EU-Canada coordinated call - 2015 Project ideas presented to CARIC Dated October 15, 2014 Project-ideas _V10152014 Project Ideas EU-Canada coordinated call - 2015 Reminder of the call topics : Topic 1 : Reducing environmental impact through advanced design of novel aircraft configurations Topic 2 : Reducing noise through novel materials design and application on engines and/or airframes Topic 3 : Resource-efficient highperformance advanced-materials product development and manufacturing Topic 4: Reducing energy consumption through more electrical aircraft and systems integration. Please note that the project ideas presented to CARIC are displayed to you in this document “as is” - without any filter regarding call eligibility criteria. It is strongly recommended to carefully read the call rules before getting involved in any project setup. Project-ideas _V10152014 Project ideas list ► NALC Development and Characterization of Novel Acoustic Liners Concepts [click to see this idea] ► Electromagnetic Simulation and modeling tools for composite aircraft [click to see this idea] ► GAP Green Aircraft Project: Advanced Technologies and Configurations for Reduced Emissions and Noise [click to see this idea] ► Additive Manufacturing Optimization and Simulation Platform [click to see this idea] ► EM performance (this title has been created by CARIC, proposal leader could change it on demand) [click to see this idea] ► Post process development after SLM for aero engine components [click to see this idea] ► Hybrid components by MIM technology [click to see this idea] ► Predictive tools development based on multiscale computational simulation [click to see this idea] ► SpaceWireless – WSN for Harsh Environment [click to see this idea] Project-ideas _V10152014 Project-ideas _V10152014 NALC Development and Characterization of Novel Acoustic Liners Concepts ► The project will address 3 directions with strong innovation potential to support the emergence of a 3rd generation of acoustic liner concepts (Active/Adaptive Concepts, Advanced Passive Concepts, Nano Materials). Project-ideas _V10152014 NALC Development and Characterization of Novel Acoustic Liners Concepts Objectives ► To facilitate the final TRL3 assessment of the studied concepts across the board, a common approach and methodology will be implemented involving: 1. Concept Formulation, 2. Consolidation through identification of key design parameters, 3. Down selection of promising concepts followed by the manufacturing and testing of flat samples of identical size. Project-ideas _V10152014 NALC Development and Characterization of Novel Acoustic Liners Concepts ► SMEs: to integrate novel concepts elements into small size demonstrators aimed at TRL 3 validation experiments ► Aircraft manufacturer or operator (enduser) Project-ideas _V10152014 Main contact person Annie Ross [email protected] (514) 340-4711 x4591 Professor École Polytechnique de Montréal http://www.polymtl.ca/ Audrey Falcucci CRIAQ-CARIC Project Manager [email protected] 514 313-7561 x237 Project-ideas _V10152014 Project-ideas _V10152014 Electromagnetic Simulation and modeling tools for composite aircraft ENV-714 Despite technological challenges to be overcome (among which electromagnetic protection), composites remain the future of the aviation industry. ► Electromagnetic threat sources: More and more powerful with large frequency spectrum ► Electronic and electrical Systems more complex and more sensitive to electromagnetic energy (HIRF, .Lightning, LIRF,ESD) ► Tests in laboratory too restrictive and expensive Thus the need for simulation based on physics with adequate tools to support aircraft design and certification Project-ideas _V10152014 Electromagnetic Simulation and modeling tools for composite aircraft Objectives ► Simulation of antenna pattern and performance on composite aircraft ► Simulation of Electromagnetic behavior for wirings and interconnected systems in HIRF and Lightning environments for composite Aircraft ► Simulation of lightning direct effects Project-ideas _V10152014 Electromagnetic Simulation and modeling tools for composite aircraft Partners with competences on antennas tests and design