AIRFLOW AND VELOCITY TRANSDUCERS DPT-Flow Series-4 INTRODUCTION INSTALLATION INSTRUCTIONS WARNING Thank you for choosing an HK Instruments DPT-Flow Series-4 Airflow Transducer. The DPT-Flow Series-4 is intended for use in commercial environments. The DPT-Flow measures airflow, velocity and differential pressure. It is designed to be used in combination with airflow measurement probes (i.e. FloXact) or with centrifugal fans that provide differential pressure connections and K-values. The DPT-Flow Series-4 Airflow Transducer is comprised of the DPT-Flow-4, DPT-Flow-8, DPT-Flow-20 and DPT-Flow-30 with measurement ranges of 0-4 inWC, 0-8 inWC, 0-20 inWC and 0-30 inWC, respectively. All models come with display and manual pushbutton auto-zero. The DPT-Flow is available with optional and NIST standard calibration certificates. APPLICATIONS • • • • • • READ THESE INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING TO INSTALL, OPERATE OR SERVICE THIS DEVICE. Failure to observe safety information and comply with instructions could result in PERSONAL INJURY, DEATH AND/OR PROPERTY DAMAGE. To avoid electrical shock or damage to equipment, disconnect power before installing or servicing and use only wiring with insulation rated for full device operating voltage. To avoid potential fire and/or explosion do not use in potentially flammable or explosive atmospheres. Retain these instructions for future reference. This product, when installed, will be part of an engineered system whose specifications and performance characteristics are not designed or controlled by HK Instruments, Inc. Review applications and national and local codes to assure that the installation will be functional and safe. Use only experienced, knowledgeable, technicians to install this device. • Airflow and pressure monitoring across DPT-Flow series-4 devices are commonly used in HVAC/R systems for: centrifugal fans and blowers • In-duct airflow and pressure monitoring • VAV applications SPECIFICATIONS Performance Accuracy (at applied pressure): Ranges < 0.5 inWC = ±0.01 inWC Ranges ≥ 0.5 inWC = ±1,5% inWC Accuracy specifications include: general accuracy, temperature drift, linearity, hysteresis, long term stability, and repetition error. Thermal Effects Temperature compensated across the full spectrum of capability. Overpressure Proof Pressure: 100 inWC Zero Point Calibration Automatic with function or Manual push-button Auto-Zero Response Time 1.0 − 20 sec, selectable via menu Case Dimensions: 3.54” x 3.74” x 1.4” (90.0 x 95.0 x 36.0 mm) Weight: 5.3 oz (150 g) Media Compatibility Dry air or non-aggressive gases Pressure Units (select via configuration menu) Pa, kPa, mbar, inWC, mmWC Pressure Output Range (select via configuration menu) DPT Flow-4 DPT Flow-8 DPT Flow-20 DPT Flow-30 Pa 100 - 1,000 200 - 2,000 500 - 5,000 700 - 7,000 kPa 0.1 - 1.0 0.2 - 2.0 0.5 - 5.0 0.7 - 7.0 mbar 1 - 10 2.0 - 20 5.0 - 50 7.0 - 70 mmWC 10 - 100 20 - 200 50 - 500 70 - 700 inWC 0.4 - 4.0 0.8 - 8.0 2.0 - 20 2.5 - 30 Flow Units (select via configuration menu) Volume: m3/s, m3/hr, CFM, l/s Velocity: m/s, FPM Flow Output Range (select via configuration menu) Unit Range Unit Range m3/s 0.025 - 50 I/s 25 - 50,000 m3/hr 100 - 200,000 m/s 1 - 100 CFM 50 - 100,000 FPM 2,000 - 20,000 © HK Instruments 2012-2014 Environment: Operating Temperature: 14 −122°F (-10 − 50°C) with (-eZ) circuit option 23 −122°F (-5 − 50°C) Configuration, while using display 32 −122°F (0 − 50°C) Storage Temperature: -4 −158°F (-20 − 70°C) Humidity: 0 to 95% RH, non condensing Physical Technical Specifications Unit Measuring Element Piezoresistive Mounting: 2 each 11/64” (4.3mm) screw holes, one slotted Materials: Case: ABS (UL 94 V-0 Approved) Lid: PC (UL 94 V-0 Approved) Protection standard: IP54 / NEMA3 Display (required for configuration) 3 1/2 Digit LCD