chemical resistance
• Steam resistance
• Minimal thermal expansion
• Teflon & PM316L
• 3A qualified
• Meets 21CFR 177.2600
• Passes cytotoxicity testing
• Pharmaceutical Class VI approved
• Useful temperature range from -110°F to 400°F (-79°C to 204°C)
Global Stainless Ltd., Tel: + 353 21 4968578 Fax: + 353 21 4312921 e-mail: [email protected]