Presentation

UNCLASSIFIED- FOUO
Material Readiness Assessment Overview
Fleet Maintenance & Modernization Symposium 2014
19-20 September 2014
Victor Garcia
Branch Head
Platform Assessment (RA16)
Black Berry:
(951) 545-9703
Office:
(951) 273-4623
Cell:
(626) 975-1128
[email protected]
1
DISTRIBUTION STATEMENT D. Distribution authorized to the Department of Defense and U.S. DoD contractors only
administrative/operational use July 31, 2014. Other requests shall be referred to NSWC, Corona Division.
DISTRIBUTION STATEMENT D. Distribution authorized to the Department of Defense and U.S. DoD contractors only
administrative/operational use July 31, 2014. Other requests shall be referred to NSWC, Corona Division, Corona
UNCLASSIFIED- FOUO
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Agenda
 
Material Readiness Assessment
–  Material Readiness Database (MRDB)
 
Aligned Troubled Systems Process (TSP)
–  Objective Quality Evidence based decisions
 
Platform Assessment & Mission Modeling
DISTRIBUTION STATEMENT D. Distribution authorized to the Department of Defense and U.S. DoD contractors only
administrative/operational use July 31, 2014. Other requests shall be referred to NSWC, Corona Division, Corona
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2
UNCLASSIFIEDUNCLASSIFIEDFOUO
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BLUF
•  Delivering the tools and assessments needed to measure
and manage material readiness
-  RM&A Assessment is Core Technical Capability (TC)
-  Assessments cover OFRP including maintenance and sustainment
phases
•  Mature and proven tools to assess material readiness
- 
- 
- 
- 
Centralized source for material readiness data and metrics
Managed by SEA21
Endorsed by SWE BOD/USFF/CPF
Stakeholders include USFF, COMPACFLT, OPNAV, TYCOMs, SWE,
NAVSEA, SEA 21, PEO’s, SPAWAR, ISE’s
DISTRIBUTION STATEMENT D. Distribution authorized to the Department of Defense and U.S. DoD contractors only
administrative/operational use July 31, 2014. Other requests shall be referred to NSWC, Corona Division, Corona
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Material Readiness Assessment
Evolution
1980
1985
1991
1988
Fleet Data Collection
•  4855 log
•  3M system
Pre-MRDB
Issues:
•  Program managers collect data
on own system, create multiple
databases
•  No agreed data, analysis
methods, or readiness metrics
•  Fleet unable to get dependable
answers to material readiness
issues
•  $20M+ annually on
unaffordable proliferation of
databases
•  No systematic collection of
material readiness data
2000
Fleet
establishes
TSP program
CNO Charter
Identifies MRDB as sole
authoritative source of Ao
and RM&A measures
2003
OPNAVINST
3000.12A Ao
established as
KPP
PRES.
2009 2011 2012
2006
MRA Next
Generation
Coast
Guard
eLOG
PEO SUB
Support
D E P AR T ME N T O F T H E N AV Y
RKC
O F F IC E OF T HE C HIE F O F NAV AL O P E R AT IO NS
WAS H ING T O N, D C 20350-‐2000
IN R E P L Y R E F E R TO :
3050
S er 03/80380154
14 Dec 88
F rom:
T o:
C hief of Na val O perations
C ommander, Naval S ea S ys tems C ommand
S ubj:
MAT E R IAL R E AD INE S S D AT A B AS E (MR D B )
S ubj:
(a) O P NAV INS T 3000.12
(b) O P NAV INS T 5000.49A
(c) C NO ltr 4000 S er 03/6U 386911 of 18 N ov 86
(d) C O MN AVS E AS Y S C O M Was hing ton D . C . 2500458 Aug 88
(e) C NO (O P -‐03B ) P rog ram R eview of 28 Nov 88
1. R eference (a) es tablis hed O perational Availability (Ao) as th e primary meas ure of material readines s for Na vy mis s ion
es s ential equipment and s ystems . R eference (b) mandates Ao as th e primary driving force for sys tem des ig n and
development, as well as for p rovis ion of log is tics s upport for a ll Navy s ys tems and equipments. R eference (c) es tablis hed
the S hip R eadines s Improvement P rog ram (R IP ) to maximiz e total s hip readines s by relating res ources to wartime material
readines s .
2. In the pas t, there has b een a proliferation of d ata bas es which p roduced confus ing and contradictory information.
T herefore, the C O MNAV S E AS Y S C O M R eadines s D ata B as e is des ignate d as the s ingle authoritative O P -‐03 MR D B for all
s hipboard s ys tems .
3. T he primary objective of the MR D B is to provide an automated, on-‐line s ource of material readines s information in order
to:
a. As s es s equipment, s ystem, and total ship operational ava ilability, reliability, and log is tic s upportability.
b. Identify total ship and individual equipment material readine s s drivers .
c. Quantify/validate effectivenes s of readines s initiatives .
d. P rovide early indication of chang es in readines s trends.
4. C ompletion of cons olidation to and automation of the MR D B is rec ommended. In order to alleviate the F Y -‐89 s hortfall
outlined reference (d), identification of funds as subelements within appropriated AG S AG ’s is approved. As directed
reference (e), reprog ramming into the R S 1S Q funding line is n ot approved.
5. In order to enhance the credibility and sus tainability of this initiative, more active participation by the HM&E community
is required in order to achieve elimination of data bas e duplica tion. A long -‐term plan of action, including res pons e to the
Na vy I.G . direction in this reg ard, is reques ted b y 15 F ebruary 89.
6. My point of contact is L ieutenant C ommander M. H. B usby, O P -‐352E , X 52079.
J . W. NY Q UIS T
As s is tant C hief of Naval O perations
(S urface Warfare)
Add
SPAWAR
Aegis
NAVAIR
HM&E
In
MRDB
NAVSEA establishes
Material Readiness Data
Base (MRDB) for
selected systems
Platform Level
Health Assessment
OPNAVINST 3000.12
Established Ao primary material
readiness measure