Backlit Display 2-Line Display (12 character/line) Size: 1.81” W x 0.57” H (46.0 x 14.5 mm) Electrical Connections 4 screw terminal block Wire: 12-24AWG (0.2 – 1.5 mm2) Cable Entry Strain Relief: M16 Knockout : 0.625” (16mm) Pressure Fittings 3/16” (5.2mm) barbed brass + High pressure − Low pressure Electrical Voltage Circuit: 3-wire ([V Out or P Out], 24V, GND) Input: 24VAC or VDC, ±10% Output: 0-10V, selectable via jumper Power Consumption: <1.0W Resistance Minimum: 1kΩ Current Circuit: 3-wire ([V Out or P Out], 24V, GND) Input: 24VAC or VDC, ±10% Output: 4-20 mA, selectable via jumper Power Consumption: <1.2W Maximum load: 500Ω Conformance Meets requirements for CE marking: EMC directive 2004/108/EY RoHS Directive 2002/95/EY Meets safety requirements for electrical equipment for measurement, control, and laboratory use: ETL marking, standard IEC61010-1. Product is tested and meets the NRTL product approval requirements. Intertek Conforms to ANSI/UL Std 61010 Certified to CAN/CSA Std C22.2 No 61010 4002576 Installation instructions 1.0 SCHEMATIC STEP 1 MOUNTING DEVICE 1) Select mounting location (duct, wall, panel). 2) Use the device as a template and mark the screw holes. 3) Mount with appropriate screws, not included. Surface Mounting Joystick 1 Select Pressure Sensor Joystick 2 Up Joystick 3 Down V OUT LED Zero Flow P OUT 24V 4-20mA Out 0-10V GND Menu Buttons Terminal Block Output Jumpers Pressure Figure 3a Mounting Orientation DIMENSIONAL DRAWINGS 3.54 (90.0) 1.41 (36.0) 3.03 (77.0) 3.74 (95.0) DPT-Flow 2.086 (53.0) 2.815 (71.5) YES LOW PRESSURE DEVICES NO 0.169 (4.2) NO Figure 3b in (mm) Application Connections INSTALLATION The pressure tubes are connected to a flow measurement probe (i.e. FloXact), or to the measurement ports specified by FAN manufacturer. Please see probe installation guide or the FAN manufacturers technical specifications for more information. 1) Mount the device in desired location, see STEP 1. 2) Open the lid and route cable through strain relief and connect the wires to terminal block, see STEP 2. 3) The device is now ready for configuration. Figure 3c WARNING! Apply power after the device is properly wired. © HK Instruments 2012-2014 -2- Installation instructions 1.0 STEP 2 WIRING DIAGRAM Output Signal 0-10V or 4-20mA Jumper Positions For CE compliance, a properly grounded shielding cable is required. Gray color indicates Jumper is installed. 1) Unscrew strain relief and route cable. 2) Connect the wires as shown in Figure 4. Flow | Pressure 4 - 20 mA 3) Tighten the strain relief. Out Flow Out: 0-10V Pressure Out: 4 - 20 mA Wiring: V Out & P Out Output 0 - 10V / 4 - 20mA A V A + Jumpers V Out Output 0 - 10V / 4 - 0mA V 0 - 10V P Out Power Supply 24VDC / 24VAC Flow | Pressure 24V 4 - 20 mA GND Out Figure 4 Flow Out: 0 - 10V Pressure Out: 0 - 10V 0 - 10V Jumpers Flow | Pressure STEP 3 4 - 20 mA CONFIGURE OUTPUT SIGNALS Out To configure the Output signals (0-10V or 4-20mA) for Pressure and Flow (Velocity or Volume), install jumpers on the 3-pin set of Output Jumpers for Flow and Pressure, located on the right side of the open device, see Schematic. Configuration options for the jumpers are shown on right of page. Gray with white dots show jumper is installed. Flow Out: 4 - 20 mA Pressure Out: 4 - 20 mA 0 - 10V Jumpers Flow | Pressure 4 - 20 mA Jumpers Out Joystick 1 Select Joystick 3 Down Flow Out: 4 - 20 mA Pressure Out: 0 - 10V Pressure Sensor Joystick 2 Up 0 - 10V Jumpers V OUT LED Zero Flow P OUT 24V Menu Buttons STEP 4 4-20mA Out 0-10V GND Terminal Block CONFIGURE MENU Selection convention used to input information into DPT-Flow Pressure Entering information into the DPT-Flow is accomplished with three (3) joysticks (see schematic). The joysticks are labeled as follows: Flow Joystick 1 SELECT Tilting Joystick 1 serves two functions: A. Highlight