10. Helsinki – Vaillant – Industry View

Helsinki, 2014-05-20
Technical aspects of ErP for boilers
and water heaters,
main risks for noncompliance
Ecopliant Workshop for MSAs
Karl-Heinz Backhaus
Agenda
1
Vaillant Group
2
2
General
remarks
Verification
of ErP conformity
3
Verification
of ErP conformity
Lalelling
4
Energy
Labelling
recommendations
5
recommendations
2
OUR OFFERS TO OUR CUSTOMERS
Heating
Hot water
Cooling / Ventilation
Service
The Vaillant Group
– funded in 1874
– 100 % family owned
– Approx. 12.400 employees
– turmover: 2,38 billion EUR (2013)
– Head quarter in Remscheid / Germany
– Worldwide 12 sites for production as well as for R&D
– Sales of more than 1,5 million hydronic heat generators p.a.
OUR CUSTOMERS AND PARTNERS
More than 30
million
customers
in more than
60 countries
More than 340.000
installer partners
More than 21.000
wholesalers
Eight strong brands for all customers
Premium segment
Performance segment
Complete product range: LOT 1, 2, 6, 10, 11, 15, 20
AirCon /
ventilation
mCHP
Pellet boilers
Water heaters
gas , electric, Solar
Hot water cylinders
buffer tanks
Solar components
E-Heat Pumps
floor standing boilers
Gas / Oil
System components
Gas Wall hang
boilers
Gas Heat Pumps
Agenda
1
Vaillant Group
2
General remarks
3
Verification of ErP conformity
4
Energy Labelling
5
recommendations
8
General remarks on LOT 1 + 2
• LOT 1 and LOT 15: label will not be on the market at the same time
disadvantage for Biomass boilers
• LOT 1 and LOT 11: time schedule not sychronised
especially for integrated circulators
• Commission Communication very late – only little of time for preparation
• Commission Communication differs from existing standards
• many open questions regarding the correct use, since the energy label
is quite new for the heating sector
9
Agenda
1
Vaillant Group
2
General remarks
3
Verification of ErP conformity
4
Energy Labelling
5
recommendations
10
Verification ErP conformity
Test and calculation methods
verification of ErP conformity
test methods, defined in the LOT 1+2 regulations
Commission
Communication
not yet published in
OJ
harmonised
EN standards
(Annex III,+ VII)
to be published in
OJ
Other reliable,
accurate and
reproducible
methods (§5)
e.g. draft
EN standards
• what is the legal status of the Commission Communication?
• which other standards than harmonised standards can be used?
• which methods are legally binding?
Commission Communication vs. draft standards
Examples of differences
mCHP:
Higher efficiency with prEN 50465 method (A++ vs A+)
NOx method for Oil boilers
nitrogen Oil content: Commsion Communication refers to former standard
(EN 267)
Hybrid appliances
No method described in the Commission Communication
WH efficiency of Combi boilers
Commission Communication not in line with prEN 13203-2
• what is the legal status of the Commission Communication?
• which other standards than harmonised standards can be used?
• clarification in the Implementing Guidelines appreciated
• Medium-term: scope extension of the Boiler Efficiency Directive:
3rd party verification
12
Verification ErP conformity
harmonised standards (not complete)
Standard
LOT 1
EN 14825
EN 14511
EN 12102
EN 16147
EN 50465
EN 15502-1
EN 13203-2
EN 13203-4
product group
availability
publication in OJ
Heat Pump Efficiency
Heat Pump Test method
Heat Pump noise emissions
DHW Heat pumps
CHP efficiency
gas boiler, gas combi boiler
combi boiler WH efficiency
Combi HP WH efficiency
Q4 2014
Q1 2015
still open
still open
Q3 2014
Q1 2014
Q2 2013
Q3 2013
Q3 2015
Q3 2015
Q3 2015
Q3 2015
LOT 2
EN 26
EN 89
EN 12897
EN 50193-2-1
EN 50440
EN 12976
Gas-Water-Heaters
Gas-Storage-Water-Heaters
indirect storage water heaters
el. Instant. Water Heater
el. Storage Water Heaters
Thermal Solar Systems
Q1 2015
Q1 2015
Q2 2016
Q4 2014
Q4 2014
Q2 2015
2015
2015
Since most of the standards will be harmonised after Sep 2015, the assessment
has to be carried out on the base of draft standards
13
Verification ErP conformity
Use of B1 boilers – open flue
Non condensing gas boilers
with the exception of B1* boilers
26.09.2015
* Exception rule: for open flue boilers (type B1) connected to a shared chimney in existing multi
family houses ≤ 10 kW system boiler, ≤ 30 kW combi boiler
how can be ensured, that B1 boilers will not be installed in other installarion than
„shared chimneys in existing multi family houses?
How to understand the limit for compliance of 8% tolerance?
Detailed information and training to installers and local authorities is needed to
ensure the correct use of B1 boilers
14
Agenda
1
Vaillant Group
2
General remarks
3
Verification of ErP conformity
4
Energy Labelling
5
recommendations
15
Energy Labelling LOT 1+2
LOT 1: Hydronic heat generators
boilers
Gas, oil, Electric
CHP
Gas, Oil
Heat Pumps
Gas, Electric
LT Heat Pumps
Gas, Electric
LOT 2: water heaters
Water heaters
Gas, Oil, Electric
SolarWater heaters
DHW Heat Pumps
DHW cylinders
buffer tanks
Combi boiler
Gas,Oil
Combi- HP
Gas, Electric
Energy Labels
Missing Energy Labels for existing products
•
mCHP Combi boilers
•
low temperature Combi Heat pumps
•
Hybrid appliances, other than boiler + integrated Heat Pump
•
Package Label for condensing boiler + solar collector + DHW cylinder
Which energy label shall be used for these kind of heat generators?
clarification in the Implementing Guideline would be helpful to avoid misuse
17
Energy Labelling
Open questions
1st tier
Sep 2015
2nd tier
Sep 2019
• Pre-labelling on ISH (March 2015)?
A++ - G
A+++ - D
• use of the 2nd tier (A+++) before 2019 allowed?
• Obligation to use the label on B2B fairs?
• Obligation to declare the efficiency class in energy related
information - what is the definition of energy related?
• obligation also to comunicate the label in B2B price lists?
• where to find precise information about the climatic zones
(Heat Pump, Solar)?
• etc.
The Implementing Guideline should clarify open the questions to avoid misuse
and mistakes
Package Label Label – LOT 1
Components of packages
Products with Energy Label
Cascade boiler
control
CHP
Gas boiler
Combi boiler
Compact boiler
Square Heat Pump
Electric / Gas
Additional (Hybrid)
Heat Pump
buffer tank
Oil boiler
Additional boiler
Gas / Oil / Electric
Solar collector
Pakage Label
high number of possible package combinations – each package has to be
calculated individually – market survaillance seems to be a challenge
Agenda
1
Vaillant Group
2
General remarks
3
Verification of ErP conformity
4
Energy Labelling
5
recommendations
20
Recommendations for the market surveillance
• Strengthen the legal status of the Commission Communication
as base for test and calulation
• scope extension of the BED (3rd party verification) would simplify the
market surveillance (medium term)
• after final methods are defined, manufacturers could support the authorities with
product related reference lists
• clarification of practical questions of labelling in the Implementing Guideline
(FAQ list of EHI available)
• collaboration with national installer associations and local authorities, especially
with regard to the implementation of the package label and the correct use of B1 boilers
21
Thank you for your attention!