TECHNICAL DATA SHEET FOR GL PHOTO REACTOR (Please

Tender Ref: SBUPC/CAP/MSGLRxrs/115/1415
Annexure-1
TECHNICAL DATA SHEET FOR GL PHOTO REACTOR
(Please check item no:28 which is more critical for fixing immersion UV lamp)
Page 1 of 5
Sl.
NO.
PARTICULARS
DESCRIPTION
BL REQUIREMENT
1
REACTOR TYPE
TYPE OF REACTOR
MS GLASS LINED (PLUG
FREE) -MONOBLOCK TYPE
2
WORKING
CAPACITY
WORKING CAPACITY OF THE
REACTOR
3000 L
3
DESIGN CODE
STANDARD TO BE FOLLOWED FOR
MANUFACTURING THE REACTOR
ASME SECTION VIII DIV.I
(OR LATEST AMENDMENT
THEREOF)
SERVICE OF
REACTOR
REACTOR SHALL BE USED FOR
SULPHO-CHLORINATION REACTION IN
PRESENCE OF UV RADIATION.
CHEMICALS TO HANDLES ARE GIVEN
UNDER BL REQUIREMENT COLUMN
SULPHUR DI OXIDE,
CHLORINE, MOLTEN WAX,
PALM OIL, MUTTON
TALLOW & LINEAR
ALPHA OLEFINS
5
JACKET
JACKET SHALL BE USED FOR HEATING
AS WELL AS COOLING PURPOSE AND
SHALL BE WITH BAFFLE PLATE.
MATERIALS TO HANDLES ARE GIVEN
UNDER BL REQUIREMENT COLUMN
COOLING WATER/ STEAM
6
DESIGN
PRESSSURE
7
DESIGN
TEMPERATURE
INNER VESSEL
JACKET SIDE
INNER VESSEL
JACKET SIDE
-1 TO 6 BAR
-1 TO 6 BAR
-25 TO 200 DEG C
-25 TO 200 DEG C
8
HEAT TRANSFER
AREA
BETWEEN JACKET & REACTOR
10 M2 (APPROX.)
4
9
DIMENSIONAL
DETAILS
10
CORROSION
ALLOWANCE
INNER VESSEL OUTER DIAMETER
OUTER DIAMETER INCLUDING
JACKETED PART
INNER VESSEL THICKNESS (APPROX.)
TOP/ BOTTOM THICKNESS
JACKET THICKNESS (APPROX.)
GLASS LINING THICKNESS (MM)
CORROSION ALLOWANCE FOR SHELL
CORROSION ALLOWANCE FOR JACKET
Seal & Signature of the Tenderer:
1600 MM
1700 MM
16 MM (min.)
18 MM (min.)
12 MM (min.)
1 TO 2.2 MM
1.5 MM (MAX.)
1.5 MM (MAX.)
VENDOR'S
OFFER
Tender Ref: SBUPC/CAP/MSGLRxrs/115/1415
Annexure-1
Page 2 of 5
Sl.
NO.
11
12
PARTICULARS
MATERIAL OF
CONSTRUCTION
OF INNER VESSEL
MATERIAL OF
CONSTRUCTION
OF JACKET
DESCRIPTION
BL REQUIREMENT
SHELL/ HEADS & BLIND FLANGES
CS PLATE EQUIVALENT
TO DIN EN 10028 P235GH
(ENAMEL QUALITY)
WELDING NECK FOR BODY FLANGE &
NOZZLES
DIN EN 10028 P235GH
(ENAMEL QUALITY)
GASKET FOR MANHOLE, BODY
FLANGE & NOZZLES
PTFE ENVELOPED CAF
INSERT WITH SS
CORRUGATED RING
NOZZLE BOLTS
CARBON STEEL (IS : 1363
/ 1367)
SHELL, HEAD
A 516 GR. 60/ 70 WITH
C=0.27 MAX.
FLANGES
FORGED C.S. A 105
COUPLING & PLUGS
A 516 GR. 60/ 70 OR C.S.
FORGING
13
MOC FOR GLASS
LINING
GLASS LINING
WHITE GLASS OF
SUITABLE
CHARACTERISTICS
14
SUPPORT TYPE
LUGS SHALL BE USED FOR
SUPPORTING THE REACTOR
4 NOS.
FOR INNER VESSEL
100% ULTRASONIC
TESTING
FOR VESSEL SHELL
100% TESTING
15
16
17
18
RADIOGRAPHY
TEST
JOINT EFFICIENCY
TEST
CLEANING &
PAINTING
INSPECTION &
TESTING (IN
PRESENCE OF BL
REPRESENTATIVE
S)
THE EXTERNAL SURFACE SHALL BE
PROPERLY PREPARED BY SHOT
BLASTING AND PAINTED WITH EPOXY
PRIMER & SMOKE GREY PAINT SO AS
PREVENT CORROSION
EPOXY PRIMER-1 COAT
SMOKE GREY- 2 COATS
HYDROSTATIC TEST FOR SHELL
7 BAR
HYDROSTATIC TEST FOR JACKET
7 BAR
HYDROSTATIC TEST FOR DOUBLE
MECHANICAL SEAL
8.5 BAR
SPARK TEST FOR GLASS LINING
WHILE INTERNAL INSPECTION(ONCE)
AT 20000 VOLTS
SPARK TEST FOR GLASS LINING
WHILE FINAL INSPECTION (IN
PRESENCE OF BL REP.)
AT 10000 VOLTS
Seal & Signature of the Tenderer:
VENDOR'S
OFFER
Tender Ref: SBUPC/CAP/MSGLRxrs/115/1415
Annexure-1
Page 3 of 5
Sl.
NO.