Submenus: When a submenu is available, tilting Joystick 1 will activate the submenu, causing it to blink. B. Confirm Selection: When the proper choice is shown on the screen, tilting Joystick 1 will select and store that value. Joystick 2 UP Cycle Up: Tilting Joystick 2, will cycle up through the menu or submenu choices. If you cycle past your desired choice, the menu cycles through all the choices and returns to the beginning of the list. Joystick 3 DOWN Cycle Down: Tilting Joystick 3, will cycle down through the menu or submenu choices. If you cycle past your desired choice, the menu cycles through all the choices and returns to the beginning of the list. 4 - 20mA Out 0 - 10V Output Jumpers Pressure Jumper Stored Gray block indicates how jumper is installed. © HK Instruments 2012-2014 -3- Installation instructions 1.0 STEP 4-0 ENTER CONFIGURATION MENU STEP 4-4 Continuing from selection of Round (inch) or Round (mm). Tilt Joystick 1 (see Schematic for location of Joysticks 1, 2, and 3) for 2-5 seconds to enter the CONFIGURATION MENU. STEP 4-1 Fan Manufacturer where you will connect tubing directly to ports on the fan. - or Probe where you will connect tubing to probe. 1) Highlight sub-menu by tilting Joystick 1, Fan Mfg will begin blinking. 2) Cycle Up or Cycle Down by using Joystick 2 or Joystick 3, between Submenu choices. SELECT MODE Fan Mfg 3) Display Select Mode Fan Mfg Probe 5) Once the display shows the desired setting and begins blinking again confirm your selection by tilting Joystick 1. If Fan Mfg is selected: Cycle Down by using Joystick 3 to cycle to the next step in configuring the device. For the next configuration step in these installation instructions, go to STEP 4-16. 6) Cycle Down to the next step in configuring the device. For the next configuration step in these installation instructions, go to STEP 4-8. If Probe is selected: Cycle Down by using Joystick 3 to cycle to the next step in configuring the device. For the next configuration step in these installation instructions, go to STEP 4-2. STEP 4-5 1) Highlight sub-menu by tilting Joystick 1, Probe will begin blinking. 2) Cycle Up or Cycle Down by tilting Joystick 2 or Joystick 3, between sub-menu choices. 3) Confirm selection by tilting Joystick 1, when correct choice is shown on the display. SEL: PROBE Probe 3) Display Sel: PROBE FloXact Other Menu 5) Once the display shows the desired setting and begins blinking again confirm your selection by tilting Joystick 1. 6) Cycle Down to the next step in configuring the device. For the next configuration step in these installation instructions, go to STEP 4-6. STEP 4-6 2) Cycle Up or Cycle Down by tilting Joystick 2 or Joystick 3, between sub-menu choices. 1) Highlight sub-menu, the top line of the display will show HEIGHT and the bottom line will change to a blinking number. Select Duct 4) Cycle Down to the next step in configuring the device. For the next configuration step in these installation instructions. Rectangle - Inch If Round is selected: go to STEP 4-4. If Rectangle is selected: go to STEP 4-5. © HK Instruments 2012-2014 3) Display Round - Inch HEIGHT 10,000 Display 2) Cycle Up or Down, by tilting Joystick 2 or 3 respectively, to increase or decrease the value shown on the display. SEL: DUCT Round (inch) 3) Confirm Selection by tilting Joystick 1, when correct choice is shown on the display. DUCT HEIGHT Continuing from selection of Duct Width. SELECT DUCT 1) Highlight sub-menu, display will show SEL: DUCT and Round (inch) will be blinking. The digit farthest right will cycle from 0-9 or 9-0, then move to the next digit left and continue cycling Up or Down. If desired number is passed, then tilt the opposite Joystick to cycle back within 1.25 seconds. After which, display will begin to blink, indicating steps 2 and 3 must be repeated. 