Analytical tools based on electromagnetic physics Project-ideas _V10152014 ► Partner with competences in aircraft wiring, harnesses design and connector design. Main contact person Dr. Fidele MOUPFOUMA [email protected] Tel: +1 514 855 5001 ext 64440 Chief Aircraft Electromagnetic Hazards Protection Engineer & EMC DAD Bombardier Aerospace Clothilde Petitjean [email protected] Tel : +1 514 313-7561, poste 243 Project Manager CRIAQ Project-ideas _V10152014 Project-ideas _V10152014 Project ideas presentation Topic 1. Reducing environmental impact through advanced design of novel aircraft configurations Project-ideas _V10152014 GAP Green Aircraft Project: Advanced Technologies and Configurations for Reduced Emissions and Noise ► The project will focus on advanced multiobjective design and optimization of two unconventional aircraft concepts, the trussbraced wing and the closed wing, including advanced technologies such as active laminar flow control, tailored composites, and low-noise high-lift devices Project-ideas _V10152014 GAP Green Aircraft Project: Advanced Technologies and Configurations for Reduced Emissions and Noise Objectives ► To develop truss-braced wing and closed-wing aircraft configurations that include advanced technologies such as laminar flow control, tailored composites, multifunctional structures, low-noise high-lift devices, and low-noise/low-NOX propulsion technologies using advanced MDO methodologies incorporating physicsbased models for the advanced technologies ► To assess the potential of such configurations to reduce noise and emissions through detailed comparisons with a conventional tube-and wing configuration optimized with the same MDO methodology and incorporating the same advanced technologies Project-ideas _V10152014 GAP Green Aircraft Project: Advanced Technologies and Configurations for Reduced Emissions and Noise ► SMEs interested in the advanced technologies listed on the previous slide None Project-ideas _V10152014 Main contact person David Zingg [email protected] (416) 667-7709 Professor University of Toronto Institute for Aerospace Studies http://www.utias.utoronto.ca/ Project-ideas _V10152014 Project-ideas _V10152014 Additive Manufacturing Optimization and Simulation Platform Project short Description ► To develop an integrated platform for the design optimization, stress and fatigue behavior modeling, process simulation, and inspection result fedback of powder deposition and binderjetting additive manufacturing processes. ► To benchmark the process of repairing aerospace component via direct powder deposition additive manufacturing process. Project-ideas _V10152014 Additive Manufacturing Optimization and Simulation Platform Objectives ► Design optimization through marco-topology optimization for large components to achieve functionality integration and reduction of assembly; ► Develop stress and fatigue behavior model and compare with real experiment data; ► Investigate suitable in-process layer-by-layer measurement sensor for monitoring solidification cracking and delamination; ► Correlating the stress and fatigue experiment results and inprocess inspection result with existing AM process planning system to optimize and simulate powder deposition and binderjetting AM processes. ► Develop a simulation system to process plan the repairing strategy of aerospace components. Project-ideas _V10152014 Additive Manufacturing Optimization and Simulation Platform Partners sought Academic partners Industrial partners Optical sensor for thermal distortion measurement Stress and fatigue behavior analysis and modeling of metallic material in powder form Project-ideas _V10152014 Additive Manufacturing Optimization and Simulation Platform Partners interested Academic partners ► ► ► ► ► Industrial partners McGill University (Canada) École Central de Nantes (France) ONÉRA (France) IRT Jules Verne (France) University of Sheffield (United Kingdom) Beam Machines (France) GKN Aerospace (Sweden) Sogeclair Aerospace Canada– TBC (Canada) PWC – TBC (Canada) MDA – TBC (Canada) Project-ideas _V10152014 Main contact person Fiona Zhao, Ph.D. Assistant Professor Department of Mechanical Engineering Macdonald