DISTRIBUTION STATEMENT D. Distribution authorized to the Department of Defense and U.S. DoD contractors only
administrative/operational use July 31, 2014. Other requests shall be referred to NSWC, Corona Division, Corona
UNCLASSIFIED- FOUO
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NWSC Corona
Material Readiness Assessment
Inputs, Processes & Utilization
NSWC Corona
Authoritative Processes & Tools
CIS
CASREP
Information
System
MRDB
Ao
RM&A
Logistics
TSP
ST-1
CIS
Trends
EOC
Drivers
LOD
Cost
CASREPs
DISTRIBUTION STATEMENT D. Distribution authorized to the Department of Defense and U.S. DoD contractors only
administrative/operational use July 31, 2014. Other requests shall be referred to NSWC, Corona Division, Corona
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Assessment Tool
MRDB
• 
OPNAV chartered since 1988 as single authoritative readiness database for all
shipboard systems
-  Managed by SEA21
-  Endorsed by Fleet/SWE, NAVSEA, and SPAWAR
-  Tool of choice for C5I and HM&E RM&A assessment
• 
Multi-dimensional tool
-  Standard methodology with computations IAW
OPNAVINST 3000.12A
-  Assess system readiness
-  Root cause analysis and early problem identification
-  Predictive capability (“what if?” excursions)
-  Determine effectiveness of corrective actions
-  Platform health assessment
-  Readiness Kill Chain (RKC)
MRDB provides Fleet , PM, ISEA & OEM the tools for
measuring and managing material readiness
DISTRIBUTION STATEMENT D. Distribution authorized to the Department of Defense and U.S. DoD contractors only
administrative/operational use July 31, 2014. Other requests shall be referred to NSWC, Corona Division, Corona
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Assessment Approach
• 
• 
• 
• 
• 
• 
• 
• 
• 
Reliability
Maintainability:
PMS/BIT/BITE
Supply Support
Tech Assist
Support
Training
Experience
Personnel
Technical
Documentation
Support
Equipment
AND MORE…
•  Does the system work?
−  Is it reliable, maintainable, affordable?
•  How do you know?
•  Is the system meeting requirements?
•  What are the key metrics and drivers?
•  How do we choose the right fix at the right cost for
the right readiness?
Ao =
MTBF
MTBF + MTTR + MLDT + MOADT + MADMDT
•  Reliability
•  Maintainability
•  Supportability
•  Outside Assists
•  Admin Delays
DISTRIBUTION STATEMENT D. Distribution authorized to the Department of Defense and U.S. DoD contractors only
administrative/operational use July 31, 2014. Other requests shall be referred to NSWC, Corona Division, Corona
What is The
Weakest Link?
What if …?
UNCLASSIFIED- FOUO
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Ao Directive to Implementation
•  DoD 5000.02 series
̶ 
Ao is a DoD KPP and the Navy’s primary measure of material readiness
•  OPNAVINST 3000.12A, Operational Availability Handbook
̶ 
“Operational Availability (Ao) is defined as the probability that the
system will be ready to perform its specified function, in its specified
and intended operational environment, when called for at a random
point in time”
•  MRDB Calculations
̶ 
Adhere to OPNAVINST 3000.12A and consistent with common
industry standards and implementation
̶ 
Ao is a probabilistic indicator of material readiness
̶ 
Ao is a function of multiple parameters
DISTRIBUTION STATEMENT D. Distribution authorized to the Department of Defense and U.S. DoD contractors only
administrative/operational use July 31, 2014. Other requests shall be referred to NSWC, Corona Division, Corona
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Ao Parameters
•  Failure Counts
•  Down Times
̶  Fleet reported maintenance
 ̶ CASREPs
̶ 
 ̶
 ̶
 ̶
•  Repairs Actions
̶  Replace
 ̶ Repair
 ̶ Part Cost
Corrective maintenance
Logistics
Fleet technical assistance
Administrative time
•  Usage
̶  Energized time
 ̶ Demand factors
Typical Failure-Repair Sequence
Failure
Occurs
Tech assist
requested
Technician requests
part
•  Secure equipment
•  Get IETM, tech
docs, tools
•  Fault isolation
•  Active maintenance
•  Awaiting DS
response
•  Awaiting onboard
assistance
Corrective
Maintenance
Time
Tech
Assist
Time
Ship supply
requests part
•  Internal approval
•  Re-order is necessary
Part received
onboard
•  Fill order from Navy shore inventory
•  Fill backorders
•  Shipping delay
•  Shore logistics delay
Administrative
Delay
Time
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administrative/operational use July 31, 2014. Other requests shall be referred to NSWC, Corona Division, Corona
Logistics Delay
Time
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Failure
Corrected
•  Part install
•  Alignment
•  Test
Corrective
Maintenance
Time
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UNCLASSIFIED- FOUO
MRDB Data Input
CY13 Data Volume
INSURV Tech.
Manuals
N
RATIO
O
B
A
COLL
E MS
2,28
1,94
1 2k
’s
YS
240 S
MENT
ALL SH
IP
S
SCHEDU
LE
RMC
& IS
EA
/ C5RA
TSRA / BMDRA
RTS
REPO
T
EMPLOY
99 Events
30,0
Reliability
Block
Diagram
ISEA
WITH
ASSESSMENT
ALTY
CASU 97
Criteria
5,14
7
TEC
H AS
S IS T
S
Multiple source data supporting RM&A assessment
DISTRIBUTION STATEMENT D. Distribution authorized to the Department of Defense and U.S. DoD contractors only
administrative/operational use July 31, 2014. Other requests shall be referred to NSWC, Corona Division, Corona
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Assessing a System (A to Z)
Demand Signal
Ø  Collaborate with technical
community (PM, ISEA,
TYCOM, OEM) to develop
system assessment criteria
•  reliability model
•  system boundaries
•  LRU/criticality assignments
Block 1
Block 2
Block 3
Readiness
Assessment
Criteria
&
Reliability
Block
Diagram
Induct System Into MRDB
Ø  Develop RM&A equations
Ø  Develop configuration files and part