4) If the diameter has a fraction of an inch (i.e. 10-3/8” = 10.365), then enter the fraction as a decimal equivalent. If Other is selected: Cycle Down by tilting Joystick 3 to the next step in configuring the device. For the next configuration step in these installation instructions, go to STEP 4-17. Continuing from selection of PROBE: FloXact. WIDTH 10,000 1) Highlight sub-menu, the top line of the display will show WIDTH and the bottom Display line will change to a blinking number. 2) Cycle Up or Down, by tilting Joystick 2 or 3 respectively, to increase or decrease the value shown on the display. If FloXact is selected: Cycle Down by tilting Joystick 3 to the next step in configuring the device. For the next configuration step in these installation instructions, go to STEP 4-3. STEP 4-3 DUCT WIDTH Continuing from selection of Rectangle (inch) or Rectangle (mm). SELECT PROBE Determine if the probe installed is: FloXact probe from HK Instruments. - or OTHER probe made by different manufacturer. The digit farthest right will cycle from 0-9 or 9-0, then move to the next digit left and continue cycling Up or Down. If desired number is passed, then tilt the opposite Joystick to cycle back within 1.25 seconds. After which, display will begin to blink, indicating steps 2 and 3 must be repeated. 4) If the diameter has a fraction of an inch (i.e. 10-3/8” = 10.365), then enter the fraction as a decimal equivalent. Menu 3) Confirm Selection by tilting Joystick 1, when correct choice is shown on the display. STEP 4-2 DIAMETER 10,000 1) Highlight sub-menu, the top line of the display will show DIAMETER and the Display bottom line will change to a blinking number. 2) Cycle Up or Down, by tilting Joystick 2 or 3 respectively, to increase or decrease the value shown on the display. SELECT MODE Determine if configuration is for: DUCT DIAMETER The digit farthest right will cycle from 0-9 or 9-0, then move to the next digit left and continue cycling Up or Down. If desired number is passed, then tilt the opposite Joystick to cycle back within 1.25 seconds. After which, display will begin to blink, indicating steps 2 and 3 must be repeated. 4) If the diameter has a fraction of an inch (i.e. 10-3/8” = 10.365), then enter the fraction as a decimal equivalent. Round - mm 5) Once the display shows the desired setting and begins blinking again confirm your selection by tilting Joystick 1. Rectangle - mm 6) Cycle Down to the next step in configuring the device. For the next configuration step in these installation instructions, go to STEP 4-7. Menu -4- Installation instructions 1.0 STEP 4-7 PROBE QUANTITY Continuing from selection of Duct Height. 1) Highlight sub-menu, the display will show PROBE QTY and 1 will be blinking. STEP 4-10 Continuing from selection of Pressure Unit. PROBE QTY 1 This device supports Pressure Output Maximum settings, to improve resolution of the Pressure reading by limiting the range/span. Range/span maximums are outlined in table, below. Range/span minimums are 0 for all units. Display 2) Cycle Up or Cycle Down by using Joystick 2 or Joystick 3, to increase or decrease the number of probes installed. 3) Confirm Selection, when correct value is shown on the display. The GAIN feature is designed to allow modification to the reported output, to match Test and Balance measurements, if necessary. The number shown is a multiplier. Increase the reported output by increasing the GAIN number above 1.000. To increase reported output by 5%, adjust number to 1.050. Decrease the reported output by decreasing the GAIN number to less than 1.000. To decrease reported output by 5%, adjust number to 0.950. 