REFERENCES We deliver our products to large-scale companies around the world which operate in the mining industry, steel and metallurgy, as well as power plant. Our skills are not exhausted by far. To give you an overview of our services, this brochure provides some examples of the projects realized by us. Dipl.-Ing. (Graduate engineer) Andreas Lojewski Managing Partner HESE Maschinenfabrik GmbH CUSTOMISED SOLUTIONS Solutions for the bulk conveying industry require understanding of the big picture. Hese Maschinenfabrik does not only focus on single elements of the design and production process, but on the entire system. ''Everything from one source'' • Consulting • Engineering • Manufacturing • Assembly & commissioning • After-sales services We manufacture materials handling systems for the following industries • Mining (open cast and underground) • Power plant • Iron and steel • Stone and cement • Port and rehandling operations • Processing 2 MATERIALS HANDLING SYSTEMS The requirements for bulk conveying equipment are specific to customer and industry. Depending on the tasks a plant is made of different components. We have many years of experience and established skills and know-how in MATERIALS HANDLING SYSTEMS • Belt conveyors • Vertical conveyors • Troughed chain conveyors • Hopper units • Weighing hoppers • Steel structures • Slides and chutes • Shuttle heads open cast • submerged conveyors MINING TECHNOLOGY • Belt conveyors • Intermediate and head drive stations • Storage loops and rear drives • Hese TT-intermediate drive technology • Hopper discharge conveyors BELT CONVEYOR PULLEYS • Pulley diameters up to 2,500 mm • Pulley lengths up to 6,000 mm • Drive pulleys • Tail pulleys (outside or inside bearing) www.hese.de 3 POWER PLANTS POWER PLANT BOXBERG COALING PLANT Plant: Vattenfall Europe, power plant Boxberg block R Plant sector: Coaling station Year of construction: 2008 Design, manufacture, delivery, assembly, and commissioning of dust- and pressuretight belt conveyors with integrated cleaning chain conveyors 4 Material: Steam coal Capacity: 150 t/h Speed: 1.31 m/s Power: 5.5 kW to 7.5 kW OHFB 24, 34, 64, 74 Belt conveyor BB 800 x 15.1 m OHFB 14, 84 Belt conveyor BB 800 x 30.7 m OHFB 44, 54 Belt conveyor BB 800 x 28.0 m MATERIALS HANDLING SYSTEMS POWER PLANTS POWER PLANT BOXBERG SUBMERGED SCRAPER CONVEYOR Water-filled troughed chain conveyor with double-strand round link chain Plant: Vattenfall Europe, power plant Boxberg block R Plant sector: Ash removal Year of construction: 2009 Manufacture, delivery, assembly, and commissioning of a submerged scraper conveyor for a lignite fuelled power station Material: Power plant ash Trough width: 2,000 mm Centre distance: 46.2 m Conveyor height: 8.1 m Capacity: 10 t/h Speed: 0.01 to 0.1 m/s Power: 11 kW www.hese.de 5 POWER PLANTS RHEINBRAUN / RWE POWER PLANT NIEDERAUSSEM Plant: Power plant Rheinbraun / RWE Niederaussem Plant sector: Ash removal Year of construction: 1999 Design, manufacture, delivery, assembly, and commissioning of an ash removal plant including the necessary steel construction Material: Wet ash Capacity: 40 to 400 t/h Speed: 0.7 to 1.4 m/s Power: 5.5 kW to 45 kW TB 1 Belt conveyor BB 800 x 18/3 m TB 2 Belt conveyor BB 800 x 56/3 m with conveyor bridge TB 3 Vertical conveyor BB 1,000 x 41 m TB 4 Belt conveyor BB 800 x 66 m TB 5 – 7 Belt conveyor BB 1,000 x 6 m reversible 6 VERTICAL CONVEYOR MATERIALS HANDLING SYSTEMS POWER PLANTS RHEINBRAUN / RWE POWER PLANT NIEDERAUSSEM SHUTTLE HEADS Plant: Power plant Rheinbraun / RWE Niederaussem 950 MW Block K Plant sector: Outside coaling Year of construction: 1998 Design, manufacture, delivery, assembly, and commissioning of power plant coaling with coal conveyor bridge, feeding and distribution belts Material:Raw lignite Capacity: 3,800 to 5,100 t/h Speed: 2.5 to 4.3 m/s Power: 75 kW to 