KBP SRP-2K SYSTEM

KBP SRP-2K SYSTEM
KBP SRP-2K SYSTEM / Steamed Rice Plant
• Capacity : Steamed rice 2,000ea/hour/set
• Power consumption : abt 200KWH(60Hz), abt 250KWH(50Hz)
• Main material : SUS304(Polished inside of the chamber)
• Heat transfer : Steam of the boiler
• Production Category : Steamed Rice (White Rice & mixed grains with resin- container, etc)
• Expiration date : Room temperature 8~12month(nitrogen gas flush packaging, EVOH film use)
• Price : Total solution about KRW 5,000,000,000/set (Attached Supply Scope)
©KOREA BIO PLANT CO., LTD.
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SOLUTION & SERVICE
Manufacturing Technology • Facility • Construction Consulting • Manufacturing Control Program
FUTURE for SRP-2K SYSTEM-SEE PROGAM
Safety
Cost-Efficiency
Easy of Use
• HACCP Level Design
• FEM Analysis for the Chamber
• Clean Utility System
• Minimizing Energy Consumption
• Minimizing Operating Employees
• Various Production
• Central Control Operation
• Easy to Operate
• Convenient Maintenance
©KOREA BIO PLANT CO., LTD.
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KBP SRP-2K SYSTEM / Process
Washing Maching & Dryer
Raw Meterial Intake
Selector(Stone, Iron)
Broken Rice Selector
Pretreatment
Rice Feeder
1st Water Supplier
Raw Material Blending (Option)
Automatic Container Feeding Maching
Main Chamber
Pressurization
Boiler
Compressor
Sterilization
Metal Detector
Curing & Cooling
©KOREA BIO PLANT CO., LTD.
2nd Water Supplier
Weight Grader
Inspection
Cooking
Printer
N2 Generator
Depressurization
Negative Pressure Tester (Option)
Sealing
X-ray Scanner (Option)
Product Outlet
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KBP SRP-2K SYSTEM / Outside View #1
Curing & Cooling
Compressed Air & N2
Main Control Room
Steam Filtering
Sealing
Steam Boiler
Condensate Water Tank
Water Tank
RO System
Main Chamber
2nd Water Feeder
1st Water Feeder
Pretreatment
Rice Input
©KOREA BIO PLANT CO., LTD.
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KBP SRP-2K SYSTEM / Outside View #1
Rice Feeder
Vessel Cleaner
Inspection & Re-feeder
Vessel Feeder
Curing & Cooling
Main Chamber
Inspection
Equipment
©KOREA BIO PLANT CO., LTD.
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KBP SRP-2K SYSTEM / Outside View - Detail
2nd Water Feeding
1st Water Feeding
Vessel Feeder
Inspection & Re-feeder
Vessel Cleaner
Rice Supplier
©KOREA BIO PLANT CO., LTD.
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KBP SRP-2K SYSTEM / LINE UP
Batch-1
Batch-2
Batch-3
8Hour
8Hour
8Hour
210g
210g
210g
2,000ea/Hour
4,000ea/Hour
6,000ea/Hour
Main Operator
1Man
1Man
1Man
Sub Operator
1Man
2Man
3Man
Pretreatment
1Man
2Man
2Man
Packing(manual, not automatic)
6Man
12Man
18Man
Maintenance Engineer (Electrical & Machine)
2Man
2Man
2Man
150Liter
300Liter
450Liter
1,500kwa
2,900kwa
4,300kwa
2,000kg
2,000kg
2,000kg
Working Hour
Product (Steamed rice)
Capacity
Operation
Working*
Utility
(per 8 Hours)
Light oil
Electric power
Water
*
The mentioned worker is reference only.
*
Note : The above values are changeable subject to the site conditions.
©KOREA BIO PLANT CO., LTD.
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KBP SRP-2K SYSTEM / Batch-1
* The above values are changeable subject to the site conditions.