dictionaries
Ø  Score and process 4 years of Fleet data
Data Validation
Ø  Collaborate with SMEs on
ensuring validation of scored
data and metrics
MK 15 PHALANX CIWS BLOCK 1B
RM&A BRIDGE PLOT
FLEET METRICS AND PART DRIVERS
PM: PEO IWS 3G
ISEA: NSWC IHD DET
PICATINNY
Last Updated: 19 MAY 2014
SYSTEM OVERVIEW
Phalanx CIWS is a high-rate-fire gun weapon system that automatically acquires, tracks, and destroys Anti-Ship Missiles (ASMs) that have penetrated the ship's outer defensive layers. CIWS is a total weapon
system that encompasses functions usually performed by separate, independent systems. Utilizing precision radar, CIWS provides autonomous search, detection, declaration (threat evaluation), acquisition,
track, firing, gun aim correction, target destruction, automatic kill assessment, and cease fire.
12
AAW MEAN DOWN TIME COMPONENTS
FY11
#C2
ASuW
#C3
FY12
FY13
#C4
FY11
FY12
FY13
FY14Q2
TOTAL P OP
Avg. Duration
MEAN LOGISTICS TIME - MLT (Hrs)
ASuW MEAN DOWN TIME COMPONENTS
1000
900
100
800
90
800
MLDT
MT TR
MOADT
MAdmDT
Reliability Drivers or Top Degraders:
Part Name
Part Number / RSN
Thermal Imager
3A33
Passive Limiter
6748446
Rate Gyroscope
6196547
Coolant Pump
6748441
Torque Motor
5543190-001
System Level Totals
*Inc ludes M A J /C R IT F ailures d uring A c tiv e T ime
FY11
MLDT
MTTR
FY12
MOADT
FY13
MAdmDT
FY14Q2
FY10
FY11
FY12
FY13
FY14Q2
0
AAW
ASuW
44
50
FY10
120
100
80
60
6,000
4,000
49
56
0
468
636
FY14Q2
8,000
45
52
FY13
140
12,000
44
53
FY12
479
642
FY11
421
826
FY10
436
766
0
FY10
FY11
FY12
FY13
FY14 Q2
0
AAW
2,000
40
FY10
FY11
FY12
FY13
FY14Q2
Total Cost
$1,813,221
$1,143,175
$877,866
$749,577
$664,158
$18,420,155
Supportability: If listed drivers
were all onboard spares, new
Ao would be 0.69 / 0.82
*Inc ludes P M S /M IN /M A J /C R IT e v ents d uring C alendar T ime
20
0
ASuW
Data Source For This Entire Dashboard: OPNAV Material Readiness Database (MRDB)
Part Drivers / Top Degraders
Supportability Drivers or Top Degraders:
*CA
*MTBF (Hrs)
Part Name
Part Number / RSN
Sensitivity Analysis
18
3,910
Thermal Imager
3A33
AAW / ASuW
10
212,762
Grooved Gun Clamp
12011779
Current Ao = 0.68 / 0.70
92
28,621
Housing Assy
6166869
78
14,257
Coolant Pump
6748441
Reliability: If no listed drivers
failed, the new Ao for
45
62,827
LCS Display Unit
7635857
AAW: 0.71
1,411
887 / 1,371
System Level Totals
ASuW: 0.81
*Inc ludes M A J /C R IT F ailures d uring A c tiv e T ime
Cost Drivers or Top Degraders (All costs are historical):
Part Name
Part Number / RSN
NR
Thermal Imager
7485724
15
Barrel Gun 20MM
6736578
50
Coolant Pump
6748441
102
HPA
6991116
12
Rate Gyroscope
6196547
86
System Level Totals
18,861
ASu W
10,000
30
20
10
0
AAW
TOTAL
18,000
50
200
100
FY13 FY14Q2
14,000
40
300
200
FY12
16,000
70
400
400
200
100
FY11
HISTORICAL PARTS COST IN $1,000s
60
500
400
300
20000
10000
FY10
20,000
80
700
600
600
50000
30000
2
PERCENT NOT ON BOARD %NOB
42
51
600
0
CA SREPS PER SY S
700
500
0. 00
14
16
FY10
0
FY14Q2
18,420
AAW
0
FY10
40000
6
4
16,113
ASuW
0
200
FY14Q2
8
0. 50
15,299
FY13
202
FY12
195
FY11
41,929
36,617
33,500
31,266
10
1.00
173
FY10
53,60860000
18
16
14
2. 00
50
MTTR VS MANHOURS
20
3. 00
2. 50
2.04
1.92
1.83
150
100
10
5
13,974
AAW
0
983
1,385
200
881
1,072
0.68
0.70
FY14Q2
887
1371
0.71
0.69
FY13
935
1,178
0.69
0.61
FY12
1,059
1,041
0.72
0.61
FY11
2.56
2.30
200
1. 50
15
200
100
346
503
Ø  Perform RM&A assessments
Ø  ID readiness trends/drivers
Ø  Perform regular model/data/
criteria validations with SMEs
0.79
0.68
System Assessment/Sustainment
FY10
0.0
CASREPS PER SY STEM
250
300
600
400
15
18
30
25
20
800
14
18
35
500
400
1000
16
17
600
1400
1200
0.2
19
17
CASREPS, CRITICALITIES, & DURATION (Day s)
RELIABILITY - MTBF (Hrs)
1600
0.6
0.4
9,964
OPERATIONAL AVAILABILITY - Ao
0.8
146
1.0
Maintainability Drivers or Top Degraders:
Part Name
Part Number / RSN
Coolant Pump
6748441
Rate Gyroscope
6196547
Torque Motor
5543190-001
Housing Assembly
6166869
Gun 20MM Auto M61A1
8227554-40
System Level Totals
To tal C ost
Part C ost per Sys-Yr
*NL
18
11
28
12
16
708
*Total Log
12,769
12,696
6,062
5,650
4,717
269,550
*%NOB
100
32
93
19
100
44% / 50%
**CA
62
84
40
30
19.00
1,606
**MTTR (Hrs)
13
9
13
15
18
14 / 16
**Total CM (Hrs)
819
775
514
439
340
15,574
*Inc ludes M IN /M A J /C R IT F ailures d uring C alendar T ime / **Inc ludes M A J /C R IT F ailures d uring A c tiv e T ime
DATA SOURCE: N96 MATERIAL READINESS DATABASE (MRDB-NG)
Improve Readiness & Reduce Cost
Ø  ID potential improvements
Ø  Perform ROI studies
Ø  Monitor effectiveness of
improvement initiatives
DISTRIBUTION STATEMENT D. Distribution authorized to the Department of Defense and U.S. DoD contractors only
administrative/operational use July 31, 2014. Other requests shall be referred to NSWC, Corona Division, Corona
UNCLASSIFIED- FOUO
ü 
ü 
ü 
ü 
ü 
ECPs/Ordalts
Sparing Changes
Tech Manual updates
PMS changes
Reliability
improvements
11
UNCLASSIFIED- FOUO
MK 15 PHALANX CIWS BLOCK 1B
RM&A BRIDGE PLOT
FLEET METRICS AND PART DRIVERS
PM: PEO IWS 3G
ISEA: NSWC IHD DET
PICATINNY
Last Updated: 19 MAY 2014
SYSTEM OVERVIEW
Phalanx CIWS is a high-rate-fire gun weapon system that automatically acquires, tracks, and destroys Anti-Ship Missiles (ASMs) that have penetrated the ship's outer defensive layers. CIWS is a total weapon
system that encompasses functions usually performed by separate, independent systems. Utilizing precision radar, CIWS provides autonomous search, detection, declaration (threat evaluation), acquisition,
track, firing, gun aim correction, target destruction, automatic kill assessment, and cease fire.
FY11
FY12
AAW
FY13
FY14Q2
FY10
FY12
AAW
AAW MEAN DOWN TIME COMPONENTS
FY13
FY14Q2
0
FY10
FY11