1,200 kW N113 / N123 Belt conveyor BB 2,200 x 254/15 m with shuttle head N114 / N124 Belt conveyor BB 2,200 x 1,050/45 m with conveyor bridge N115 / N125 Belt conveyor BB 2,200 x 16 m mobile and reversible www.hese.de 7 POWER PLANTS POWER PLANT WEIHER COALING PLANT Plant: STEAG Saar Energie, power plant Weiher block III Plant sector: Coaling station Year of construction: 2006 Manufacture, delivery, and test run of three coaling station systems Material:Steam coal Encapsulated belt conveyor BB 800 x 6,696 mm including clearing device, feed hopper, and transfer chute 8 MATERIALS HANDLING SYSTEMS IRON AND STEEL INDUSTRY THYSSENKRUPP STEEL AG Plant:ThyssenKrupp Steel AG, Duisburg Plant sector: Blast furnace 8 Year of construction: 2007 Design, manufacture, delivery, assembly, and commissioning of belt conveyors for slag Material:Slag sand Capacity:480 t/h Speed:1.68 m/s Power: 15 kW to 45 kW TB 1 Belt conveyor BB 1,000 x 81/10 m mobile guide station TB 2 Belt conveyor BB 1,000 x 88/12 m TB 3 Belt conveyor BB 1,000 x 140/16 m TB 4 Belt conveyor BB 1,000 x 12 m mobile and reversible www.hese.de 9 IRON AND STEEL INDUSTRY COKING PLANT SCHWELGERN Plant: Coking plant Schwelgern, Duisburg Plant sector: Coal milling plant Year of construction: 2007 Design, manufacture, and delivery of belt conveyors to increase the coal milling capacity Material:Coking coal Output:1,000 m³/h Capacity:800 t/h Speed:2.1 m/s Power: 18.5 kW to 75 kW JH 005 Belt conveyor BB 1,200 x 83/21 m JH 001 Belt conveyor BB 1,200 x 70/-2 m JH 002 Belt conveyor BB 1,200 x 12/3 m Förder richt ung Ø133 Ø133 10 MATERIALS HANDLING SYSTEMS IRON AND STEEL INDUSTRY SALZGITTER AG Plant: Salzgitter AG Plant sector: Blast furnace C Year of construction: 2003 Design, manufacture, delivery, assembly, and commissioning of a blast furnace charge blending including necessary steel construction Material:Coke/charge Capacity:750 t/h Speed:1.68 m/s Power: 11 kW to 75 kW CMG 01Belt conveyor BB 1,000 x 10/2 m CMG 02Belt conveyor BB 1,000 x 86/17 m with conveyor bridge CMG 03Vertical lift conveyor BB 1,400 x 38 m CMG 04Cleaning conveyor BB 1,000 x 8 m www.hese.de 11 MINE CAYIRHAN Head station Rear drive Tensioning unit Conveying direction Conveying direction Plant: Mine Cayirhan / Turkey Design, manufacture, and delivery of a belt conveyor consisting Plant sector: Conveyor G 4007 of a double drum head drive, transfer point with storage loop, Year of construction: 2006 Conveying direction 12 and rear drive MINING TECHNOLOGY BELT CONVEYORS Material:Coal Capacity:1,800 t/h Belt width: 1,200 mm Length:2,027 m Height:27 m Speed:3.78 m/s Power: 4 x 400 kW Conveying belt: ST 2500 Drive traction: T1 = 637 kN; T2 = 260 kN www.hese.de 13 RAG - MINE PROSPER HANIEL tion g direc yin Conve Conveying direction Plant: RAG - Mine Prosper Haniel Material:Coal Plant sector: Belt NW 2 Capacity:3,200 t/h Year of construction: 2004 Belt width: 1,400 mm Length:1,810 m Height:258 m 14 Speed: 3.2 m/s Ø of drive pulley: 1,250 mm Conveying belt: PVG 2500 MINING TECHNOLOGY BELT CONVEYORS Boom conveyor HKA 1250/1700 Drive HKA 1250/1700/280 n g directio Conveyin Conveying direction Design, manufacture, delivery, and commissioning of a belt conveyor consisting of: • Double drum head drive with boom and belt clamping device Power: 3 x 500 kW • Three-drum TT drive station Power: 3 x 500 kW • Takeup loop HBS 1000/1700 • Belt reversal HBU 1000/1700 www.hese.de 15 HOPPER DISCHARGE CONVEYOR RAG MINE WEST Plant: RAG - mine West Plant sector: ROW Year of construction: 2009 Hopper discharge conveyor BF 1300 including discharge chute, gate slide, control gate, dust collector, and dribble chute 16 Material: Raw coal Capacity: 2,400 t/h Transport width: 1,000 mm Length: 5m Layer height: 990 mm Double-strand round link chain: 26 x 92 mm Chain speed: 0.56 m/s Power: 63 kW MINING TECHNOLOGY HOPPER DISCHARGE