Engineering Building, Room 355 McGill University Phone: +1 (514) 398-2523 Fax: +1 (514) 398-4476 Sofiane Benyouci, Ing. Jr Project Manager CRIAQ-CARIC T : +1 514 313-7561, poste 224 | C : +1 514 991-7634 [email protected] | www.criaq.aero Project-ideas _V10152014 Project-ideas _V10152014 EM performance (this title has been created by CARIC, proposal leader could change it on demand) THEME/SCOPE 1-4 TRL 3-4 DURATION 1-3 years Increasing percentage ►ofincomposite Needmaterials to analys advanced aircrafts electricals Increasingly powerful +electromagnetic M activity im sources Need to analyze EM impact on → tactivity on aircraft aircraft electric Need to develop physics-based EM High cost of laboratory simulation for aircraft design and and limited test ► testsHigh cost of laborat→ Nasdasdeed for physics-based certification (Project Objective) matrix ► High fidelity simulation of: ► Antenna pattern and performance on composite aircraft EM behavior of wirings and interconnected systems in harsh environment (HIRF, Lightning, LIRF, ESD) Lightning direct effects Impact/Benefits: Improved design of aircrafts Reduced vulnerability of aircraft to EM events Potentially reduced fuel consumption, operating costs, and environmental impact due to design optimization EM EM performance (this title has been created by CARIC, proposal leader could change it on demand) THEME/SCOPE 1-4 Potential consortium structure and expertise: TRL 3-4 DURATION 1-3 years QualityPark AviationCenter (Germany): Aircraft wiring, harnesses and connector design, System Safety LATelec (France): Aircraft electrical harness and system design, manufacturing and installation Brandenburgische Technische Universität (Germany): Numerical simulations Wroclaw University of Technology (Poland): Antenna design and testing QDAC (CAN): Measurements and data acquisition University of Waterloo (Canada): Antennas & RF reconfigurable devices design & testing QualityPark AviationCenter GmbH Oliver Zysk [email protected] Tel.: +49 40 9999 872 0 Fax: +49 40 9999 872 29 AIR Days Lisbon - EU-Canada Coordinated Call – Project Pitching October 7, 2014 Project-ideas _V10152014 POST PROCESS DEVELOPMENT AFTER SLM FOR AERO ENGINE COMPONENTS NEED & RESEARCH OBJECTIVES • THEME/SCOPE TOPIC 3 TRL 4-6 DURATION 3 Years Development of surface and thermal treatment technologies to enhance surface quality and improve mechanical properties of aero engine components after selective laser melting i.e DMLS EXPECTED OUTCOMES • Effective and feasible means of manufacturing aero-engine components by achieving the superior surface quality and mechanical properties IMPACTS &BENEFITS • Material saving and more environmentally friendly process via increasing fly-to-buy ratio POST PROCESS DEVELOPMENT AFTER SLM FOR AERO ENGINE COMPONENTS EXPERTISE SOUGHT THEME/SCOPE TOPIC 3 TRL 4-6 DURATION • Process development expertise in o Surface improvement o Heat Treatment o HIP of aero-engine components 3 Years POTENTIAL PARTNERS • • • • Aviation OEM’s / SME’s Aero engine part manufacturers Universities Institutes QualityPark AviationCenter GmbH FARUK DEMİR [email protected] +90 222 211 2257 AIR Days Lisbon - EU-Canada Coordinated Call – Project Pitching October 7, 2014 Project-ideas _V10152014 Hybrid components by MIM technology o THEME/SCOPE TOPIC 3 TRL 4 DURATION o 2 years o o The aim of this project is to develop bicomponent assemblies of significant size when high dimensional accuracy or impossibility to use other joining technologies is a challenge. Different components for the automotive sector have been developed using cast in place in standard casting processes. Transfer of this methodology and adaptation to Metal Injection Moulding (MIM) and aeronautic sector is the basic task of this project. Higher performance of hybrid components together with significant possibilities weight reduction is the main considered impact. AIR Days Lisbon - EU-Canada Coordinated Call – Project Pitching October 7, 2014 Hybrid components by MIM technology IK4-Azterlan is highly expertised in metallic materials and productive processes. o Develop of multimaterial technology to maximize material performance and hence materials