UNCONTROLLED COPY

PY
Etihad Airways
New Airport Road
P.O. Box 35566, Abu Dhabi,
United Arab Emirates
LL
ED
C
O
Tel: +9712 511 2000
Fax: +9712 511 2699
N
TR
O
ETOPS Maintenance Manual
U
N
C
O
Document Reference: QA0002E
Revision 12
02 Jul 14
Printed on:
Thursday, July 03, 2014
PY
GCAA APPROVAL/ACCEPTANCE CONTROL PAGE
Etihad Airways
Manual Title
Extended-range Twin-engine Operational Performance Standards
Revision Number
12
Document Number
FO-AW-ETOPS-3
Other Ref.
ETOPS EMM
Effective Date
7/3/2014
TR
O
LL
ED
C
O
Organization
Hamzah, Saidulkhadri Bin
Approved By
U
N
C
O
N
Note:
1. A copy of this approval/acceptance page should be inserted within the manual held by the organisation.
2. This is an electronic approval/acceptance and does not require signature or stamp.
3. The master copy of this manual is retained with the GCAA in an electronic format.
UAE GCAA
Page 1 of 1
LL
ED
O
TR
N
O
C
N
U
PY
O
C
Chapter: LEP
Page:
1
Rev:
12
Date: 02 Jul 14
ETOPS MAINTENANCE MANUAL
Revision Bulletin
Section
Revision
RB
12
Page
1
Date
02 Jul 14
List of Effective Pages
Section
Revision
LEP
12
Page
1
Date
02 Jul 14
Record of Amendments
Section
Revision
ROA
12
Page
1
Date
02 Jul 14
Table of Contents
Section
Revision
TOC
11
TOC
11
Page
1
2
Date
30 Mar 14
30 Mar 14
Chapter
Section
0
1
1
2
3
3
3
4
4
5
5
6
7
7
8
8
9
9
10
10
10
11
11
12
12
12
12
12
12
Page
1
1
2
1
1
2
3
1
2
1
2
1
1
2
1
2
1
2
1
2
3
1
2
1
2
3
4
5
6
Date
30 Mar 14
30 Mar 14
30 Mar 14
02 Jul 14
30 Mar 14
30 Mar 14
30 Mar 14
02 Jul 14
02 Jul 14
30 Mar 14
30 Mar 14
30 Mar 14
30 Mar 14
30 Mar 14
30 Mar 14
30 Mar 14
30 Mar 14
30 Mar 14
30 Mar 14
30 Mar 14
30 Mar 14
30 Mar 14
30 Mar 14
20 Oct 13
20 Oct 13
20 Oct 13
20 Oct 13
20 Oct 13
20 Oct 13
U
N
TR
N
C
O
Revision
11
11
11
12
11
11
11
12
12
11
11
11
11
11
11
11
11
11
11
11
11
11
11
10
10
10
10
10
10
O
Date
02 Jul 14
03 Jul 14
C
Page
1
1
O
Revision
12
12
LL
ED
Cover Page
Section
Cover Page
GCAA Approval
PY
List of Effective Pages
ETIHAD AIRWAYS – UNITED ARAB EMIRATES
Chapter: ROA
Page:
1
Rev:
12
Date: 02 Jul 14
ETOPS MAINTENANCE MANUAL
Record of Amendment
Enter in the form below the revision number and revision date.
9
TR09-1
TR09-2
10
11
9
TR09-1
TR09-2
10
11
12
11 May11
26 Jul 12
20 Nov 11
20 Oct 13
30 Mar 14
11 May11
26 Jul 12
20 Nov 11
20 Oct 13
30 Mar 14
02 Jul 14
Rev. No.
Revision Date
PY
Revision Date
U
N
C
O
N
TR
O
LL
ED
C
O
Rev. No.
ETIHAD AIRWAYS – UNITED ARAB EMIRATES
Chapter: TOC
Page:
1
Rev:
11
Date: 30 Mar 14
ETOPS MAINTENANCE MANUAL
Table of Contents
1
General
0.1
Abbreviations
Introduction
1.1
1.2
1.3
1.4
1.5
Purpose
Regulatory Compliance
Amendment Process
EMM Implementation
References
PY
0
Subject
O
RB
LEP
ROA
TOC
Section
Cover Page
GCAA Approval
Revision Bulletin
List of Effective Pages
Record of Amendment
Table of Contents
C
Chapter
ETOPS Approved Airplanes
2.1
ETIHAD ETOPS Fleet
2.2
GCAA ETOPS Approval
2.3
References
3
ETOPS Configuration Control
3.1
Introduction
3.2
ETOPS CMP
3.3
Incorporation of ETOPS Service Bulletins
3.4
Schedule of SB Incorporation
3.5
Incorporation of ETOPS Airworthiness Directives
3.6
ETOPS Parts Control Program
3.7
References
4
ETOPS Maintenance Program
4.1
Minimum Equipment List (MEL)
4.2
ETOPS Significant Systems
4.3
ETOPS Task Identification
4.4
Identical Maintenance On Similar Systems
4.5
Identical Maintenance Precautions
4.6
Interchangeability of Components
4.7
References
U
N
C
O
N
TR
O
LL
ED
2
5
Verification Program After Maintenance
5.1
Introduction
5.2
Verification of Maintenance Requirements
5.3
ETOPS Verification Flight Definition
5.4
Determination of the Need for In-flight Verification
5.5
ETOPS Verification Flight Procedure
5.6
References
ETIHAD AIRWAYS – UNITED ARAB EMIRATES
Chapter: TOC
Page:
2
Rev:
11
Date: 30 Mar 14
ETOPS MAINTENANCE MANUAL
Table of Contents
Chapter
Section
Subject
ETOPS Flight Release
6.1
ETOPS Maintenance Check
6.2
ETOPS Flight Diversions
6.3
References
7
Oil Consumption Monitoring Program
7.1
Overview
7.2
Non-ETOPS Flight Oil Consumption, Servicing
7.3
ETOPS Flight Oil Consumption, Servicing
7.4
References
8
Engine Condition Monitoring Program
8.1
Introduction
8.2
ECM Program Data Collection
8.3
ECM Program Report
8.4
ECM Program Corrective Actions
8.5
References
9
ETOPS Reliability Program
9.1
Introduction
9.2
ETOPS Significant Events
9.3
ETOPS Events Log
9.4
Analysis and Corrective Action
9.5
Monthly Reliability Report
9.6
References
10
Propulsion Monitoring Program
10.1
In-Flight Shut Down (IFSD)
10.2
IFSD Rate Evaluation
10.3
Propulsion System Reporting
10.4
APU Cold Soak Start Program
10.5
References
11
ETOPS Maintenance Training Program
11.1
Introduction
11.2
ETOPS Awareness Training
11.3
ETOPS Qualified Engineer
11.4
ETOPS Re-current Training
11.5
ETOPS Training Responsibilities
11.6
ETOPS Qualified Personnel - Task Requirements
11.7
References
U
N
C
O
N
TR
O
LL
ED
C
O
PY
6
12
ETOPS Significant Systems
12.1
A330 ETOPS Significant Systems
12.2
B777 ETOPS Significant Systems
12.3
A319 / A320 / A321 ETOPS Significant Systems
ETIHAD AIRWAYS – UNITED ARAB EMIRATES
Chapter:
0
Page:
1
Rev:
11
Date: 30 Mar 14
ETOPS MAINTENANCE MANUAL
General
0.1 Abbreviations
Abbreviation
Definition
Airworthiness Directive
ADAT
Abu Dhabi Aircraft Technologies
AFM
Airplane Flight Manual
AMS
Approved Maintenance Schedule
ATL
Aircraft Technical Log
CAAP
Civil Aviation Advisory Publications
CAMO
Continuing Airworthiness Management Organization
CMP
Configuration, Maintenance & Procedures document
DDL
Deferred Defect List
EASA
European Aviation Safety Agency
EDP
Engine Driven Pump
EMM
ETOPS Maintenance Manual
ETOPS
Extended-range Two-engine Operations
GCAA
General Civil Aviation Authority (UAE)
HQA
Head of Quality Assurance
HoFE
Head of Fleet Engineering
O
C
LL
ED
O
TR
IDG
Integrated Drive Generator
MCC
N
Maintenance Control Centre
MEL
O
Minimum Equipment List
MOE
Master Minimum Equipment List
Maintenance Organisation Exposition
Network Operations Centre
Service Bulletin
U
N
NOC
C
MMEL
SB
PY
AD
SL
Service Letter
SMBM
Senior Manager Base Maintenance
SMES
Senior Manager Engineering Services
SMTT
Senior Manager Technical Training
SVPT
Senior Vice President Technical
ETIHAD AIRWAYS – UNITED ARAB EMIRATES
Chapter:
1
Page:
1
Rev:
11
Date: 30 Mar 14
ETOPS MAINTENANCE MANUAL
Introduction
1.1 Purpose
The purpose of this ETOPS Maintenance Manual (EMM) is to identify the supplementary
maintenance requirements and organizational responsibilities for Extended-range Two-engine
Operations (ETOPS) at Etihad Airways. It defines the general maintenance practices and
procedures for ETOPS and it explains the ETOPS maintenance requirements in detail with
references to other relevant documents.