PARTICULARS
19
AGITATOR
(AGITATOR
LENGTH & SWEEP
DIAS TO BE
DISCUSSED &
FREEZED WITH
BL DURING
DESIGN STAGE)
20
SHAFT SEALING
WITH SUITABLE
COOLING PLAN
DESCRIPTION
TYPE
LOCATION
CBRT SWEEP DIA
MXT SWEEP DIA
TYPE
DOUBLE MECHANICAL
SEAL
ROT. FRM D.E.
FACES DETAILS
SPEED
EQUIPMENT TYPE
CW
CARBON V / S CERAMIC
0 TO 250 RPM
G.L. TOP ENTRY
MAKE
EAGLE BURGMAN/ FLOW
SERVE/ ROLON
DRIVE TYPE
MAKE OF VFD
PROTECTION
MAKE
22
GEAR BOX
TYPE
MAKE
23
24
GAS SPARGER
DETAILS
THERMOWELL
WITH SENSOR
600 MM
650 MM
60 TO 100
POWER CONSUMPTION
MOTOR WITH
VFD
DOUBLE FLT. AGITATOR
(4GST+3MST)
TOP MOUNTED
RPM
TYPE
21
BL REQUIREMENT
FLP & FLANGE MOUNTED
7.5 HP (MIN.) (VENDOR
TO SPECIFY AS PER
DESIGN)
VFD
ABB/ AMTECH / SIEMENS
IP-55
CROMPTON GREAVES/
BHARAT BIJLI/
KIRLOSKAR
INLINE HELICAL GEAR
BOX
BONFIGLIOLI/ SEW
IT SHALL PASS THE MIXED GASES IN
UNIFORM MANNER INSIDE THE
REACTOR
PTFE LINED DIP PIPE
TOP
STRAIGHT THERMOWELL
CUM BAFFLE WITH
TANTALUM TIP
BOTTOM
THERMOWELL WITH
TANTALUM TIP
25
FLUSH BOTTOM
VALVE
GLASS LINED PNEUMATICALLY
OPERATED FBV SHALL BE PROVIDED
102 X 76 MM
26
MANHOLE COVER
TYPE
SIGHT GLASS
DIMENSION
SPRING BALANCE TYPE
DN 125
350/ 450 MM
Seal & Signature of the Tenderer:
VENDOR'S
OFFER
Tender Ref: SBUPC/CAP/MSGLRxrs/115/1415
Annexure-1
Page 4 of 5
Sl.
NO.
27
28
29
PARTICULARS
WEIGHT
NOZZLES (AS
DETAILED IN
INDICATIVE
DRAWING)
LOCAL
MOUNTINGS
DESCRIPTION
BL REQUIREMENT
EMPTY WEIGHT
VENDOR TO SPECIFY
FULL WEIGHT (FILLED WITH WATER)
VENDOR TO SPECIFY
INLET FOR CHARGING RAW
MATERIALS (MOLTEN WAX/ MUTTON
TALLOW/ ETC)
SIZE & ORIENTATION AS
PER INDICATIVE
DRAWING
IT SHALL BE WITH
SUITABLE DRAFT
ARRANGEMENT
MIXED GASES INLET THROUGH DIP
PIPE
SIZE & ORIENTATION AS
PER INDICATIVE
DRAWING
VENT FOR UN-REACTED GASES
SIZE & ORIENTATION AS
PER INDICATIVE
DRAWING
OPPOSING TOP & BOTTOM NOZZLES
SHALL BE ON ONE AXIS AND BTM.
NOZZLE SHALL BE PROVIDED WITH
SUITABLE TEFLON BUSH FOR FITTING
IMMERSION LAMP. (MOST CRITICAL)
ORIENTATION AS PER
INDICATIVE DRAWING
TOP NOZZLE- 150 MM
BOTTOM NOZZLE- 200MM
INLET FOR THERMOWELL
SIZE & ORIENTATION AS
PER INDICATIVE
DRAWING
JACKET INLET
SIZE & ORIENTATION AS
PER INDICATIVE
DRAWING
JACKET OUTLET
SIZE & ORIENTATION AS
PER INDICATIVE
DRAWING
OUTLET FOR DRAINING PRODUCT
SIZE & ORIENTATION AS
PER INDICATIVE
DRAWING
SPARE NOZZLES (BLIND COVER WITH
TEFLON BUSH)
SIZE & ORIENTATION AS
PER INDICATIVE
DRAWING
DIAL TYPE TEMPERATURE GAUGE TO
MEASURE TEMPERATURE INSIDE THE
REACTOR
1 NO.
DIAL TYPE PRESURE GAUGE TO
MEASURE REACTOR PRESSURE
1 NO.
Seal & Signature of the Tenderer:
VENDOR'S
OFFER
Tender Ref: SBUPC/CAP/MSGLRxrs/115/1415
Annexure-1
Page 5 of 5
NOTE:1. Indicative drawings for the Reactor with Agitator Assembly, Nozzle Orientation & Immersion Lamp Assembly
has been attached for vendor's reference.
2. Numbers, orientation and sizes of the nozzles shall be same as indicated in the indicative drawing though it
is subject to BL acceptance during the Drawing Approval stage.
3. Vendor shall engage reputed party for carrying out Third Party Inspection of the equipment.
4. The Quality Assurance Plan (QAP) for above equipment must be got approved by the BL Engineer of
Contract before starting production and schedule be intimated thereafter, so that the Employers
representative may visit vendor’s/ sub-vendor’s works for any quality check during production at any time.
5. Vendor may confirm their offer in the “Vendor’s Offer” field as given in the above table. BL expects bidders
compliance of bid document without any deviation. Deviation if felt absolutely necessary in respect of terms &
conditions / quality/ specifications should be mentioned clearly along with the proper justification.
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Seal & Signature of the Tenderer:

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