#C2
ASuW
#C3
FY12
FY13
#C4
0. 00
FY14Q2
FY10
FY11
FY12
FY13
TOTAL P OP
Avg. Duration
900
100
800
90
800
700
80
500
600
300
MLDT
MT TR
MOADT
FY10
MAdmDT
Reliability Drivers or Top Degraders:
Part Name
Part Number / RSN
Thermal Imager
3A33
Passive Limiter
6748446
Rate Gyroscope
6196547
Coolant Pump
6748441
Torque Motor
5543190-001
System Level Totals
*Inc ludes M A J /C R IT F ailures d uring A c tiv e T ime
FY11
MLDT
MTTR
FY12
MOADT
FY13
MAdmDT
FY14Q2
FY10
FY11
FY12
FY13
FY14Q2
0
AAW
ASuW
4,000
44
50
0
60
6,000
49
56
FY14Q2
80
8,000
45
52
FY13
100
10,000
44
53
FY12
468
636
FY11
479
642
FY10
421
826
0
10
120
12,000
20
436
766
100
346
503
100
140
14,000
30
200
200
FY10
FY11
FY12
FY13
FY14 Q2
2,000
0
AAW
40
FY10
FY11
FY12
Total Cost
$1,813,221
$1,143,175
$877,866
$749,577
$664,158
$18,420,155
Supportability: If listed drivers
were all onboard spares, new
Ao would be 0.69 / 0.82
*Inc ludes P M S /M IN /M A J /C R IT e v ents d uring C alendar T ime
FY13
FY14Q2
20
0
ASuW
Data Source For This Entire Dashboard: OPNAV Material Readiness Database (MRDB)
Part Drivers / Top Degraders
Supportability Drivers or Top Degraders:
*CA
*MTBF (Hrs)
Part Name
Part Number / RSN
Sensitivity Analysis
18
3,910
Thermal Imager
3A33
AAW / ASuW
10
212,762
Grooved Gun Clamp
12011779
Current Ao = 0.68 / 0.70
92
28,621
Housing Assy
6166869
78
14,257
Coolant Pump
6748441
Reliability: If no listed drivers
failed, the new Ao for
45
62,827
LCS Display Unit
7635857
AAW: 0.71
1,411
887 / 1,371
System Level Totals
ASuW: 0.81
*Inc ludes M A J /C R IT F ailures d uring A c tiv e T ime
Cost Drivers or Top Degraders (All costs are historical):
Part Name
Part Number / RSN
NR
Thermal Imager
7485724
15
Barrel Gun 20MM
6736578
50
Coolant Pump
6748441
102
HPA
6991116
12
Rate Gyroscope
6196547
86
System Level Totals
18,861
0
ASu W
16,000
40
200
FY13 FY14Q2
18,000
50
400
400
FY12
AAW
TOTAL
HISTORICAL PARTS COST IN $1,000s
42
51
300
FY11
20,000
60
500
400
FY10
0
FY14Q2
PERCENT NOT ON BOARD %NOB
70
600
10000
CA SREPS PER SY S
700
600
4
2
0
MEAN LOGISTICS TIME - MLT (Hrs)
ASuW MEAN DOWN TIME COMPONENTS
1000
200
887
1371
983
1,385
881
1,072
935
1,178
FY11
ASuW
0
20000
6
0. 50
14
16
0
30000
8
15,299
FY10
200
100
50
5
40000
10
10
100
50000
41,929
36,617
33,500
31,266
18,420
200
1,059
1,041
0.68
0.70
0.71
0.69
0.69
0.61
0.72
0.61
0.0
12
1.00
400
0.79
0.68
0.2
2. 00
1. 50
15
600
14
150
300
146
0.4
16
15
18
20
800
2.04
1.92
1.83
16,113
400
1000
200
25
53,60860000
18
2. 50
202
0.6
2.30
MTTR VS MANHOURS
20
3. 00
14
18
500
1200
2.56
195
0.8
30
CASREPS PER SY STEM
250
13,974
1400
35
16
17
600
19
17
CASREPS, CRITICALITIES, & DURATION (Day s)
RELIABILITY - MTBF (Hrs)
1600
9,964
OPERATIONAL AVAILABILITY - Ao
173
1.0
Maintainability Drivers or Top Degraders:
Part Name
Part Number / RSN
Coolant Pump
6748441
Rate Gyroscope
6196547
Torque Motor
5543190-001
Housing Assembly
6166869
Gun 20MM Auto M61A1
8227554-40
System Level Totals
To tal C ost
Part C ost per Sys-Yr
*NL
18
11
28
12
16
708
*Total Log
12,769
12,696
6,062
5,650
4,717
269,550
*%NOB
100
32
93
19
100
44% / 50%
**CA
62
84
40
30
19.00
1,606
**MTTR (Hrs)
13
9
13
15
18
14 / 16
**Total CM (Hrs)
819
775
514
439
340
15,574
*Inc ludes M IN /M A J /C R IT F ailures d uring C alendar T ime / **Inc ludes M A J /C R IT F ailures d uring A c tiv e T ime
DATA SOURCE: N96 MATERIAL READINESS DATABASE (MRDB-NG)
DISTRIBUTION STATEMENT D. Distribution authorized to the Department of Defense and U.S. DoD contractors only
administrative/operational use July 31, 2014. Other requests shall be referred to NSWC, Corona Division, Corona
UNCLASSIFIED- FOUO
12
UNCLASSIFIED- FOUO
MRDB Reporting &
Assessment Products
● 
Annual, Semi-Annual, and Quarterly published RM&A reports
● 
Other planned reports [monthly SWE/NIDE, CNSP monthly CASREP
bridge-plot, multiple (daily/bi-monthly/returning CSG) PACFLT reports,
SEAR support, etc.)
●  Ad
Hoc data calls (over 600 in FY13)
●  Over
248 System Readiness Forums
− 
Input to RKC (E-Pillar)
− 
ILSMT (Sparing/logistics improvements)
− 
HM&E Sustainment/PESC
− 
Program Reviews (ECPs/ORDALTs)
− 
Input to TSP (TYCOM priorities)
− 
SEA 21 Initiatives/Task Forces
− 
C5I KSN (Task ID and prioritization)
DISTRIBUTION STATEMENT D. Distribution authorized to the Department of Defense and U.S. DoD contractors only
administrative/operational use July 31, 2014. Other requests shall be referred to NSWC, Corona Division, Corona
UNCLASSIFIED- FOUO
13
UNCLASSIFIED- FOUO
MRDB Scope
(875-Plus Reliability Models for 235 Systems)
COMBAT SYSTEMS
ACDS/CDS
Aegis ADS
Aegis C&D
Aegis W CS
AN/BPS-‐15H AN/BPS-‐16 AN/BSN-‐2 DDD
AN/SLQ-‐25 NIXIE AN/SLQ-‐32
AN/SLQ-‐37
AN/SLQ-‐37 V4
AN/SLQ-‐48
AN/SPA-‐25G
AN/SPN-‐41
AN/SPN-‐43C
AN/SPN-‐46
AN/SPQ-‐12 RADD
AN/SPQ-‐14
AN/SPQ-‐9B
AN/SPS-‐40E
AN/SPS-‐48E
AN/SPS-‐48G AN/SPS-‐49
AN/SPS-‐55
AN/SPS-‐67
AN/SPS-‐73(V)12
AN/SPS-‐74 AN/SQQ-‐28
AN/SQQ-‐32
AN/SQQ-‐89 ASWCS
AN/SQQ-‐89 HCPS
AN/SQQ-‐89 MSTRAP
AN/SQQ-‐89 SLR
AN/SQQ-‐89 TDSS
AN/SQQ-‐89A(V)15 TI09 AN/SQR-‐19/A/B TACTAS
AN/SQS-‐53C/D
AN/SQS-‐56 SDRS
AN/SSN-‐2 PINS
AN/SSQ-‐132(V)1 SPS
AN/SSX-‐1
AN/SYQ-‐17 RAIDS
AN/TPX-‐42A
AN/UQN-‐4/4A
AN/URN-‐25 TACAN
AN/USG-‐2 CEC
AN/USG-‐2A CEC
AN/USG-‐3 60Hz Distribution
A/C Plants
AFFF
Aircraft Elevators
Aux Seawater
Ballast
Boat Davits
Central Fresh W ater
Cargo W eps Elevators
CPP
Cranes
DC Power (MCM 1 c lass)
Distillers/Demineralizer
ECS/MCS
Firemain
Fuel Oil
Gas Turbine Generators HP Air
AN/USQ-‐T46 BFTT
AN/USQ-‐T47 BEWT AN/UYQ-‐25B SIMAS I I
AN/UYQ-‐70
AN/WLR-‐1H(V)1
AN/WQN-‐2 DSVL
AN/WSN-‐2/2A SGS
AN/WSN-‐7 RLGN
AN/WSN-‐7A RLGN
AN/WSN-‐7B RLGN
AN/WSN-‐8A DEML
AN/WSN-‐9 DHYSL DD-‐2 DEPTH DET
MK 110 57MM GUN
MK 116 UFCS
MK 130 MOD 5 CDC MK 15 CIWS
MK 160 GCS
MK 20 EOSS