1.2 Regulatory Compliance
O
PY
This EMM complies with the General Civil Aviation Authority (GCAA) issued CAAP 21, which is
based on EASA AMC 20-6, and it applies to all ETOPS certified and operationally approved
airplanes at Etihad Airways (as referred to within the Etihad Operations Specifications). The Head of
Quality Assurance (HQA) is responsible for obtaining approval of this manual from the GCAA.
C
1.3 Amendment Process
The ETOPS Maintenance Manual (EMM) shall be amended, approved and distributed as follows:
LL
ED
Any suggestion for change to this document should be forwarded to Senior Manager Engineering
Services (SMES) in writing. SMES shall review the request and revise the EMM as required.
1) The EMM shall be distributed in electronic format therefore a major revision to any part of
the EMM shall result in a re-issue of the complete EMM to all holders.
TR
O
2) All changes to the EMM shall be summarised on the Endorsement page and a vertical line to
the left of any revised paragraph (i.e. revision bars) shall indicate specific changes.
3) All re-issues to the EMM must be approved as per the following:
Endorsed by the Head of Quality Assurance (HQA);
ii)
Endorsed by the Head of Fleet Engineering;
iii)
Approved by the GCAA.
C
O
N
i)
N
4) For urgent changes to the EMM in between major revision, temporary revisions may be
provided to all EMM holders on yellow page when approved as per paragraph 3) above.
U
5) The distribution of the approved EMM and any associated temporary revisions shall be
controlled by the HQA. The approved EMM shall be provided to ADAT DPC by the HQA
through the Process Officer, to be placed on the CD server. The EMM shall be distributed to:
i)
GCAA Airworthiness (Q-Pulse);
ii)
Etihad Technical personnel (via the Etihad intranet);
iii)
Etihad Flight Operations personnel (via the Etihad intranet);
iv)
Contracted Line Maintenance Organisations (via CD or online access);
v)
Relevant ADAT Departments, (via the ADAT Server):
ETIHAD AIRWAYS – UNITED ARAB EMIRATES
Chapter:
1
Page:
2
Rev:
11
Date: 30 Mar 14
ETOPS MAINTENANCE MANUAL
Introduction
1.4 EMM Implementation
Subcontracted CAMO, used throughout this manual, refer to the approved organizations contracted
to perform engineering activities on behalf of Etihad as per Etihad CAME 0.2.3.
Etihad Airways Head of Fleet Engineering is responsible to ensure that the Engineering aspects
defined within this EMM are implemented and maintained. However, ultimate responsibility for the
implementation of the requirements identified in this EMM lies with the SVP Technical (SVPT), who
is the Post Holder Maintenance.
PY
The HQA shall assist the SVPT and the Head of Fleet Engineering in monitoring all ongoing ETOPS
activities performed by the contracted maintenance organisations.
O
1.5 References
CAAP 21
– ETOPS
•
CAME 0.2.3
– Aircraft Managed - Fleet Composition
•
CAME 1.2.15
– Compliance with ETOPS and LROPS CAAP 14 and CAAP 21
•
TPM 1.3
– Control of Technical Procedures
U
N
C
O
N
TR
O
LL
ED
C
•
ETIHAD AIRWAYS – UNITED ARAB EMIRATES
Chapter:
2
Page:
1
Rev:
12
Date: 02 Jul 14
ETOPS MAINTENANCE MANUAL
ETOPS Approved Airplanes
2.1 ETIHAD ETOPS Fleet
Etihad Airways airframe/engine combinations which are maintained in accordance with the Etihad
ETOPS program are listed in Table 2.1 below.
Engine
ETOPS Program Time
A319 / A320 / A321
V2500
120 Minutes
A330-200/300
RR T772
180 Minutes
A330-200F
RR T772
180 Minutes
A330-200
GE-CF6-80
120 minutes
B777-200LR
GE90-110B
180 Minutes
207 Minutes*
B777-300ER
GE90-115B
B777F
GE90-110B
O
PY
Airframe
LL
ED
C
180 Minutes
207 Minutes*
180 Minutes
207 Minutes*
Table 2.1 GCAA ETOPS Approval * - See Note below.
*Note: Operation of 207 minutes ETOPS routes is authorized by the requirements of 14
TR
O
CFR 121 Appendix P par. (h), as an extension of the 180 minute ETOPS authority, to be
used only on a flight-by-flight basis when an ETOPS Alternate airport is not available
within 180 minutes for reasons such as political or military concerns; volcanic activity;
temporary airport conditions; and airport weather below dispatch requirements or other
weather related events. Following conditions should prevail:
O
N
1) The nearest available ETOPS alternate airport within 207 minutes diversion time
must be specified in the dispatch or flight release.
C
2) In conducting such a flight the certificate holder must consider Air Traffic Service’s
preferred track.
U
N
3) The airplane-engine combination must be type-design-approved for ETOPS of at
least 180 minutes. The approved time for the airplane’s most limiting ETOPS system
and most limiting cargo-fire suppression time for those cargo and baggage
compartments required by regulation to have fire suppression systems must be at
least 222 minutes.
4) The certificate holder must track how many times 207 minutes authority is used.
Based on Item 3) above, refer to the latest B777 ETOPS CMP Status Report for
compliance of cargo suppression system for individual aircraft time limitation.
5) The 207 minutes approval is only for AUH-LAX-AUH route.
ETIHAD AIRWAYS – UNITED ARAB EMIRATES
Chapter:
2
Page:
2
Rev:
12
Date: 02 Jul 14
ETOPS MAINTENANCE MANUAL
ETOPS Approved Airplanes
2.2 GCAA ETOPS Approval
Individual ETOPS approved aircraft, along with the approved ETOPS time, shall be identified within
the Etihad Operation Specifications and Quality Notice number QN008. In addition, each GCAA
approved ETOPS airplane shall be marked with the word "ETOPS" in the vicinity of the ground
power receptacle to ensure positive identification to maintenance personnel.
PY
Note: The tail registrations of all Etihad Airways aircraft that are ETOPS approved, by the
GCAA-UAE, are listed as Quality Notice number QN008.