efficiency: o THEME/SCOPE TOPIC 3 TRL 4 DURATION 2 years • • Hybrid Components with intricate geometry (Aluminium Casting reinforced with Steel insert) Cast-in place joining technique which includes preconditioning of insert surfaces. MIM-TECH ALFA offers the most cutting edge and innovative manufacturing technlogies using the Metal Injection Moulding (MIM) process,or metal or ceramic powder injection moulding. Partners in aeronautic industry AIR Days Lisbon - EU-Canada Coordinated Call – Project Pitching October 7, 2014 Ik4 Azterlan [email protected] +34 946 215 470 AIR Days Lisbon - EU-Canada Coordinated Call – Project Pitching October 7, 2014 SpaceWireless – WSN for Harsh Environment THEME/SCOPE TRL TRL4-5 DURATION 2 Description of Needs & Research objectives: Beanair worked on a Time-Synhcronized WSN dedicated to Spacecraft market. The current TRL is 4, and we will reach a TRL6 on next year. Next step:Integration of new sensor technology (IMU, Gyroscope, Acoustic sensor....), Low Power RF & energy harvesting Components Expected outcomes: New markets are targeted:Flight test measurement, Civil engineering Benefits: Annual production:30000 device If partnership with Canadian SME: we can agree on market sharing + building a production unit in Canada AIR Days Lisbon - EU-Canada Coordinated Call – Project Pitching October 7, 2014 AIR Days Lisbon - EU-Canada Project-ideas Coordinated _V10152014 Call – Project Pitching October 7, 2014 Predictive tools developement based on multiscale computational simulation THEME/SCOPE 3 TRL DURATION 3 Years Understand the failure mechanisms due to fatigue, creep, oxidation and environmental and vacuum conditions using fracture-based methodologies which can then be applied in predicting structural component failure. Development of NDT and NDA techniques to identify damage and cracks in components and integrating the results into structural integrity models to predict the premature failures in structures. Numerical models will capture damage not seen during general visual inspection and will facilitate inspection and maintenance of critical systems for continued operational safety. Deliver a self-sensing method for both metallic, plastic and composite structures as well as the analysis of severity of damage through progressive failure analysis, supporting the airline judgment and operational decision. Minimize the substantial experimental test matrix that is now associated with impact on structures. Converting inspections to need-based rather than calendar based with specificity of inspection sites. Minimized inspections result in cost and time savings for the operator. In space applications, such as satellites or deep space probes, the proposed system will give engineers early warning of potential problem areas allowing early remedial action prior to structural failure. AIR Days Lisbon - EU-Canada Coordinated Call – Project Pitching October 7, 2014 Predictive tools developement based on multiscale computational simulation Expertise sought THEME/SCOPE TRL 3 Manufacturing expertise in metal, plastic and composite components; Experience with computational simulation benefits outcomes; DURATION 3 Years Type of partners Industrial End-Users Commercial Airliners Aerospace O.E.M. AIR Days Lisbon - EU-Canada Coordinated Call – Project Pitching October 7, 2014 and GLEXYZ Tiago Fernandes [email protected] 00 351 911 870 244 AIR Days Lisbon - EU-Canada Coordinated Call – Project Pitching October 7, 2014 Project-ideas _V10152014 SpaceWireless – WSN for Harsh Environment THEME/SCOPE TRL TRL4-5 DURATION 2 years Expertise sought - Sensing technology (MEMS technology,Low Power sensor...) - RF Design (RF Front-End, UWB IC....) - Energy Harvesting design - „Big Data“ management Potential Partners: - Labs & academics - SME AIR Days Lisbon - EU-Canada Coordinated Call – Project Pitching October 7, 2014 Entreprise / Company Beanair/Damon PARSY(CEO) Email: [email protected] Phone:+33624304955 AIR Days Lisbon - EU-Canada Coordinated Call – Project Pitching October 7, 2014 Contact Alain Aubertin, NCP Aerospace Canada [email protected] Project-ideas _V10152014
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