MK 23 TAS
MK 26 I PDS MK 32 SVTT
MK 34 GWS
MK 36 DLS
HM&E Systems
LP Air/MP Air
Lube Oil
MGT Propulsion
MCM GTG
MPDE/SSDG
MRG
Main/Secondary Drains
IC Switchboards
Propulsion Control
C4I Systems
MK 38 MGS
MK 41 VLS
MK 45
MK 46 OSS
MK 49 RAM
MK 53 NULKA
MK 6 LLLTV
MK 75
MK 92 MOD 1 GFCS (USCG)
MK 99 FCS
NSSMS
RNSSMS
SPY-‐1A
SPY-‐1B
SPY-‐1B(V)
SPY-‐1D
SPY-‐1D(V)
SSDS MK 1
SSDS MK 2
Sub BUHR UCS VLS SUP SYS
Oil Pollution Abatement (OPA)
Ship Service Turbine Generator
Solid W aste
Steam Boiler Propulsion
Steam Auxiliary Systems
Steering
Stern Gate
VCHT/CHT
Combustion Air
DISTRIBUTION STATEMENT D. Distribution authorized to the Department of Defense and U.S. DoD contractors only
administrative/operational use July 31, 2014. Other requests shall be referred to NSWC, Corona Division, Corona
AMEX-‐1889
AN/BLQ-‐10
AN/BSQ-‐11 MLCS
AN/BSQ-‐9 TFDS
AN/BVS-‐1
AN/BVY-‐1
AN/FSQ-‐207 JMINI
AN/FSQ-‐221 ENMS
AN/FSQ-‐229 NT-‐WAN
AN/GRC-‐211 VHF
AN/GRR-‐24
AN/MRR-‐6
AN/PRC-‐150
AN/SIA-‐123
AN/SQQ-‐124
AN/SRA-‐49A
AN/SRA-‐50
AN/SRC-‐40 AIAS
AN/SRS-‐1A CDF
AN/SSN-‐6 NAVSSI
AN/SSN-‐6(V)1
AN/SSN-‐6B(V)3,4
AN/SSN-‐6D(V)4
AN/SSN-‐6E(V)4
AN/SSN-‐6F(V)4
AN/SSN-‐6H(V)4
AN/SSQ-‐124 COBLU
AN/SSQ-‐128 DCGS-‐N
AN/SSQ-‐137 SSEE
AN/SSR-‐1A
AN/SYQ-‐23 JSIPS-‐N
AN/SYQ-‐26 TMS
AN/SYQ-‐28 SUBSMS
AN/TSQ-‐214 ADSI
AN/UPX-‐28(V)1
AN/UPX-‐37
AN/URC-‐107 JTIDS
AN/URC-‐131H HFRG
AN/URC-‐141 MOS
AN/URC-‐146 HFSAR
AN/URN-‐31 AIS
AN/URT-‐23
AN/USC 54 (V)5 AN/USC-‐38
AN/USC-‐42
AN/USC-‐54 VICS PC
AN/USC-‐61 DMR
AN/USC-‐69 CBSP
AN/USQ-‐115(V) TBMCS AN/USQ-‐119 GCCS-‐M
AN/USQ-‐123 CHBDL
AN/USQ-‐125 LINK 11
AN/USQ-‐144 ADNS
AN/USQ-‐144K(V)2,4
AN/USQ-‐148 SCI NET
AN/USQ-‐151 JTT
AN/USQ-‐152A(V)1 TBMCS
AN/USQ-‐153 JTT
AN/USQ-‐153(V)8
AN/USQ-‐153A/B/C I SNS
AN/USQ-‐153C CENTRIX
AN/USQ-‐153C(V)1,9
AN/USQ-‐167
AN/USQ-‐169 ADMS
AN/USQ-‐172 GCCS-‐M
AN/USQ-‐177 SubLAN
AN/USQ-‐177B(V)1
AN/USQ-‐185
AN/USQ-‐195 BFTN
UNCLASSIFIED- FOUO
AN/USQ-‐74 LINK 11
AN/USY-‐3 MDA
AN/UYK-‐158 NTCSS
AN/UYQ-‐107 CPS
AN/UYQ-‐70 SUBS
AN/UYQ-‐86 CDLMS
AN/UYQ-‐95 EKMS
AN/WRN-‐6
AN/WRR-‐12 SLVR
AN/WSC-‐6
AN/WSC-‐8
ANCC/ATC
BATTLE FORCE EMAIL
BFTN -‐ AN/USQ-‐195(V)
Comp Network Def
CSRR
ECDIS
GBS
INMARSAT B
MPD 4 11425-‐002 PDU
NAVWAR Antennas
Navy Multiband Term
OE-‐538 ANTENNA GROUP
OE-‐562 SUB HDR ANT
OJ-‐827(V) CDS
OK-‐664 RFDACS
PICT
R-‐2368(V)3/URR
SSRS Sub EXTERIOR COMM SYS
SYQ-‐7A NACMACS I IA
TV-‐DTS
UHF LOS
UHF SATCOM
14
UNCLASSIFIED- FOUO
Aligned Troubled System Process (TSP)
DISTRIBUTION STATEMENT D. Distribution authorized to the Department of Defense and U.S. DoD contractors only
administrative/operational use July 31, 2014. Other requests shall be referred to NSWC, Corona Division, Corona
UNCLASSIFIED- FOUO
15
UNCLASSIFIED- FOUO
What is TSP?
• 
TSP is a process for ranking systems to identify and pursue
solutions for systemic Fleet-wide reliability, maintainability,
supportability and cost issues
-  CNO directed and USFF chartered
-  Scope is all systems – HM&E and C5I
-  Maintenance data focused
-  MRDB utilized to perform deep-dive and root cause analysis
-  HM&E Sustainment IPT develops and executes Performance Related
Engineering/Performance Related Logistic (PRE/PRL) tasks
-  C5I monthly VTC Forum identifies system issues and KSN task
proposals
-  Semi-annual Flag reviews (March/September) to review and
approve execution plans
The Navy’s “Tripwire” for identifying and fixing sustainment systems
DISTRIBUTION STATEMENT D. Distribution authorized to the Department of Defense and U.S. DoD contractors only
administrative/operational use July 31, 2014. Other requests shall be referred to NSWC, Corona Division, Corona
UNCLASSIFIED- FOUO
16
UNCLASSIFIED- FOUO
SWE BOD Endorsed Plan
• 
• 
Problem statement: There exist numerous lists supported by objective and
subjective metrics lacking direct Echelon II PARM engagement and inconsistent
levels of Flag oversight
Leadership Objectives
- 
- 
- 
- 
• 
Improve Flag oversight and institute periodic reviews
Align metrics and prioritization algorithms
Improve PARM accountability
Codify processes
The culture of the existing stove-piped processes is a barrier that must be
overcome to improve cross-organizational communications
Ranked Troubled
Systems List
Mission Criticality
(System-level by Class)
Special
Justification
Points
Max of 50 Points
Points
Max of 25 Points
Points
Max of 25 Points
Data Source
NSWC Corona
Data Source
NSWC Corona, TYCOMs,
SEA 21A, PEO IWS,
SPAWAR, NSWC PHD,
NSWC Philadelphia
Data Source
INSURV Report
TYCOM AoCs
Description
Objective Data
Reason
Top 25%
26%-50%
51%-75%
76%-100%
Pts
+50
+40
+30
+20
Description
Subjective data
Description
Objective data
Reason
Top 25%
26%-50%
51%-75%
76%-100%
Pts
+25
+20
+15
+10
DISTRIBUTION STATEMENT D. Distribution authorized to the Department of Defense and U.S. DoD contractors only
administrative/operational use July 31, 2014. Other requests shall be referred to NSWC, Corona Division, Corona
Reason
INSURV Report
TYCOM AoCs
UNCLASSIFIED- FOUO
Pts
+ 10
+ 15
Prioritized
System
List
PRE/PRL
(HM&E)
& KSN(C5I)
Sustainment
Tasks
17
UNCLASSIFIED- FOUO
Ranked Troubled Systems List
“Phase 1” of TSP
“Phase 2” of TSP
Identify & Prioritize Fleet
Maintenance Problems
Perform Root Cause Analysis
to Provide Solutions
MRDB
CASREPS
(CIS)
“System Rankings”
Ranking Process
All C5I and HM&E
Systems
System
Forums
Prioritize
Ranked
List
Data
Packages
HM&E Quarterly IPT
C5I Monthly VTCs
• TYCOMs
• PARM
• ISEA
• OEM
• Pertinent Stakeholders
Identify Fix
Tech Assist
2K failures
Cost
Execute task
prioritization
algorithm…
EOC
Proven and Disciplined Process to Improve Readiness of Shipboard Systems
DISTRIBUTION STATEMENT D. Distribution authorized to the Department of Defense and U.S. DoD contractors only