2.3 References
CAAP 21
– ETOPS

CAME 1.14
– ETOPS

TPM 3.23
– Extended Range Twin Engine Operations

QN008
– ETOPS Approved Airplanes Quality Notice

Operations Specification
U
N
C
O
N
TR
O
LL
ED
C
O

ETIHAD AIRWAYS – UNITED ARAB EMIRATES
Chapter:
3
Page:
1
Rev:
11
Date: 30 Mar 14
ETOPS MAINTENANCE MANUAL
ETOPS Configuration Control
3.1 Introduction
The fleet types listed in Table 2.1 (Chapter 2) comply with the ETOPS configuration standards
identified in the relevant Configuration, Maintenance and Procedures (CMP) document for that
airframe/engine combination. The policies and procedures listed below, governing modifications and
ETOPS parts control, assure that the airplanes will continue to comply with the applicable ETOPS
configuration requirements.
3.2 ETOPS CMP
C
O
PY
The CMP document determines the configuration of ETOPS airplanes and identifies ETOPS related
Service Bulletins (SBs) and Service Letters (SLs). It also provides required periodic inspections,
operational procedures and dispatch limitations. In addition, any Part that is NOT ETOPS approved,
or is temporarily approved until such SB is incorporated, is noted in the associated ETOPS Parts
List that is provided with the CMP.
LL
ED
Note: Each manufacturer provides the CMP & Parts List documents on their respective
website. Senior Manager Engineering Services is responsible to provide it to ADAT for
appropriate action, as and when CMP is revised.
O
Should there be a difference between the IPC and CMP, ADAT Engineering shall issue a Technical
Notice for the relevant airframe/engine combination in order to inform all personnel of the ETOPS
specific requirements.
N
TR
The subcontracted CAMO prepares the Etihad ETOPS CMP Status Report based on the CMP
provided by the manufacturer and sends to Etihad SMES. To ensure active control over the
process, Etihad Reliability & ETOPS Engineer verifies the correctness and currency of the CMP
Status reports as follows:
O
1) Verify that all applicable CMP items are included in the respective CMP Status reports
through checking against the CMP document from the manufacturer.
N
C
2) Compliance with Configuration standards is ensured by checking the aircraft
configuration and modification status in the aircraft delivery documents and SB status in
cMRO.
U
3) Compliance with Maintenance standards are reviewed against the AMP and/or repetitive
EOs.
4) Procedure and dispatch standards are reviewed against the applicable operational
manuals (e.g. FCOM, MEL).
5) Etihad Reliability & ETOPS Engineer shall maintain the ETOPS CMP status of all
aircraft, engines and APUs on an access controlled database. This database shall
enable to extract the ETOPS status of any combination of airframe, engines and APU at
any time. The database is placed on the following folder:
G:\Technical\Engineering\Reliability\ETOPS\ETOPS CMP Status Database
ETIHAD AIRWAYS – UNITED ARAB EMIRATES
Chapter:
3
Page:
2
Rev:
11
Date: 30 Mar 14
ETOPS MAINTENANCE MANUAL
ETOPS Configuration Control
3.3 Incorporation of ETOPS Service Bulletins
SBs and SLs identified in the current revision of the CMP are required for ETOPS operation and
must be incorporated in accordance with the schedule given either in the CMP or the SB/SL. The
subcontracted CAMO is responsible for determining these ETOPS requirements and for preparing
the necessary Engineering documents, while Etihad Planning is responsible for scheduling the
affected airplanes for modification.
3.4 Schedule of SB Incorporation
LL
ED
3.5 Incorporation of ETOPS Airworthiness Directives
C
O
PY
The subcontracted CAMO shall maintain a modification status report that includes all SBs and SLs
required for Etihad’s ETOPS approved airplanes, as defined by the applicable manufacturer CMP
document. This status report shall be updated and available to the Senior Manager Engineering
Services. Whenever the CMP is revised, or when an ETOPS modification required by the CMP has
been incorporated on an ETOPS approved airplane, the respective CMP Status report shall be
updated and provided to Etihad Engineering for verification and endorsement.
3.6 ETOPS Parts Control Program
O
In cases where the SB has been rendered mandatory by an Airworthiness Directive (AD), the
incorporation dates in the AD may differ from that in the SB or CMP. In these cases, the earliest
time schedule will be used for incorporation whenever possible. Scheduling and tracking of AD
incorporation is the same as for SB/SL incorporation above, except that Engineering evaluation is
not required for ADs.
N
TR
The ETOPS Parts Control program is implemented to ensure that all ETOPS airplanes in the Etihad
fleet are kept in the ETOPS configuration as defined by the latest revision of the CMP document.
The program includes parts control at the home base and Line Stations and consists of the
following aspects:
O
1) Etihad Parts Verification
U
N
C
All maintenance and materials planning personnel shall use the appropriate IPC and any
associated supplement for parts verification when ordering spares for an ETOPS approved
airplane (includes loans and short-term lease). In addition, maintenance personnel shall
verify all ETOPS parts received by part number and dash number as acceptable per the IPC
and any associated Technical Notice prior to installation on an ETOPS approved airplane.
2) Engine Leasing
Whenever there is a requirement to lease an engine for an ETOPS approved airplane, the
subcontracted CAMO shall ensure that the configuration of the particular engine is ETOPS
compliant through an ETOPS Status Report or ETOPS Checklist from the lessor which
shows all engine related ETOPS modifications are complied with. If a non-ETOPS capable
engine is required due to operational necessity, the subcontracted CAMO shall advise MCC
that this airplane is to be restricted from ETOPS until the engine is either replaced or
modified.
ETIHAD AIRWAYS – UNITED ARAB EMIRATES
Chapter:
3
Page:
3
Rev:
11
Date: 30 Mar 14
ETOPS MAINTENANCE MANUAL
ETOPS Configuration Control
3.7 References
CAAP 21
– ETOPS
•
CAME 1.4
– Accomplishment and Control of Airworthiness Directives
•
TPM 3.55
– ETOPS Parts Control
•
TPM 3.119
– Modification Control
•
TPM 3.147
– Etihad Modification Policy
•
Chapter 12
– Non Mandatory Modification (ETD and Jet Airways IPM)
U
N
C
O
N
TR
O
LL
ED
C
O
PY
•
ETIHAD AIRWAYS – UNITED ARAB EMIRATES
Chapter:
4
Page:
1
Rev:
12
Date: 02 Jul 14
ETOPS MAINTENANCE MANUAL
ETOPS Maintenance Program
4.1 Minimum Equipment List (MEL)
The Etihad Minimum Equipment Lists (MELs) have been developed from the appropriate Master
Minimum Equipment Lists (MMELs) and certain items in these MMELs have restriction for ETOPS
flights. These restrictions are specified in the relevant item of Etihad MEL as “ETOPS”. The GCAA
approved MELs shall be used as the dispatch authority for all Etihad ETOPS flights.
4.2 ETOPS Significant Systems
O
PY
Etihad ETOPS significant systems are identified for each airframe/engine combination in Chapter
12. These systems are in accordance with the OEM recommendations. All malfunctions or
degradations in any of these significant systems are subject to the problem investigation, corrective
action and follow up procedures of the ETOPS event oriented reliability program of Chapter 9 and
the verification of maintenance requirements of Chapter 5.
C
4.3 ETOPS Task Identification
LL
ED
Time limits/check intervals for maintenance tasks are reflected in the relevant Approved
Maintenance Schedule (AMS). Tasks listed in this AMS determine the content and frequency of
scheduled maintenance tasks. Tasks related to the CMP are identified in the AMS, associated task
cards, and Engineering Order as being ETOPS related to assure awareness by maintenance
personnel.