100 - 1,000 200 - 2,000 500 - 5,000 700 - 7,000 kPa 0.1 - 1.0 0.2 - 2.0 0.5 - 5.0 0.7 - 7.0 mbar 1 - 10 2.0 - 20 5.0 - 50 7.0 - 70 mmWC 10 - 100 20 - 200 50 - 500 70 - 700 Display inWC 0.4 - 4.0 0.8 - 8.0 2.0 - 20 2.5 - 30 Example: The DPT-Flow-4 has a capable range of 0 - 4.0 inWC. If pressure readings are expected below 2.50 inWC, adjust the Pressure Output Maximum to 2.50 inWC, to improve resolution. The range/span will be adjusted to 0.0 - 2.50 inWC. The DPT-Flow-4 can have the Pressure Output Maximum set between 0.4 – 4.0 inWC, to improve resolution. 2) Cycle Up or Cycle Down increase or decrease the value of the multiplier. 3) Confirm Selection, when correct value is shown on the display. 1) Highlight sub-menu, the top line of the display will show P OUTPUT MAX and the bottom line will change to a blinking number equal to the Maximum Output. 2) Cycle Up or Down, by tilting Joystick 2 or 3 respectively, to increase or decrease the value shown on the display. 5) Cycle Down to the next step in configuring the device. For the next configuration step in these installation instructions, go to STEP 4-9. 3) Confirm Selection, when correct value is shown on display. 4) Cycle Down to the next step in configuring the device. For the next configuration step in these installation instructions, go to STEP 4-11. PRESSURE UNIT Continuing from selection of GAIN multiplier. Pa GAIN 1,000 1) Highlight sub-menu, the display will show GAIN and the number 1.000 will be blinking. STEP 4-9 Display Pressure DPT-Flow Series-4 Model Number Unit DPT Flow-4 DPT Flow-8 DPT Flow-20 DPT Flow-30 GAIN Continuing from STEP 4-4, 4-7, or 4-19. STEP 4-11 FLOW UNIT Continuing from selection of Pressure Output Maximum. PRESS. UNIT “WC Display 1) Highlight sub-menu, the display will show PRESS. UNIT and “WC will be blinking. 1) Highlight sub-menu, the display will show FLOW UNIT and m3/s will be blinking. 2) Cycle Up or Cycle Down to select the correct measurement unit. Pressure Unit Output Options 2) Cycle Up or Cycle Down by using Joystick 2 or Joystick 3, to select the correct flow unit. 3) Confirm Selection, when correct option is shown on the display. Pa 3) Confirm Selection, when correct option is shown on the display. 4) Cycle Down to the next step in configuring the device. For the next configuration step in these installation instructions, go to STEP 4-10. kPa 4) Cycle Down to the next step in configuring the device. For the next configuration step in these installation instructions, go to STEP 4-12. mbar psi inWc FLOW UNIT m3/s Display Flow Units Volume m3/s m3/h CFM I/s Velocity mmWc m/s None FPM Menu © HK Instruments 2012-2014 P OUTPUT MAX 4.000 “WC Pressure Output Upper Range/Span Maximum Settings 5) Cycle Down to the next step in configuring the device. For the next configuration step in these installation instructions, go to STEP 4-8. STEP 4-8 PRESSURE OUTPUT MAX Menu -5- Installation instructions 1.0 STEP 4-12 V OUTPUT MAX Continuing from selection of Pressure Unit. This device supports Velocity or Volume Output Maximum settings to improve resolution of the flow reading, by limiting the range/span. Range/span maximums are outlined in table below. Range/span minimums are 0 for all units. STEP 4-14 Continuing from selection of Response Time setting. V OUTPUT MAX 100000 CFM This device supports a reset to Factory Settings. Display Volume Flow Unit Output Maximum Setting Velocity Flow Unit Output Maximum Setting m3/s 0.025 - 50 m/s 1 - 100 m3/h 100 - 200,000 FPM 2,000 - 20,000 CFM 50 - 100,000 I/s 25 - 50,000 CONFIRM RST NO Display Selected 3) Confirm Selection, when correct option is shown on the display. 4) Cycle Down to the next step in configuring the device. For the next configuration step in these installation instructions, go to STEP 4-15. STEP 4-15 EXIT MENU Continuing from selection Resetting Factory settings. SELECT EXIT MENU Confirm Selection to EXIT the CONFIGURATION MENU by tilting Joystick 1. Device is now ready to use. 1) Highlight sub-menu, the top line of the display will show V OUTPUT MAX and the bottom line will change to a blinking number equal to the Maximum Output. STEP 4-16 3) Confirm Selection, when correct value is shown on display. 