administrative/operational use July 31, 2014. Other requests shall be referred to NSWC, Corona Division, Corona
UNCLASSIFIED- FOUO
18
UNCLASSIFIED- FOUO
C5I and HM&E Ranking
DISTRIBUTION STATEMENT D. Distribution authorized to the Department of Defense and U.S. DoD contractors only
administrative/operational use July 31, 2014. Other requests shall be referred to NSWC, Corona Division, Corona
UNCLASSIFIED- FOUO
19
UNCLASSIFIED- FOUO
Mission criticality slide
DISTRIBUTION STATEMENT D. Distribution authorized to the Department of Defense and U.S. DoD contractors only
administrative/operational use July 31, 2014. Other requests shall be referred to NSWC, Corona Division, Corona
UNCLASSIFIED- FOUO
20
UNCLASSIFIED- FOUO
Special justification
Special
Justification
Points
Max of 25 Points
Data Source
INSURV Report
TYCOM AoCs
Description
Subjective data
Reason
Pts
INSURV Report + 10
TYCOM AoCs + 15
ENGAGEMENT SYSTEMS
TYCOM AoCs
AN/SLQ-‐48 MINE NEUTRALIZATION SYSTEM
10
AN/USG-‐2 COOPERATIVE ENGAGEMENT
10
MK 116 UNDERWATER FIRE CONTROL SYSTEM
10
MK 38 MOD 2
10
MK 45 GUN
10
MK 75 76 MM GUN MOUNT
10
MK 86 GUN FIRE CONTROL SYSTEM
10
MK-‐41 V LS
10
ACDS LHD1
8
MK 2 SSDS
8
MK 92 GUN FIRE CONTROL SYSTEM
8
DETECTION / PALS SYSTEMS
TYCOM AoCs
AN/SPN-‐41B MICROWAVE LANDING SYSTEM
10
AN/SPN-‐43C MARSHALLING RADAR
10
AN/SPQ-‐14
10
AN/SPS-‐67 SURFACE SEARCH RADAR
10
AN/SQQ-‐32 MINEHUNTING SONAR SYSTEM
10
AN/SQQ-‐89
10
AN/SQR-‐19 TOWED ARRAY
10
AN/SQS-‐56 SONAR SET
10
AN/TPX-‐42
10
MKXII AIMS IFF SYSTEMS
10
AN/SPQ-‐9B
5
AN/SQS-‐53 SONAR
5
DISTRIBUTION STATEMENT D. Distribution authorized to the Department of Defense and U.S. DoD contractors only
administrative/operational use July 31, 2014. Other requests shall be referred to NSWC, Corona Division, Corona
C4I SYSTEMS
AN/SYQ-‐7 NAVMACS
AN/URC-‐131 HFRG
AN/WSC-‐6 SHF SATCOM
AN/WSC-‐8 COMMERCIAL SATCOM
AN/UYQ-‐86 CDLMS
EHF SATCOM
HYDRA
AN/SRC-‐58
AN/URT-‐23/24 (SERIES) HF TRANSMITTERS
OE-‐82 UHF SATCOM ANTENNA
AN/URN-‐25 TACAN
AN/USQ-‐148 SCI LAN
GCCS-‐M/JMCIS
NTCSS/SNAP
AN/USQ-‐153 SIPRNET/NIPRNET/ISNS UNCLASSIFIED- FOUO
TYCOM AoCs
10
10
10
10
6
6
6
5
5
5
4
4
4
4
4
21
UNCLASSIFIED- FOUO
Sustainment Task Development
Process through OQE Metrics
Definitized Requirements, Negotiated Allocations and Flag Endorsement
achieved prior to Fiscal Year Execution
DISTRIBUTION STATEMENT D. Distribution authorized to the Department of Defense and U.S. DoD contractors only
administrative/operational use July 31, 2014. Other requests shall be referred to NSWC, Corona Division, Corona
UNCLASSIFIED- FOUO
22
UNCLASSIFIED- FOUO
FY14 Approved Tasks
HM&E
C5I
• 
• 
• 
• 
• 
• 
• 
• 
• 
AN/SPS-48: Pedestal / Antenna Overhaul
AN/SPS-48: Waveguide Boot
AN/SPS-48G(V)1: Technical Documentation
AN/SPS-49A(V)1: Obsolete CCA redesign
VLS: Hatch Motor Test-bench
AN/SPQ-9B: BIT recording
MK 99 FCS: School House syllabus review
AN/SQR-19: Towed Array
AN/SSQ-137: Ship Signal Exploitation Equipment:
Waterfront training, update training for newer
variants
Additional TYCOM Concerns:
T1. AN/SQS-53, AN/SQS-56, MK116: RM&A Support
T2. AN/WQC-2A: RM&A support
T3. C4I SOT MRC and Handbook update
T4. AN/USQ-172 GCCS-M: Training for CASREP First
Responders
• 
• 
• 
• 
• 
• 
• 
• 
• 
• 
DISTRIBUTION STATEMENT D. Distribution authorized to the Department of Defense and U.S. DoD contractors only
administrative/operational use July 31, 2014. Other requests shall be referred to NSWC, Corona Division, Corona
60Hz Power: Corrosion control and Develop ICMP
Task
Controllable Pitch Propeller: Electro-Hydraulic
Servo Valves (EHSV) degradation.
Main Propulsion Boiler: Complete Stream Plant
Valve Manuals
GAS Turbine Generator (GTG): Cooling Fan
Watertight Doors: Update Drawings
Oily Waste: Sorbent Polisher Improvement
Main Propulsion Diesel Engines: Jacket Water
Treatment Commercial Conversion
Diesel Engine: Update Maintenance
documentation
Ship Service Gas Turbine Generator: Obsolete No
Break Power Supply (NBPS)
MCM MRG: Develop/Execute/Training MRG LRU
UNCLASSIFIED- FOUO
23
UNCLASSIFIED- FOUO
TSP Win
18 - NOV - 2010
15 - FEB - 2013
Problem Identified
Correction In-Process
Coolant pump failures have
been increasing and are the
one of the Top Reliability,
Supportability,
Maintainability, and Cost
Driver identified by MRDB
and a high concern to Sixth
Fleet & leadership.
24 - FEB - 2011
TSP VTC –
1st
Visit
MRDB provides Coolant Pump
RM&A Impacts & metrics. TSP,
CNSL CSO, CIWS ISEAs & Fleet
Liaison, C5I Deputy, & Corona
Analyst discussed findings
and possible solutions. ISEA
has started a yearlong pump
study which includes redesign
testing
MRDB metrics are showing an
improving trend of less coolant
pump failures in the Fleet.
Based on the estimated
improvements in reliability, the
reduction in coolant pump
failures over the next three
years has a potential cost
avoidance of $1M.
18 - AUG - 2011
17 - Nov - 2011
Design Agent coolant pump
successful and an ECP has
been approved to implement a
material change to the
impeller. ISEA Introducing the
change via Class 2 ECP and
Fleet attrition. New design is
expected to improve reliability
by three times.
New impellers are in
production and are being
fielded by attrition. Results
are expected in a couple of
years. TSP will continue to
monitor pump replacements
to ensure effectiveness.
Fixed at the lowest level.
TSP VTC – Tracking
DISTRIBUTION STATEMENT D. Distribution authorized to the Department of Defense and U.S. DoD contractors only
administrative/operational use July 31, 2014. Other requests shall be referred to NSWC, Corona Division, Corona
TSP VTC – Closed
UNCLASSIFIED- FOUO
24
24
UNCLASSIFIED- FOUO
MRDB/TSP
Recent Success Stories
 