4.4 Identical Maintenance On Similar Systems
TR
O
Identical maintenance action on multiple similar elements in ETOPS significant systems should not
be undertaken at the same maintenance visit without certain precautions being taken.
U
N
C
O
N
Identical maintenance action on multiple similar elements is defined as the same task (i.e. repair,
replacement, or disassembly) being performed on more than one of similar systems during the
same maintenance visit, and, except in the case of engine-driven components, on the same
component. Engine-driven components are considered equivalent, consequently the replacement of
such components in any combination on both engines qualifies as an identical maintenance action.
Examples of the above would include: removal of both engine oil filters or both chip detectors,
replacement of both IDGs, EDPs, or replacement of the No. 1 IDG and the No. 2 EDP, etc.
ETIHAD AIRWAYS – UNITED ARAB EMIRATES
Chapter:
4
Page:
2
Rev:
12
Date: 02 Jul 14
ETOPS MAINTENANCE MANUAL
ETOPS Maintenance Program
4.5 Identical Maintenance Precautions
Wherever possible, Etihad Planning shall schedule maintenance on multiple, similar systems so that
tasks will be performed during different check packages or different phases of phased checks.
Routine line checks will be staggered to prevent maintenance action from being performed on both
systems at the same time.
If identical maintenance is scheduled, or is performed through some non-routine cause, concerned
Planning and Maintenance departments should ensure that the following applies:
PY
Different Engineers are to perform the maintenance on the similar systems; and
Either of the following maintenance actions:
O
1) All maintenance work will be inspected by an independent Engineer holding the
appropriate approvals; or
4.6 Interchangeability of Components
LL
ED
C
2) A verification of the systems per Chapter 5 will be accomplished to ensure system
integrity.
O
Swapping similar components within ETOPS significant systems for trouble-shooting purposes (e.g.
installing No. 1 IDG in the No. 2 IDG location to ascertain if a problem is with the No. 2 IDG or
further up the system) is not recommended. In those cases where similar components are swapped,
positive verification of system integrity per Chapter 5 is required for both systems.
TR
4.7 References
– Minimum Equipment List
 CAME 1.14
– ETOPS
– Completion of Deferred Defect List & Periodic Check Requirement
O
 TPM 3.16
N
 CAME 1.1.6
– MEL Development & Revision
 TPM 3.158
– Inspection Standards
 TPM 3.166
– OMPC ETOPS
U
N
C
 TPM 3.124
ETIHAD AIRWAYS – UNITED ARAB EMIRATES
Chapter:
5
Page:
1
Rev:
11
Date: 30 Mar 14
ETOPS MAINTENANCE MANUAL
Verification Program After Maintenance
5.1 Introduction
Positive verification that the corrective action taken to resolve problems significant to ETOPS has
been effective is required prior to subsequent ETOPS operation. Verification may be accomplished
by Built-in Test Equipment (BITE) or by ground checks as per the relevant Troubleshooting Manual
or Maintenance Manual. Under certain circumstances, it may be necessary to verify success of the
maintenance action during an actual flight.
5.2 Verification of Maintenance Requirements
PY
Verification of maintenance is required in the following circumstances:
1) An ETOPS significant system failure (refer Chapter 4.2);
O
2) Occurrence of an ETOPS Significant Event (refer Chapter 9.1);
C
3) Maintenance is performed on multiple, similar systems (refer Chapter 4.4 to 4.5);
LL
ED
4) When components within ETOPS significant systems have been swapped for troubleshooting
purposes (refer Chapter 4.6);
5) After an engine change.
TR
O
Note: MCC may determine any other maintenance actions or conditions which will
require verification of maintenance on a case-by-case basis.
5.3 ETOPS Verification Flight Definition
O
N
An ETOPS verification flight is a revenue or non-revenue flight during which the flight crew is asked
to assist maintenance in order to confirm that an ETOPS significant system is operating normally, or
that an ETOPS significant problem has been resolved. An ETOPS verification flight shall only be
conducted on a non-ETOPS flight.
C
5.4 Determination of the Need for In-flight Verification
U
N
In the event that maintenance action cannot be verified (ref. 5.2 above) by normal ground tests, or
the problem or fault cannot be duplicated on the ground, an in-flight verification will be required.
MCC, in consultation with ADAT (via ADAT Duty Engineer), shall determine if an ETOPS verification
flight is required, however a flight should ONLY be required in the following circumstances:
1) There is no effective ground check (i.e. no Maintenance Manual check exists);
2) BITE checks do not adequately verify system operation or effectiveness of the corrective
action;
3) The system can only be finally "confirmed fixed" during actual operation in the air (i.e., fault
cannot be duplicated on ground).
ETIHAD AIRWAYS – UNITED ARAB EMIRATES
Chapter:
5
Page:
2
Rev:
11
Date: 30 Mar 14
ETOPS MAINTENANCE MANUAL
Verification Program After Maintenance
5.5 ETOPS Verification Flight Procedure
If an ETOPS verification flight is required, MCC shall advise that an appropriate entry shall be made
in the Aircraft Technical Log (ATL) and Deferred Defect List (DDL) by the departing station. The ATL
rectification action column and a DDL shall be raised clearly to identify the systems, associated
subsystems or components to be verified by the flight crew and clearly state that the aircraft has
been downgraded to a non-ETOPS. Refer to Etihad TPM 3.16.
PY
Upon completion of the flight, the flight crew shall record in the ATL with reference to the open DDL,
confirmation that the ETOPS significant system in question or any of its sub-systems operate
normally, or whether the problem re-occurred during the verification flight.
C
O
Upon notification of successful system correction, an ETOPS qualified Engineer (refer Chapter 11)
shall clear the DDL. If an ETOPS qualified Engineer is not available, the arrival station shall report
the results to MCC, who will then arrange for the DDL to be cleared by an ETOPS qualified
Engineer at an appropriate down-line station.
LL
ED
Note: If the flight crew does not report the outcome of the verification flight, a new
verification flight must be initiated.
5.6 References
CAME 1.13
– Check Flight Procedures
•
TPM 3.16
– Completion of Deferred Defect List & Periodic Check Requirement
•
TPM 3.126
– Maintenance Procedure for Non-Revenue Flights
U
N
C
O
N
TR
O
•
ETIHAD AIRWAYS – UNITED ARAB EMIRATES
Chapter:
6
Page:
1
Rev:
11
Date: 30 Mar 14
ETOPS MAINTENANCE MANUAL
ETOPS Flight Release
6.1 ETOPS Maintenance Check
Prior to departure of an airplane on an ETOPS flight, the relevant Line Maintenance Shift Manager
is to ensure that an ETOPS Maintenance Check is carried out. Contents of the ETOPS Maintenance
Check is defined within the Approved Maintenance Schedule (AMS) for each ETOPS approved
airframe/engine combination, however it is summarized below:
PY
For A319/A320/A321, A330, A330F, B777 and B777F aircraft, in addition to the standard “Transit
Check” requirements, an airframe specific “ETOPS Service Check” form has been developed. The
aircraft may be released for an ETOPS flight after the “ETOPS Service Check” has been carried out
by an ETOPS qualified Engineer (refer Chapter 11).
O
The aircraft shall NOT be dispatched on an ETOPS flight after an IFSD or an ETOPS significant
system failure (refer Chapter 4.2) on a previous flight until the cause of such failure has been
positively identified and the necessary corrective action is completed.
C
6.2 ETOPS Flight Diversions
LL
ED
If a diversion occurs on an ETOPS flight for a non-technical reason, the ETOPS Maintenance Check
in accordance with 6.1 above, complied at the previous departure station is sufficient for the flight to
continue under ETOPS.