1) Determine if the Fan Manufacturer is included on the list of participating manufacturers, in menu. 4) Cycle Down to the next step in configuring the device. For the next configuration step in these installation instructions, go to STEP 4-13. Display SELECT FAN MANUFACTURER Continuing from STEP 4-1 selection of Fan Manufacturer. 2) Cycle Up or Down, by tilting Joystick 2 or 3 respectively, to increase or decrease the value shown on the display. SEL: FAN MFG Flakt Woods 2) Highlight sub-menu, the display will show SEL: FAN MFG and Menu of manufacturers. RESPONSE TIME This device supports Response Time settings from 1 - 20 seconds. Increasing the Response Time can reduce the influence of air turbulence. Display 2) Cycle Up or Cycle Down between the options of NO or YES. Example: DPT-Flow-4 has an effective Flow Volume range of 0 – 100,000 CFM. If Flow Volume readings are expected below 15,000 CFM, adjust the V Output Maximum to 15,000 CFM, to improve resolution. The range/span will be adjusted to 0.0 15,000 CFM. The DPT-Flow-4 can have the V Output Maximum set between 50 – 100,000 CFM to improve resolution. Continuing from selection of Flow (V) Output Maximum setting. RESET SETT. PRESS SELECT 1) Highlight sub-menu, the display will change to CONFIRM RST and NO will be blinking. Flow Output Volume or Velocity Upper Range/Span Maximum Settings STEP 4-13 RESET SETTINGS If the Fan Manufacturer is included in the menu, then: RESPONSE TIME 20 s 3a) Cycle Up or Cycle Down through the list of manufacturers until the correct one is shown on the display. Display 4a) Confirm Selection, when correct option is shown on the display. 5a) Cycle Down to the next step in configuring the device. For the next configuration step in these installation instructions, go to STEP 4-19. 1) Highlight sub-menu, the display will show RESPONSE TIME and the number 20 will be blinking. 2) Cycle Up or Cycle Down increase or decrease the number of seconds required. Display Fan Mfg Comefri Ebm-Papst Flakt Wood Gebhardt Necota Rosenbert Ziehl Other Menu If the Fan Manufacturer is not included in the menu, then: 3) Confirm Selection, when correct value is shown on the display. 3b) Cycle Up or Cycle Down through the list of manufacturers until OTHER is shown on the display. 4) Cycle Down to the next step in configuring the device. For the next configuration step in these installation instructions, go to STEP 4-14. 4b) Confirm Selection, when correct option is shown on the display. 5b) Cycle Down to the next step in configuring the device. For the next configuration step in these installation instructions, go to STEP 4-17. © HK Instruments 2012-2014 -6- Installation instructions 1.0 STEP 4-17 OTHER FORMULA UNIT: PRESSURE Continuing from selection of Step 4-16: OTHER Fan Mfg. OR Step 4-2: OTHER: Probe. The Formula Unit for Pressure, will be supplied by the Fan Manufacturer or Probe manufacturer. The DPT-Flow can accept Pa or inWC. If the Pressure Unit supplied by the manufacturer is different, then convert the supplied value to Pa or inWC. STEP 4-19 SELECT K-VALUE Continuing from selection from STEP 4-16 or STEP 4-18. FORMULA UNIT PRESSURE 1) Highlight sub-menu, the top line of the display will show SEL: K-VALUE and the bottom line will begin to blink. Display 2) PRESS. UNIT Pa Display Selected SEL: K-VALUE 1,000 Display Cycle Up or Down, by tilting Joystick 2 or 3 respectively, to increase or decrease the value shown on the display. If desired number is passed, then tilt the opposite Joystick to cycle back within 1.25 seconds. After which, display will begin to blink, indicating steps 2 and 3 must be repeated. 