©KOREA BIO PLANT CO., LTD.
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KBP SRP-2K SYSTEM / Batch-2
* The above values are changeable subject to the site conditions.
©KOREA BIO PLANT CO., LTD.
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KBP SRP-2K SYSTEM / Batch-3
* The above values are changeable subject to the site conditions.
©KOREA BIO PLANT CO., LTD.
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SUPPLY SCOPE / Manufacturing Equipments
Pretreatment Equipment
Pretreatment Equipment
Sealing Equipment
• Hopper & bucket elevator
• Pressure chambers
• Push-up unit for steamed rice
• Silo for weighing
• Automatic gate : 6sets
• Conveyer for push-up unit
• Metal separator
• Process piping • Line-up unit to input to the sealing machine
• Stone separator
(Steam, compressed air, CIP Drain & etc.)
• Sealing machine
• Bucket elevator for rice washing machine
• Transferring equipment in the chamber
• Enclose
• Rice washing machine
• Insulation panel for the main chamber
• Push-out conveyer
• Dryer & exhaust duct for the dryer
• Local control panel
• Direction convertor
• Bucket elevator for the vibrating separator
!
• Vibrating separator
Return-Conveyer system
• Bucket conveyer
• Return conveyer(7sets)
!
• Silo for washed rice
• Automatic diverter (4sets)
Curing & cooling equipment
• Bucket conveyer to supply washed rice
• Run & Stop equipment
• Conveyer for push in & out (2sets)
• Local control panel
!
• Conveyor cover & drain pan
• Curing & cooling chamber
• Piping (Compressed air , Drain)
• Heating control equipment
Feeder for Washed Rice & Resin-Container
• Hot air supply unit (2sets)
• Cooling control equipment
• Feeder for washed rice
• Local control panel
• Enclose
• Supplying & buffering equipment for resin-container
• Conveyer for curing & cooling (3sets)
• Local control panel
• Local control panel
• Inspection & re-supply equipment for resin-container
• Remover to foreign matter
• 1st water feeder
• 2nd water feeder
©KOREA BIO PLANT CO., LTD.
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SUPPLY SCOPE / Utility Equipments
Supply of Water
Compressed Air & N2 Gas
• Filtering system of water
• Oil free compressor
• RO-System
• Air dryer
• Micro-filtering system
• After cooler
• Pump & Piping
• Micro-filtering system
• CIP System & Piping
• Compressed air tank
* Note : RO-system is to generate water for the boiler
• N2 generator
!
• N2 tank
Steam equipment
!
• Steam boiler
Control system
• Condensate water tank
• Water level control of water tank
• Steam header
• Steam supply control
• Micro-filtering system
• Compressed air & N2 gas control
• Piping
• CIP(Cleaning in place) control
©KOREA BIO PLANT CO., LTD.
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SUPPLY SCOPE / Others
Packing & Transportation
Utility
• Factory packing
• Electric work(distribution panel, main power etc.)
• In-land transportation(FOB BUSAN port)
• 1st water supply work
• Supervisor round-trip airfare
• Fuel (Oil or Gas) tank & supply work
• Supervisor dispatch
• Trench for drain
• Air circulation system
Documents & Try out
• Packing list
• Operating manual
• Maintenance manual
Architecture
• Trial run(10days)
• Factory design
• Construction work
• Partition work in the factory
Transportation, Installation & Trial Run
• Transportation from local port to the factory
OU
T
OF
• Un-packing
©KOREA BIO PLANT CO., LTD.
• Installation
• Machinery for installation
• Safety storage of all equipment
• Supervisor's accommodation & commute car
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KOREA BIO PLANT CO., LTD.
C-706, 253, Pangyo-ro, Bundang-gu, Seongnam-si, Gyeonggi-do, Korea
Phone 82 31 8018 8737 • Fax 82 31 8018 8739 • Mail [email protected]
©KOREA BIO PLANT CO., LTD.

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