TR
O
However if a diversion occurs on an ETOPS flight for a technical reason, the ETOPS Maintenace
Check policy stated in 6.1 above must be complied with, an ETOPS qualified Engineer must
oversee or perform any maintenance requirements documented in the ATL. If the next leg of the
flight can be flown non-ETOPS, maintenance may be performed by a non-ETOPS qualified
Engineer, however only if the following conditions are met:
N
1) MCC, Aircrew and NOC have been notified and agree to operate the airplane on a nonETOPS route under non-ETOPS requirements.
2) MCC shall ensure that a Deferred Defect List (DDL) is raised for a down line station to check
N
C
O
that all maintenance performed by the diversion site conforms to the ETOPS configuration
requirements. This check must be made by an ETOPS qualified Engineer and must be made
prior to any subsequent ETOPS operation.
U
3) DDL should be cleared by the ETOPS Qualified Engineer.
6.3 References
•
CAME 1.11
– Transit Inspections
•
TPM 3.16
– Completion of Deferred Defect List and Periodic Check
Requirement
•
TPM 3.126
– Maintenance Procedure for Non-Revenue Flight
•
TPM 3.156
– Minor Maintenance Check Development and Amendment
ETIHAD AIRWAYS – UNITED ARAB EMIRATES
Chapter:
7
Page:
1
Rev:
11
Date: 30 Mar 14
ETOPS MAINTENANCE MANUAL
Oil Consumption Monitoring Program
7.1 Overview
For ETOPS airplanes, engine oil consumption will be monitored on a flight-by-flight basis (both
ETOPS and non-ETOPS flights) to identify exceedance of alert limits or the development of
significant upward trends in consumption. Airplanes exhibiting questionable characteristics will be
restricted from ETOPS until the fault has been corrected. The approved Engineering organisation
shall utilize the engine manufacturer’s recommendations when establishing a baseline oil
consumption level for each airframe/engine combination and these limits will be stated within the
ETOPS Service Check Form.
O
PY
Engineering shall then monitor the Oil consumption rates on a running average basis in order to
identify any baseline deviations so that possible problems may be investigated before a malfunction
or degradation occurs. Analysis and corrective action will be determined by Engineering on a caseby-case basis.
LL
ED
C
Note: Etihad includes the servicing of the APU oil to FULL level as an ETOPS
Maintenance Check requirement. This requirement is in addition to the ‘Daily’ check that
requires the routine servicing of the APU oil quantity.
7.2 Non-ETOPS Flight Oil Consumption, Servicing
TR
O
As per the relevant Transit check requirements for each airframe/engine combination, Engineers
shall check engine oil within a specified time-frame of engine shutdown after each flight. If indication
is below minimum, engine oil must be physically checked using the engine sight gauge and serviced
as required. Any engine oil uplifted shall be entered into the applicable area of the Aircraft Technical
Log (ATL) and the data will be automatically transferred to the computerized tracking system via the
ATL update in the system (refer to Etihad TPM Chapter 3.20).
7.3 ETOPS Flight Oil Consumption, Servicing
N
C
O
N
Prior to ETOPS flights, engine oil must be physically checked using the engine sight gauge and then
serviced, as necessary, to the FULL level prior to dispatch on an ETOPS flight. Any engine oil
uplifted shall be entered into the applicable area of the Aircraft Technical Log (ATL) and the data will
be automatically transferred to the computerized tracking system via the ATL update in the system
(refer Etihad TPM Chapter 3.20).
U
An ETOPS qualified Engineer shall calculate the engine oil consumption rates for the previous flight
leg and determine if the rates are acceptable as per the limits stated in the ETOPS Service Check
Form. Any exceedance of the oil consumption limits shall be immediately reported to MCC in order
to determine the cause of the problem and corrective action must be implemented before the
airplane is dispatched for ETOPS.
ETIHAD AIRWAYS – UNITED ARAB EMIRATES
Chapter:
7
Page:
2
Rev:
11
Date: 30 Mar 14
ETOPS MAINTENANCE MANUAL
Oil Consumption Monitoring Program
If the oil consumption rates are acceptable, or when a detected problem has been corrected, the
airplane can be released for ETOPS, provided other restraints have been cleared.
PY
Note: If Etihad MCC or Engineering can positively determine that apparent
exceedance is due to a one-time, identifiable abnormality, or to calculation tolerances
resulting from short flight segments, the airplane can be dispatched into ETOPS
service. In such instances, computed consumption should be cross checked against
current trends and actual oil added prior to further troubleshooting.
7.4 References
TPM 3.13
– Handling of Aircraft Technical Log
•
TPM 3.84
– Maintenance Data Entry for Line Maintenance
U
N
C
O
N
TR
O
LL
ED
C
O
•
ETIHAD AIRWAYS – UNITED ARAB EMIRATES
Chapter:
8
Page:
1
Rev:
11
Date: 30 Mar 14
ETOPS MAINTENANCE MANUAL
Engine Condition Monitoring Program
8.1 Introduction
Engine Condition Monitoring (ECM) is required to assess the health of engines and to preclude
incidents that would impact on the reliability of engines and the associated in-flight shut down rate
which is a condition of ETOPS operations. Moreover, this program must give the assurance that in
the case of a one-engine diversion, the remaining engine is able to furnish maximum continuous
thrust (i.e. not be EGT nor N2 limited).
The approved Engineering organisation is responsible for conducting the ECM program, analyzing
the results, and identifying problems to be addressed per maintenance verification (refer Chapter 5).
PY
8.2 ECM Program Data Collection
C
O
The ECM Program utilizes software to provide trending reports on the applicable engine
parameters. Monitored parameters (depending on engine type/manufacturer) include parameters
such as EGT, N1, N2, Fuel Flow, AVM, Oil Temperature and Oil Pressure.
LL
ED
Engine parameters are automatically collected at take-off and at stable cruise conditions, and
transmitted through ACARS to the relevant organizations conducting the engine monitoring (Subcontracted CAMO, Rolls Royce, General Electric or OSyS for A330, B777 or A319/A320/A321). If
this data path is inoperative for more than one day, MCC shall request that Line Maintenance
retrieve the data from the aircraft and it will be forwarded to approved engineering organization for
analysis and onwards provision to the engine manufacturer if required.
N
8.3 ECM Program Report
TR
O
Note: Since this part of the ECM Program is based on data trends, a temporary delay
of data does not adversely affect the program.
N
C
O
The ECM software programs run on the collected data and this produces an engine performance
historical trend report for each installed engine. The trended data will be used to ensure that engine
limit margins are maintained so that a prolonged single-engine diversion (accounting for anti-ice,
electrical, etc. loading) may be conducted without exceeding approved engine limits (i.e., rotor
speeds, exhaust gas temperatures).
U
As a minimum, the engine monitoring organization must provide a monthly report to the Head of
Fleet Engineering. This resulting report should summarize fleet wide engine performance and
provides the means to isolate engines whose performance is deviating significantly from the fleet
average.
8.4 ECM Program Corrective Actions
Whenever an engine limit margin becomes a concern, an alert will be sent by EHM providers to
Sub-contracted CAMO and Etihad MCC. Based on this advisory, any necessary engineering
documents will be issued by Sub-contracted CAMO defining corrective action as required. After
corrective action has been implemented, Sub-contracted CAMO will provide feedback to EHM
providers for continuing monitoring.