AN/WSN-7: Repair philosophy saves $6.3M/yr; reduces CASREPs & logistics time
 
AN/SLQ-32(V)3/5: ESE upgrade. $700K annual cost avoidance.
 
AN/SPY-1: Forward-staging of spare parts will reduce logistics time; improve Ao
 
AN/SQQ-89(V)15: MRDB analysis leads to vendor change, saves $300K/yr
 
CIWS 1B: WADS upgrade. $395K annual cost avoidance.
 
MK45 Gun: Inadequate maintenance training. Revise curriculum.
 
AN/USC-38(V)9: SSA reliability upgrade. $561K annual cost avoidance.
 
AN/WSC-6(V)9 & A(V)9: Antenna bearing failures due to insufficient lubrication. PMS
modified to correct.
 
AN/USQ-119 GCCS-M 3.X: UPS reliability improved through PMS modification.
 
AN/SPQ-9B Radar: HVPS reliability upgrade. $600K annual cost avoidance.
DISTRIBUTION STATEMENT D. Distribution authorized to the Department of Defense and U.S. DoD contractors only
administrative/operational use July 31, 2014. Other requests shall be referred to NSWC, Corona Division, Corona
UNCLASSIFIED- FOUO
25
UNCLASSIFIED- FOUO
Life Cycle Metrics
Platform Assessment
DISTRIBUTION STATEMENT D. Distribution authorized to the Department of Defense and U.S. DoD contractors only
administrative/operational use July 31, 2014. Other requests shall be referred to NSWC, Corona Division, Corona
UNCLASSIFIED- FOUO
26
UNCLASSIFIED- FOUO
Meeting the Demand
 
Increased interest in a platform level health assessment
–  “Is it an isolated DDG issue or a surface fleet issue ?”
 
 
MRDB provides the flexibility to model missions in a
System of Systems approach
Increases in HM&E MRDB system coverage enabled the
platform assessment
MIW Mission Model
DISTRIBUTION STATEMENT D. Distribution authorized to the Department of Defense and U.S. DoD contractors only
administrative/operational use July 31, 2014. Other requests shall be referred to NSWC, Corona Division, Corona
UNCLASSIFIED- FOUO
27
UNCLASSIFIED- FOUO
Platform Level
Health Assessment
 