3) Confirm Selection, when correct value is shown on display. 4) Cycle Down to the next step in configuring the device. For the next configuration step in these installation instructions, go to STEP 4-8. 1) Highlight sub-menu, the display will change to PRESS. UNIT and the Pa will be blinking. 2) Cycle Up or Cycle Down between the options of Pa or inWC. 3) Confirm Selection, when correct option is shown on the display. 4) Cycle Down to the next step in configuring the device. For the next configuration step in these installation instructions, go to STEP 4-18. STEP 4-18 OTHER FAN MANUFACTURER’S EQUATIONS Each pre-configured Fan Manufacturer has its own equation, K-Value, K-Value range, and equation units (Flow and Pressure), see table below. By selecting a pre-configured fan manufacturer from the menu, the correct configuration settings for that manufacturer will automatically be configured into the DPT-Flow S-4. FORMULA UNIT: FLOW Continuing from selection of OTHER: Formula Unit: Pressure. The Formula Unit for Flow, will be supplied by the Fan Manufacturer or Probe manufacturer. The DPT-Flow can accept options in Flow Units menu. If the Flow Unit supplied by the manufacturer is different than menu options, then convert the supplied value to one listed. 1) Highlight sub-menu, the display will change to FLOW UNIT and m/s will be blinking. 2) Cycle Up or Cycle Down to select the correct flow unit. 3) Confirm Selection, when correct option is shown on the display. 4) Cycle Down to the next step in configuring the device. For the next configuration step in these installation instructions, go to STEP 4-19. FORMULA UNIT FLOW Fan Manufacturer Display FORMULA UNIT m/s Fläkt Woods Display Selected Flow Units Volume m3/s m3/h CFM Manufacturer’s Equation Q= 1 √ ∆P k* Formula Unit Flow Formula Unit Pressure 0.3 - 99 m3/s Pa Rosenberg Q=k* √ 2 * ∆P ρ 37 - 800 m3/h Pa Nicotra Q=k* √ 2 * ∆P ρ 10 - 1,500 m3/h Pa Comefri Q=k* √ 2 * ∆P ρ 10 - 2,000 m3/h Pa Ziehl-Abegg Q = k * √ ∆P 10 - 1,500 m3/h Pa EBM - Papst Q = k * √ ∆P 10 - 1,500 m3/h Pa 50 - 4,700 m3/h Pa I/s Gebhardt Velocity K-Value Range Q=k* √ 2 * ∆P ρ m/s Q = Air Volume in (m3/s, m3/h, CFM, l/s) FPM k = KVOL (K-Value for Air Volume) in (Flow Unit/Pressure Unit) Menu ∆P = Differential Pressure measured by the FloXact probe ρ © HK Instruments 2012-2014 -7- = Density of the gas (air) in (kg/m3) or (lb/ft3). - At 20°C, 1013.25 mbar, and 50% R.H., air has a density of 1.2041 kg/m3. - At 70°F, 14.6956 psi, and 50% R.H., air has a density of 0.074887 lb/ft3. - The correction for different densities is determined with the following formulas: Metric ρ Correction = √ 1.2041 ρ USA Correction = √ 0.074887 Installation instructions 1.0 ZERO THE DEVICE WARRANTY POLICY To zero the device two options are available: 1) Manual Push-button Auto Zero 2) zero point calibration function HK Instruments, Inc. (HK) (a) WARRANTY COVERAGE: HK warrants to the original end user of the Products that the Products will, at the date of initial purchase, meet the applicable specification for such Products (as described by HK in its product literature) and, under normal use and service, will be free from any defects in materials or manufacture for (a) one (1) year from date of sale to end user for electromechanical Products and (b) five (5) years from date of manufacture for electronic Products. Does my transducer have an function? See the product label. If it shows -eZ in the model number, then you have the function. 