ETIHAD AIRWAYS – UNITED ARAB EMIRATES
Chapter:
8
Page:
2
Rev:
11
Date: 30 Mar 14
ETOPS MAINTENANCE MANUAL
Engine Condition Monitoring Program
8.5 References
CAME 3.1
– Maintenance Contractor Selection Procedure
•
TPM 3.164
– Engine Health Monitoring
•
Chapter 10
– Engine Health Monitoring (Etihad and Jet Airways IPM)
•
Chapter 11
– Airworthiness Directives (Etihad and Jet Airways IPM)
U
N
C
O
N
TR
O
LL
ED
C
O
PY
•
ETIHAD AIRWAYS – UNITED ARAB EMIRATES
Chapter:
9
Page:
1
Rev:
11
Date: 30 Mar 14
ETOPS MAINTENANCE MANUAL
ETOPS Reliability Program
9.1 Introduction
The ETOPS Reliability Program, which is part of the main reliability program currently in place for
Etihad aircraft, is an event oriented reliability program (i.e. each applicable ETOPS significant event
is reported and investigated). The ETOPS Reliability Program is carried out by the sub-contracted
CAMO.
9.2 ETOPS Significant Events
PY
The HQA shall notify the GCAA within 72 hours of any of the following ETOPS significant events
when they occur on ETOPS approved airframe/engine combinations:
1) In-flight shutdowns (IFSD);
O
2) Diversion or turnback for maintenance reasons;
LL
ED
4) Inability to control the engine or obtain desired power; or
C
3) Uncommanded power changes or surges;
5) Any problems with systems critical to ETOPS (i.e. a defect that would restrict an airplane
from ETOPS flights as defined by the relevant MEL).
TR
O
All of the above occurrences shall be reported to the HQA via the Occurrence Reporting System
(refer to Chapter 2.18 of Etihad MOE) and copies of these reports shall be provided to the approved
Engineering organization for investigation as required. In addition, MCC shall monitor defects
through cMRO to ensure that any of the above occurrence is appropriately reported.
N
Note: GCAA reporting will include all details required by 9.2.
O
9.3 ETOPS Events Log
N
C
Each occurrence of events listed in 9.2 above shall be included in the ETOPS Events Log that is
maintained by the Sub-contracted CAMO. The following details are to be included in this Log for
each ETOPS significant event:
U
1) Airplane and engine identification (make and serial numbers);
2) For engines: total time, cycles and time since last shop visit;
3) For systems: time since overhaul or last inspection of the defective unit;
4) Phase of flight; and
5) Cause and corrective action (as per 9.4 below).
ETIHAD AIRWAYS – UNITED ARAB EMIRATES
Chapter:
9
Page:
2
Rev:
11
Date: 30 Mar 14
ETOPS MAINTENANCE MANUAL
ETOPS Reliability Program
9.4 Analysis and Corrective Actions
PY
An analysis of each ETOPS significant event identified in the ETOPS Events Log shall be
conducted by subcontracted CAMO Engineering in order to determine the cause of the problem.
Engineering will then determine any corrective action required and issue the necessary Engineering
documents to have the work performed. The Engineering document will also identify the parts
required for the work and Etihad Planning will be responsible for having these parts on hand. Etihad
Planning will schedule the work as necessary and Maintenance will carry out the corrective action in
accordance with the Engineering requirements. Following completion of the work, Engineering will
continue to monitor the item to ensure that corrective action was effective. Further Engineering
analysis and corrective action will be employed if required.
9.5 Monthly Reliability Report
1) Etihad Technical Department
2) Subcontracted CAMO
O
3) GCAA Airworthiness Department
LL
ED
C
O
The subcontracted CAMO shall produce a Monthly Reliability Report that will include each fleet of
airframe/engine combinations that are utilised in ETOPS operations. Reliability reports shall include
a monthly count of each ETOPS significant event listed in 9.2 and Propulsion System monitoring
data defined within Chapter 10.3. The status of active investigations and corrective actions taken
will be noted and as a minimum, the monthly reliability reports shall be provided to the following:
TR
4) Relevant Airframe and Engine Manufacturer’s
9.6 References
•
CAAP 21
•
CAME 1.8
•
CAME 1.10
– Reliability Program
•
TPM 3.68
– Reliability Control Program
•
TPM 3.72
– Reporting of Accidents, Incidents, Occurrences and Defects to
Competent, Authority, Operator and Manufacturer
•
Chapter 9
– Reliability Monitoring (ETD-Jet Airways IPM)
N
– ETOPS
U
N
C
O
– Defect Reports
ETIHAD AIRWAYS – UNITED ARAB EMIRATES
Chapter:
10
Page:
1
Rev:
11
Date: 30 Mar 14
ETOPS MAINTENANCE MANUAL
Propulsion Monitoring Program
10.1
In-Flight Shut Down (IFSD)
Etihad Engineering organization is responsible for monitoring all IFSD events and for calculating the
IFSD rate per 1000 engine hours on a 12 month moving average basis for each fleet of ETOPS
approved airframe/engine combinations. Any adverse sustained trend would require an immediate
evaluation to be carried out by Sub-contracted CAMO Engineering in consultation with the HoFE,
HQA and the GCAA (refer to 10.2 below).
10.2
IFSD Rate Evaluation
C
O
PY
If the IFSD rate on an ETOPS approved airframe/engine combination exceeds 0.05/1000 engine
hours for 120 Minutes ETOPS, or 0.03/1000 engine hours for 180 Minutes ETOPS, an analysis will
be made on a case-by-case basis, of all significant failures, defects and malfunctions experienced in
service (or during testing) for the particular airframe/engine combination. Significant failures are
principally those causing or resulting in in-flight shutdown or flameout of the engine(s), but may also
include unusual ground failures and/or unscheduled removal of engines.
LL
ED
In making the assessment, consideration will be given to the following:
1) The type of propulsion system, previous experience, whether the power-unit is new or a
derivative of an existing model, and the operating thrust level to be used after one (1) engine
shutdown;
O
2) The trends in the cumulative twelve (12) month rolling average of in-flight shutdown rates
versus propulsion system flight hours and cycles;
TR
3) The demonstrated effect of corrective modifications, maintenance, etc. on the possible future
reliability of the propulsion system;
N
4) Maintenance actions recommended and performed and their effect on propulsion system
failure rates;
C
O
5) The accumulation of operational experience which covers the range of environmental
conditions likely to be encountered.
U
N
Note: With the introduction of a new aircraft/engine combination which would
effectively make up a small fleet, one IFSD can cause the IFSD rate to exceed the
target value of 0.05/1000 or 0.03/1000 (as applicable). Therefore, an exceedance of
the target value is not an immediate justification for ETOPS operational restrictions to
be applied and any restrictions will only be determined in consultation with the GCAA
during the above evaluation process.
ETIHAD AIRWAYS – UNITED ARAB EMIRATES
Chapter:
10
Page:
2
Rev:
11
Date: 30 Mar 14
ETOPS MAINTENANCE MANUAL
Propulsion Monitoring Program
10.3
Propulsion System Reporting
The following information shall be recorded within the monthly Reliability report (refer to Chapter
9.5):
1) Engine hours flown in the period;
2) In flight shut-down rates for all causes (12 month moving average basis);
3) Engine removal rate (12 month moving average basis).
APU Cold Soak Start Program
PY
10.4
O
In order to monitor reliability and availability of electrical power from APU during flight, and to
comply with GCAA CAAP 21, an APU Cold Soak Start Program has been introduced.
C
1) Principle
An inflight APU start shall be carried out on each ETOPS approved aircraft once a
year.
•
A maximum of three attempts can be made to start APU in flight, if the initial
attempts fail. The time gap and altitude for the starts are to be maintained as per
the Flight Manuals of the respective aircraft.
•
The altitude and OAT for each attempt shall be recorded on the Technical Log.