 
Corona reports Materiel Availability (Am) at the platform
level IAW DUSD (L&MR) Memo 10MAR07
Mission Areas are modeled in System of Systems
approach utilizing validated failure events/data
–  Modeled IAW CCD, TEMP, DRM, and REDLINE requirements
–  Operational Availability (Ao) and system drivers are
available at the Mission and System levels
–  Models are aligned with approved Mission Criticality and
the HM&E/C5I Master Systems List
OQE alignment between sustainment stakeholders
(RKC E-Pillar, KSNs, NSWC, IWS, SPMs)
DISTRIBUTION STATEMENT D. Distribution authorized to the Department of Defense and U.S. DoD contractors only
administrative/operational use July 31, 2014. Other requests shall be referred to NSWC, Corona Division, Corona
UNCLASSIFIED- FOUO
28
UNCLASSIFIED- FOUO
Warfare Areas
MISSION AREA AMPHIBIOUS WARFARE (AMW) SURFACE WARFARE (SW) AIR WARFARE (AW) UNDERSEA WARFARE (USW) BALLISTIC MISSILE DEFENSE (BMD) STRIKE WARFARE (SW) COMMAND, CONTROL, COMMUNICATIONS (CCC) FLEET SUPPORT OPERATIONS (FSO) INTELLIGENCE OPERATIONS (INT) INFORMATION OPERATIONS (IO) LOGISTIC (LOG) MINE WARFARE (MIW) MOBILITY -‐ DAMAGE CONTROL (MOB-‐D) MOBILITY -‐ ENGINEERING (MOB-‐E) MOBILITY SEAMANSHIP (MOB-‐S) MOBILITY -‐ NAVIGATION (MOB-‐N) AVIATION (AIR) NON-‐COMBAT OPERATIONS (NCO) NAVAL SPECIAL WARFARE (NSW) CG 47 DDG 51 FFG LHD 1 LPD 17 LSD 41/49 MCM 1 PC P P S P P P -‐-‐ S P P S S S S -‐-‐ P P P S P P P -‐-‐ S P P S S S S S P P P -‐-‐ -‐-‐ -‐-‐ -‐-‐ -‐-‐ -‐-‐ S P -‐-‐ -‐-‐ -‐-‐ -‐-‐ -‐-‐ -‐-‐ P P P P P P P P S S S S S S S S P S S P S S S S P P S P P S S S P S S S S S S P S S S S S P S P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P S P S P S S P P P S S S S S S S S S S S S P Mission models developed IAW technical documentation (ROC/POE, and
Redlines) and thru coordination with TYPE Desks, NSWCs, PEOs, SPMs
DISTRIBUTION STATEMENT D. Distribution authorized to the Department of Defense and U.S. DoD contractors only
administrative/operational use July 31, 2014. Other requests shall be referred to NSWC, Corona Division, Corona
UNCLASSIFIED- FOUO
29
UNCLASSIFIED- FOUO
Engagement SSDS CIWS SLQ-‐32 DLS NSSMS RAM DetecCon CEC SPQ-‐9B SPS-‐49 SPS-‐48 SPS-‐67 Comms Link 16 Engagement SSDS CIWS MK-‐38 DetecCon CEC SPQ-‐9B SPS-‐73
Comms Link 16 Propulsion SPN-‐35C SPN-‐41 SPN-‐43C URN-‐25 TACAN AircraZ Elevators Steering Machinery Control System Fuel Oil Lube Oil CombusCon Air Gas Turbine LM2500+ Aux Propulsion Sys Main ReducCon Gear Propulsion ShaZing Controllable Pitch Propeller Comms Aux -‐ Air / Water Control Ballast Stern Gate AviaCon Link 16 Satcom Networks Transport Data Link Electrical DistribuCon Sys. SSDG Diesel Engines 60 Hz Power DistribuCon * 400 Hz Power DistribuCon * 400 Hz Power Conversion * DC Power DistribuCon* WSN-‐7 Moriah NAVSSI NavigaCon HP Air LP Air AC Plants Chilled Water Electronic Cooling Water Potable Water Reverse Osmosis Aux Seawater * Start Air * * Planned for MRDB Induction
DISTRIBUTION STATEMENT D. Distribution authorized to the Department of Defense and U.S. DoD contractors only
administrative/operational use July 31, 2014. Other requests shall be referred to NSWC, Corona Division, Corona
UNCLASSIFIED- FOUO
30
UNCLASSIFIED- FOUO
PLATFORM
SHIP CLASS HEALTH ASSESMENT
DASHBOARD (AAW)
𝐷𝑎𝑦𝑠 𝐴𝑣𝑎𝑖𝑙𝑎𝑏𝑙𝑒 𝑓𝑜𝑟 𝑇𝑎𝑠𝑘𝑖𝑛𝑔
DAT=𝐶𝑎𝑙𝑒𝑛𝑑𝑎𝑟−𝐶𝑁𝑂 𝐴𝑣𝑎𝑖𝑙
AMPHIBIOUS WARFARE
WARFARE
−𝐶3&𝐶SURFACE
4 𝐷𝑎𝑦𝑠
𝑨↓𝑴 -‐ Materiel Availability
𝐴↓𝑀 =𝐷𝑎𝑦𝑠 𝐴𝑣𝑎𝑖𝑙𝑎𝑏𝑙𝑒 𝑓𝑜𝑟 𝑇𝑎𝑠𝑘𝑖𝑛𝑔/𝐶𝑎𝑙𝑒𝑛𝑑𝑎𝑟 AIR WARFARE
MOBILITY WARFARE
Drivers
MISSION
SPQ-‐98 Mission Metrics
SPS-‐49AV1 SPS-‐48E SPS-‐67 V1 (LHD 8 only) SPS-‐73 V12 (LHD 8) USG-‐2A CEC 1 of 3 req’d
Name
System
P/N
N
Display Unit
SSDS
418R4C-35
2
71,818
TWT
SPQ-9B
6869028
36
11,241
575 Hours
High Voltage PS
SPQ-9B
6869024-1
18
29,723
35 Hours
Rate Gyroscope
CIWS
6196547
92
28,621
Mean Logistics Downtime
400 Hours
Coolant Pump
CIWS
6748441
78
14,257
Mean Admin Downtime
100 Hours
SBC EC/IC CCA
RAM
7345330
3
67,296
RAM
5495435
3
12,492
Operational Availability
0.91
Mean Time Between Failures
1 of 3 req’d
MK 57 MOD 10 NSSMS (LHD 8) RAM MK 2 MOD 3A SSDS (LHD 8) SLQ-‐32A V3 (LHD 8) MK 36 MOD 1B DLS (LHD 8) CIWS BLK 1B Mean Downtime
Mean Time to Repair
Mean Outside Assist Downtime
CIWS
CIWS
AN/SPS-49AV1
AN/SPS-67
AN/SPS-48E
AN/SPS-73
CEC
SSDS
5,750 Hours
40 Hours Surge Suppressor
AN/SLQ-32
20
SN/SPQ-9B
MRDB COST IN ($M)
18
140
120
16
Part Name
Thermal Imager
Part Number / RSN
3A33
*CA
18
*MTBF (Hrs)
3,910
Passive Limiter
6748446
10
212,762
Rate Gyroscope
92
28,621
78
14,257
45
62,827
1,411
887 / 1,371
14
100
Coolant Pump
12
80
Torque Motor
5543190-001
10
0
18
2
16
40
15
60
6
14
8
4
FY10 FY11 FY12 FY13 FY14Q2
20
System Level Totals
Part Name
Thermal Imager
Part Number / RSN *NL *Total Log *%NOB
3A33
18 12,769
100
Grooved Gun Clamp
12011779
11 12,696
32
Housing Assy
6166869
28
6,062
Coolant Pump
6748441
12
5,650
19
LCS Display Unit
7635857
16
4,717
100
System Level Totals
DISTRIBUTION STATEMENT D. Distribution authorized to the Department of Defense and U.S. DoD contractors only
administrative/operational use July 31, 2014. Other requests shall be referred to NSWC, Corona Division, Corona
RAM
6196547
6748441
10
SYSTEM
NSSMS
UNCLASSIFIED- FOUO
MTBF
93
708 269,550 44% / 50%
31
UNCLASSIFIED- FOUO
Platform
RM&A Annual Report
Propulsion Systems Propulsion Systems C3/C4 CASREP Tracker
(FY12)
Readiness and Reliability: APS, S/N 2012016, Pulse Encoder P/N APS, S/N 2012016, Pulse Encoder P/N 924-‐010002-‐8093, 1/22/12 thru 924-‐010002-‐8093, 2/11/12 thru 2/10/12
2/20/12
0.9
Lube Oil, S/N 2012034, Gasket P/N 3-‐
2999-‐8-‐00-‐907-‐17, 2/13/12 thru 2/14/12
Ao Threshold = 0.85
0.8
0.7
MCS, S/N 2012068, Vibration Monitor MCS, S/N 2012068, Vibration Monitor Card P/N 4302597, 3/28/12 thru Card P/N 4302597, 3/26/12 thru 4/18/12
3/27/12
0.6
Ao
Gas Turbine w/Comb Air, S/N 2012047, Ball Bearings P/N 6313-‐2RS1C3/GHY, 2/13/12 thru 2/14/12
Ao (12-‐month) Rolling Average
1
0.5
FY12Q1
0.4
10/01/11
0.3
FY12Q2
01/09/12
FY12Q3
04/18/12
FY12Q4
PMA
07/27/12
0.2
0
FY10
11Q1
11Q2
11Q3
FY11
12Q1
Year Ending
12Q2
12Q3
PMA 02/12/13
FY12
CASREP Analysis: Ao
MTBF
1
1,500
10,000
0.6
8,000
0.4
6,000
1,000
FY12
13,299
FY11
0
4,524
0.82
FY10
2,000
11,257
0.45
4,000
0.74
0
A total of 28 MCS CASREP events were reported in FY12. The top MCS CASREP part replaced was the Belman UPS (P/N 4500241). The most common problem with the Belman UPS assemblies was their inability to provide emergency power for the required 30 minutes after shutting off the primary source. During FY12, long logistic delay lead times and the lack of the ship forces training reduced their capability to repair these Belman UPS assemblies. This resulted in a high number of MCS CASREPs opened. Beyond FY12, the ISEA and ships force have focused their efforts towards Battery Pack requisitioning which allows for a repair instead of a replacement of the entire Belman UPS assembly. 2,000
12,000
0.8
0.2
MDT
14,000
0.85
11/04/12
PMA1-‐1
0.1
PMA
FY10
FY11
FY12
500
Another significant contributor to the high MCS CASREP count was an increase in failures within the Data Acquisition 0
MLDT
FY10
MTTR
FY11
MOADT
FY12
MAdmDT
CASREP Summary: Unit (DAU) cabinets. One of the biggest concerns was excessive high temperatures within the DAU cabinet which Current Reliability Drivers Part Name 933 CPU CARD ETI UPS SEAL ASSEMBLY SHAFT SPRING FIBER OPTIC MODEM FLOW CONTROL VALVE 64D1 CCA VME POWER SUPPLY caused several VME Power Supply (P/N 4301718) and 64D1 CCA failures. These failures would often result in a loss of communication between the MCS and DAU. CASREP Severity Counts
FY12 P/N 4302862-‐1 4302303 PP046KHG 4302047 L34353P03 4302472-‐3 4301718 System MCS MCS Lube Oil MCS GAS TURBINE MCS MCS Part Failures 4 3 3 2 2 1 1 MTBF 41,034 18,080 4,880 36,285 1,797 75,016 186,542 30
There was also a high number MCS CASREPs with Power Supplies (P/N 4302671-‐1) replaced in the Gas Turbine Work 28
26
Stations and LAN cabinets. Failures for these Power Supply failures often gave ships force misleading indications that 24
the battery was 100% charged, but with only 30 minutes remaining before failure. 22
20
18
16
14
12
10
8
6
4
2
0
MCS
LUBE OIL
LM2500+
APS
STEERING
FUEL OIL
MRG
PROPULSION
CPP
GAS
SHAFTING
C2 C3 C4
TURBINE
Link for all MRA Reports:
https://www.mra.nmci.navy.mil
DISTRIBUTION STATEMENT D. Distribution authorized to the Department of Defense and U.S. DoD contractors only
administrative/operational use July 31, 2014. Other requests shall be referred to NSWC, Corona Division, Corona
UNCLASSIFIED- FOUO
32
UNCLASSIFIED- FOUO
Summary
 
 
 
 
The Navy has a common process to measure, assess,
and arrive at solutions for material readiness issues
NSWC Corona serves as the Navy’s independent
assessment agent of material readiness for
Informed decisions require objective quality evidence
The MRDB and TSP databases are mature and proven
resources to manage material readiness of C5I and
HM&E systems
DISTRIBUTION STATEMENT D. Distribution authorized to the Department of Defense and U.S. DoD contractors only
administrative/operational use July 31, 2014. Other requests shall be referred to NSWC, Corona Division, Corona
UNCLASSIFIED- FOUO
33
UNCLASSIFIED- FOUO
Questions
DISTRIBUTION STATEMENT D. Distribution authorized to the Department of Defense and U.S. DoD contractors only
administrative/operational use July 31, 2014. Other requests shall be referred to NSWC, Corona Division, Corona
UNCLASSIFIED- FOUO
34

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