CONVEYOR RAG MINE AUGUSTE VICTORIA Plant: RAG – mine Auguste Victoria Plant sector: NO 30 Year of construction: 2009 Hopper discharge conveyor BF 1300 including hopper for three belt conveyors, control gate, dust collector, substructure, and inspection Material: Raw coal Capacity: 4,100 t/h Transport width: 1,300 mm Length: 7m Layer height: 1,000 mm Double-strand round link chain: 26 x 92 mm Chain speed: 0.73 m/s Power: 2 x 63 kW www.hese.de 17 MINING TECHNOLOGY BELT CONVEYORS RAG MINE WEST INTERMEDIATE DRIVE Plant: RAG - mine West Plant sector: Coal haulage 6300 Year of construction: 2009 Design, manufacture, and delivery of an intermediate drive HKA 800 / 1700 - 250 kW -Z Material:Raw coal Belt width: 1,400 mm Speed:3.2 m/s 18 Power: 2 x 250 kW Pulley diameter: 824 mm BELT CONVEYOR PULLEYS KSS BOXBERG Plant: KSS Boxberg Year of construction:2009 2 drive pulleys with T-flange, closed pillow block housings and spherical roller bearings 22248CCK / W33 Diameter: 1,000 x 2,300 mm Drive traction: max. 378 kN Torque: max. 1 x 70 kNm Rubber coating: 20 mm waffle profile, hot vulcanized, approx. 65° Shore A 2 tension pulleys with T-flange, slide bearing, and spherical roller bearings 22248CCK / W33 Diameter: 1,000 x 2,300 mm Drive traction: max. 410 kN Rubber coating: 30 mm waffle profile, approx. 60° Shore A www.hese.de 19 STEEL WORKS GHC-D.R.I. / ABU DHABI (U.A.E.) Project: Steel works GHC-D.R.I. / Abu Dhabi (U.A.E.) Delivery of 63 belt conveyor pulleys 18 drive pulleys Diameter: 500 x 800 mm to 1,000 x 1,600 mm 45 tail pulleys Diameter: 400 x 800 mm to 800 x 1,600 mm Pulley load: up to 450 kN Rubber coating: 12 mm, hot vulcanized, arrow-shaped Balancing: dynamic 20 BELT CONVEYOR PULLEYS ALROSA Project: Alrosa, diamond mine Russia Year of construction: 2000 Delivery of 7 disk pulleys for Pocketlift Alrosa Installed power: 2 x 110 kW Speed: V = 2.25 m/s 1 drive disk pulley ø 2,000 x (2 x 300) -1,800 mm with inside bearing and flange coupling 2 tail pulleys ø 2000 x (2 x 300) - 1,800 mm with inside bearing 2 tail pulleys ø 2000 x (2 x 300) - 1800 mm with outside bearing 2 tail pulleys ø 1500 x (2 x 200) - 1860 mm with inside bearing www.hese.de 21 RHEINKALK PLANT FLANDERSBACH Project:Rheinkalk Conveyor system Flandersbach Year of construction: 1998 Delivery of 39 pulleys for conveyor systems in the plant Flandersbach Output increase in the limestone quarry Rohdenhausen (biggest limestone quarry in Europe) Installed power: up to 2 x 500 kW Speed: V = 3.35 m/s 9 drive pulleys: ø 630 x 1,150 to ø 1,250 x 1,800 mm 30 tail pulleys: ø 630 x 1,150 to ø 1,250 x 1,800 mm Drive pulley with ceramics friction lining ø 1,250 x 1,800 mm, pulley load max. 750 kN, spherical roller bearing 23168 22 BELT CONVEYOR PULLEYS COPPER MINE LOS PELAMBRES Project: Los Pelambres copper mine / Chile Year of construction: 1998 Delivery of 27 belt conveyor pulleys for one discharge conveyor and three downhill conveyors Pulleys for discharge conveyor CV-001: • 2 drive pulleys ø 1,000 x 3,300 mm Pulley load 680 kN, bearing size 23160 • 3 tail pulleys ø 1,000 x 3,300 mm Pulley load max. 844 kN, bearing size 23160 Pulleys for downhill conveyor CV-005 / 006 / 007: • 10 drive pulleys ø 2500 x 2100 mm Pulley load max. 4,409 kN, bearing size 241600 • 12 tail/drive pulleys ø 1800 x 2100 mm Pulley load max. 260 kN, bearing size 23040 CV-001 CV-005 CV-006 CV-007 Capacity (t/h) 14,000 8,700 8,700 8,700 Belt width (mm) 3,000 1,800 1,800 1,800 Length (mm) 108 5.967 5.337 1.446 Conveyor belt EP-1600 ST-7800 ST-7800 ST-4000 Speed (m/s) 3.0 6.0 6.0 6.0 Power (kW) 800 10,000 10,000 5,000 www.hese.de 23 HESE Maschinenfabrik GmbH | Magdeburger Straße 16a | D - 45881 Gelsenkirchen phone: +49 (0)209 9 80 99 - 0 | fax: +49 (0)209 9 80 99 - 199 | e-mail: [email protected] | www.hese.de REF1303V03EN
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