LL
ED
•
O
2) Control
The interval for the APU start is controlled through AMP task that is applicable to
each ETOPS approved aircraft operated by Etihad.
•
The AMP task calls for an Inflight APU start within 30 days.
•
The interval of AMP task is 335 days, hence 365 days interval fort the inflight start
is ensured.
•
In case of APU failure to start after three attempts, it is considered unserviceable
for ETOPS. However, the actual ETOPS status of the aircraft shall be governed
under the provisions of MEL.
N
C
O
N
TR
•
U
3) Monitoring
•
Etihad Engineering shall monitor the results of Inflight Start through monthly
review of the Aircraft Technical Logs.
•
Etihad Engineering shall record all the results in a controlled database placed on
G: Drive.
•
The overall success rate shall be determined after collection of sufficient data.
•
The program shall be reviewed for adjustment based upon the success rate.
ETIHAD AIRWAYS – UNITED ARAB EMIRATES
Chapter:
10
Page:
3
Rev:
11
Date: 30 Mar 14
ETOPS MAINTENANCE MANUAL
Propulsion Monitoring Program
References
CAAP 21
– ETOPS
•
TPM 3.13
– Handling of Aircraft technical Log
•
TPM 3.16
– Completion of Deferred Defect List and Periodic Check
Requirement
•
TPM 3.68
– Reliability Control Program
•
TPM 3.214
– APU Cold Soak Start Program
•
Chapter 9
– Reliability Monitoring (Etihad Airways and Jet Airways IPM)
N
C
O
N
TR
O
LL
ED
C
O
PY
•
U
10.5
ETIHAD AIRWAYS – UNITED ARAB EMIRATES
Chapter:
11
Page:
1
Rev:
11
Date: 30 Mar 14
ETOPS MAINTENANCE MANUAL
ETOPS Maintenance Training Program
11.1
Introduction
The ETOPS maintenance requirements are included within the normal maintenance training for the
specific airframe/engine combinations. In addition, an Etihad ETOPS procedures training course
has been developed to ensure that all personnel involved in ETOPS operation are provided with the
necessary training to emphasize the special nature of ETOPS maintenance requirements and to
ensure that the specific requirements of this manual are accomplished.
TPM 3.92 provides the details regarding ETOPS course and ETOPS Awareness course in terms of
duration, syllabus and eligibility.
ETOPS Awareness Training
PY
11.2
ETOPS Qualified Engineer
LL
ED
11.3
C
O
General ETOPS familiarity training is provided to management and other personnel who are
involved in ETOPS but do not directly maintain the airplanes. This is a one-time training program
which is provided to ensure awareness of the additional maintenance and operational requirements
for ETOPS.
ETOPS qualified Engineers are those that hold the following qualifications:
1) Successful completion of an ATA 104 Level III type course (i.e. Airframe & Engine or
Avionics) for the relevant airframe/engine combination; and
O
2) A current company authorisation for the relevant airframe/engine combination; and
TR
3) Completion of Etihad specific ETOPS procedures training from a nominated staff that is
approved for this purpose; and
N
4) Satisfactory completion of ETOPS tasks under supervision, within the framework of the
relevant Approved Maintenance Organizations (AMO) procedures; and
ETOPS Re-current Training
N
11.4
C
O
5) Authorised for ETOPS tasks within the framework of the applicable Approved Maintenance
Organization (AMO) procedures.
U
Recurrent ETOPS training shall be performed via the Etihad ‘Continuation Training’ program that is
incorporated into the i-Learn system controlled by Technical Training. In relation to ETOPS, the
‘Continuation training’ program shall be applicable whenever any of the following occurs:
1) Changes to the ETOPS manual;
2) Changes to any ETOPS procedures within the MOE;
3) Changes to any ETOPS Service Check requirements;
4) Issuance or revision of any Technical Notice related to differences between the CMP and
IPC (refer Chapter 3.1);
ETIHAD AIRWAYS – UNITED ARAB EMIRATES
Chapter:
11
Page:
2
Rev:
11
Date: 30 Mar 14
ETOPS MAINTENANCE MANUAL
ETOPS Maintenance Training Program
5) Issuance or revision of any Technical Notice related to significant modification and/or
configuration changes to ETOPS systems.
11.5
ETOPS Training Responsibilities
The responsibility for assuring that ETOPS qualified maintenance personnel are available to
perform required tasks lies with the individual work center, however; the VP Technical Operations
has a responsibility to ensure that appropriate training is provided to all necessary staff.
ETOPS Qualified Personnel – Task Requirements
C
The following tasks require ETOPS qualified maintenance personnel:
O
11.6
PY
The Etihad Senior Manager Technical Training (SMTT) is responsible for the development of the
ETOPS Training curricula and for administering the ETOPS training program. The SMTT shall also
maintain ETOPS training records, including a list of currently qualified ETOPS maintenance
personnel.
LL
ED
1) Oversee or accomplish non-routine line maintenance on ETOPS significant systems;
2) Accomplish the ETOPS Service Check (per Chapter 6);
3) Accomplish “A” Check Maintenance on ETOPS Significant Systems and components;
Configuration Control;
TR
i)
O
4) Assure that policy and procedures covered in this ETOPS manual are adhered to,
including, but not limited to:
N
ii) Procedures in the event of multiple maintenance actions on ETOPS significant
systems;
References
CAAP 21
– ETOPS
•
TPM 3.23
N
C
•
– ETOPS Operations
•
TPM 3.92
– Technical Training Program
•
TPM 3.98
– Qualifications & Training for the Grant of Authorizations
U
11.7
O
iii) Procedural control of the airplanes.
ETIHAD AIRWAYS – UNITED ARAB EMIRATES
Chapter:
12
Page:
1
Rev:
10
Date: 20 Oct 13
ETOPS MAINTENANCE MANUAL
ETOPS Significant Systems
12.1 A330 ETOPS Significant Systems
The following list defines the A330 systems which are considered ETOPS Significant, as defined in
Airbus document reference: EAZ 418.0186/03 Issue 4.
ATA Chapter
‘ETOPS Significant’ System
ATA
21-21
Cockpit Air Ventilation
21-22
Avionics Equipment Ventilation
21-26
PY
Air Distribution and Recirculation (A330)
Main Deck and Courier Ventilation (A330-200F)
Pressurization
21 - Air Conditioning
21-31
21-51
O
Flow Control and Indication
Air Conditioning (Pack)
C
Pack Cntrl & Ind
LL
ED
Temperature Control
AP/FD
Autothrust
22-10
22-30
22-72
FM-Performance/Vertical Functions
22-73
Multipurpose Control and Display Unit (MCDU)
22-82
HF System
23-11
SATCOM
N
23-28
CIDS System
O
23-73
TR
22-81
C
N
U
26 - Fire Protection
21-60
Flight Control Unit (FCU)
23 - Communication
24 - Electrical Power
21-53
FM-Navigation/Lateral Functions
O
22 - Auto Flight
21-52
AC Main Generation
24-20
AC AUX Generation
24-23
AC Emergency Generation
24-24
Engine Fire and Overheat Detection
26-11
APU Fire and Overheat Detection
26-14
Avionics Compartment Smoke Detection
26-19
Cargo Compartment Smoke Detection
MD Cargo Compartment Smoke Detection (A330-200F)
26-15
Cargo Compartment Fire Extinguishing
26-23
ETIHAD AIRWAYS – UNITED ARAB EMIRATES
Chapter:
12
Page:
2
Rev:
10
Date: 20 Oct 13
ETOPS MAINTENANCE MANUAL
ETOPS Significant Systems
‘ETOPS Significant’ System
28-Fuel
29 - Hydraulic Power
Main Fuel Pump System
28-21
APU Fuel Pump System
28-22
Cross-feed System
28-23
Indicating
28-40
Engine Driven Pumps (G)
29-11
Engine Driven Pump (B)
29-12
Engine Driven Pump (Y)
29-13
O
Wing Ice Protection
Engine Air Intake Ice Protection
Probe Ice Protection
LL
ED
Windshield Anti-Ice & Defog
C
30 - Ice & Rain Protection
ATA
PY
ATA Chapter
Weather Radar
35-Oxygen
(A330-200F only)
Crew Oxygen System
Passenger Oxygen System
36-Pneumatic
Engine Bleed Air Supply
APU Bleed Air Supply & Cross-bleed System
Leak Detection
49-Auxillary Power Unit
Powerplant/mounts/fire seals/lec harness/air inlet/drains &
events
Engine
Fuel System
Ignition & Starting
Air Bleed & Surge
APU Control System (ECB)
Indicating
Oil Storage/Distr/Indication/Temp/QTY/PR)
U
N
C
O
N
TR
O
34-Navigation
70 to 80 - Engines
All items related to engine ATA chapters are ETOPS
Significant except ATA 71 other than 71-50, ATA 78 other than
78-30 and ATA 80.