1) Manual Push-button Auto Zero NOTE: Supply voltage must be connected at least one hour prior to zero point adjustment. (b) NO WARRANTY OF PRODUCT SUITABILITY: Neither HK nor the manufacturer of the Products to be sold hereunder (“Manufacturer”) makes any warranty that Products are suitable for a particular purpose, application or design. Many states and localities have differing codes or regulations governing the installation and/or use of HK products. HK does not guarantee compliance with such codes or regulations; the end user is solely responsible for safe and correct installation and use of the Products and for compliance with such codes and regulations. a) Disconnect both pressure tubes from the pressure ports labeled + and –. b) Push down the zero button until the LED light (red) turns on and the display reads “zeroing”. (see Schematic) c) The zeroing of the device will proceed automatically. Zeroing is complete when the LED turns off, and the display reads 0. d) Reinstall the pressure tubes, ensuring the High pressure tube is connected to the port labeled +, and the Low pressure tube is connected to the port labeled −. (c) EXCLUSION OF IMPLIED WARRANTIES: THE WARRANTY HEREIN IS THE ONLY WARRANTY APPLICABLE TO THE PRODUCTS AND EXCLUDES ALL OTHER WARRANTIES, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, AND ANY IMPLIED WARRANTY ARISING FROM COURSE OF DEALING OR USAGE OF TRADE. NOTE: The zero point should be calibrated via manual auto zero, one hour after installation and at least every 12 months during normal operations. 2) function If the device includes the optional is required. (d) REMEDIES FOR NON-CONFORMITY OR BREACH OF WARRANTY: If the Product purchased does not conform to the applicable warranty, HK will provide, at its option, one of the following remedies: (1) repair of the non-conforming Product, (2) replacement with a conforming Product, or (3) refund of the original purchase price. THESE REMEDIES SHALL BE THE EXCLUSIVE AND SOLE REMEDY for any breach of warranty. HK and Manufacturer have no other responsibility or liability for breach of warranty or otherwise. circuit, no action (-eZ) is a True Automatic Zeroing circuit, in the form of a peripheral connected directly to the PCB board. The peripheral electronically adjusts the transmitter’s zero point every 10 minutes. During the 4 second adjustment period, the output and display values are frozen to the last measured value, thus eliminating any conflict with the BAS/controller. After the electronic adjustment the device returns to its normal measuring mode. (e) LIMITATION OF LIABILITY: NEITHER HK NOR MANUFACTURER WILL BE LIABLE FOR ANY INCIDENTAL, SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES UNDER ANY CIRCUMSTANCE, INCLUDING WITHOUT LIMITATION ANY DEFECT IN THE PRODUCT PURCHASED. (f) FURTHER LIMITATIONS: The warranty herein does not cover damage caused by lightning, flood or other natural phenomenon; normal wear and tear; accident, improper or careless handling, abnormal use, overloading, improper storage or abuse; incorrect installation, care or reconstruction; or alteration, calibration, reconfiguration, maintenance or installation work done by unqualified personnel. Should Manufacturer alter the structure of any Product in the future, HK and Manufacturer shall not be obligated to make comparable changes to Products already purchased. HK will give a new warranty for Products being replaced or repaired within the warranty period, however only to the expiration of the original Product’s warranty period. The warranty includes the repair of a defective part or device, or if needed, a new part or device, but no other costs except as otherwise stated in the HK Distributor Terms and Conditions. Transmitters equipped with the peripheral are virtually maintenance free eliminating all output signal drift due to thermal, electronic, or mechanical effects. In addition the peripheral eliminates the need for technicians to remove high and low pressure tubing from the device, when performing initial or periodic zero point calibration. © HK Instruments 2012-2014 FIGURE 3 -8- Installation instructions 1.0
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