ETIHAD AIRWAYS – UNITED ARAB EMIRATES
30-11
30-21
30-31
30-42
34-41
35-10
35-20
36-11
36-12
36-22
49-10
49-20
49-30
49-40
49-50
49-60
49-70
49-90
70
71-50
72
73
74
75
76
77
78-30
79
Chapter:
12
Page:
3
Rev:
10
Date: 20 Oct 13
ETOPS MAINTENANCE MANUAL
ETOPS Significant Systems
12.2 B777 ETOPS Significant Systems
The following list defines the B777 systems which are considered ETOPS Significant, as defined in
the Boeing B777 Significant Systems Guide (reference: D632W044-1, Aug 10).
ATA Chapter
ETOPS Significant System
21-31
Pack Flow Control
21-51
Temperature Control
21-61
Autopilot Flight Director System
Thrust Management Computing System
23 - Communication
High Frequency (HF) System
24-11
Generator Drive – APU
24-21
AC Generation
24-22
Back up Elect Power
O
Transformer Rectifier Units (TRUs)
APU Fire & Overheat Detection
26-15
Cargo Compt. Smoke Det.
26-16
TR
26-11
26-23
Engine Fuel feed System
28-22
APU Fuel Feed System
28-25
Fuel Quantity Indicating System
28-41
Wing Anti-Ice
30-11
Engine Anti-Ice
30-21
Pitot, AOA,TAT Probe Heat
30-31
Engine Probe Heat
30-34
Flight Compt Window Anti Ice
30-41
Weather Radar Sys
Flight Management Computer System
34-43
34-61
O
C
N
U
30 - Ice & Rain Protection
34 - Navigation
24-32
Engine Fire & Overheat Detection
Cargo Compt Fire Exting.
28 - Fuel
24-25
N
26 - Fire Protection
23-11
Generator Drive – IDG
LL
ED
24 - Electrical Power
22-11
22-31
O
22 - Auto Flight
PY
Cabin Pressure Control
C
21 - Air Conditioning
ATA
ETIHAD AIRWAYS – UNITED ARAB EMIRATES
Chapter:
12
Page:
4
Rev:
10
Date: 20 Oct 13
ETOPS MAINTENANCE MANUAL
ETOPS Significant Systems
ATA Chapter
ETOPS Significant System
49 - Auxiliary Power Unit
Engine Air Supply
36-11
Air Supply Distribution
36-12
Power Unit/ Mounts/Harness/Inlet Door/Drains and Vents
49-10
Fuel System
49-31
Ignition/Starting/Air Turbine Starting
49-40
PY
36 - Pneumatic
ATA
APU Inlet Guide Vanes/Surge Control Valve
49-50
49-61
Exhaust Gas Temperature
O
Control System
49-90
All items related to engine ATA chapters are ETOPS
Significant except ATA 78
70-80
LL
ED
C
APU Oil Filter Elements/ Oil Heater Assembly/ Oil Qty
Temperature and Sight Gage
U
N
C
O
N
TR
O
70 to 80 - Engines
49-81
ETIHAD AIRWAYS – UNITED ARAB EMIRATES
Chapter:
12
Page:
5
Rev:
10
Date: 20 Oct 13
ETOPS MAINTENANCE MANUAL
ETOPS Significant Systems
12.3 A319/A320/A321 ETOPS Significant Systems
The following list defines the A319/A320/A321 systems which are considered ETOPS Significant, in
line with Airbus document reference: EAZ 418.0165/04 Issue 03.
ATA Chapter
‘ETOPS Significant’ System
Air Distribution and Recirculation
21-21
Avionics Equipment Ventilation
21-26
Pressurization
21-30
PY
21 - Air Conditioning
ATA
Flow Control and Monitoring
21-51
Pack Control and Indicating
C
Temperature Control
LL
ED
AP/FD
Autothrust
22 - Auto Flight
22-10
22-30
FCU
22-81
O
23-11
23-73
AC Main Generation
24-21
N
TR
22-82
CIDS (for aircraft not fitted with SDCU)
24-23
AC Emergency Generation
24-24
C
O
AC Auxiliary Generation
N
U
26 - Fire Protection
21-60
22-70
HF System
24 - Electrical Power
21-53
Flight Management System
MCDU
23 - Communication
21-52
O
Air Conditioning (Packs)
Engine Fire and Overheat Detection
26-11
APU Fire and Overheat Detection
26-14
Cargo Compt Smoke Det.
26-15
Av Compt Smoke Detection
26-19
Cargo Compt Fire Exting.
26-23
Main Fuel Pump System
28-21
APU Fuel Pump System
28-22
Cross-feed System
28-23
Quantity Indication
28-42
28 - Fuel
ETIHAD AIRWAYS – UNITED ARAB EMIRATES
Chapter:
12
Page:
6
Rev:
10
Date: 20 Oct 13
ETOPS MAINTENANCE MANUAL
ETOPS Significant Systems
ATA Chapter
‘ETOPS Significant’ System
30 - Ice & Rain Protection
Green Main Hyd Power
29-11
Blue Main Hyd Power
29-12
Yellow Main Hyd Power
29-13
Aux Hyd Power (PTU)
29-20
Blue Aux Power (RAT)
29-22
Wing Ice Protection
30-11
PY
29 - Hydraulic Power
ATA
Engine Air Intake Ice Protection
30-21
Probe Ice Protection
30-31
C
36-11
APU Bleed Air Supply & Cross-bleed System
36-12
Leak Detection
36-22
49-10
Engine
49-20
O
Power Plant/Mounts/Fire Seals/Elec harness/Air Inlet/Drains &
Vents
Fuel System
49-30
Ignition & Starting
49-40
Air Bleed & Surge
49-50
APU Control System (ECB)
49-60
Indicating
49-70
C
O
49 - Auxiliary Power Unit
N
Oil (Storage/Distr/Indication/Temp/Qty/PR)
49-90
70
71-50
U
70 to 80 - Engines
34-41
Engine Bleed Air Supply
TR
36 - Pneumatic
LL
ED
Weather Radar
30-42
N
34 - Navigation
O
Windshield Anti-Icing & Defogging
All items related to engine ATA chapters are ETOPS
Significant except most ATA 71 other than 71-50, ATA 78 other
than 78-30, and ATA 80.
72
73
74
75
76
77
78-30
79
ETIHAD AIRWAYS – UNITED ARAB EMIRATES