Business models for biogas deployment

W2B:
An innovative approach to
the treatment of municipal
solid waste
Abudhabi, January 2014
Our Business
Our business is composed of three key areas
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Engineering and construction (E&C)

70 years of experience in energy
infrastructures


Proprietary know-how
Develops these key activities in
two high-growth sectors
1st international contractor in T&D
Concession-type infrastructures

Solar, power transmission, desalination,
cogeneration and others


Very low market risk
Energy
Environment
25 years off-take contracts ahead
Industrial production

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
Biofuels, industrial waste recycling
High growth markets
Market leading positions
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Our Business
We have been growing with 18% CAGR for the last 10 years
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Our Business
…and markets. 26% of our revenues now come from the US and 26% from Latam
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…becoming the only global
ethanol company
York, NE
208 ML
since 2001
Colwich, KS
95 ML
since 2001
Biofuel capacity = 1,440 ML
Feed capacity = 980 KTY
Portales, NM
114 ML
since 2001
Ravenna, NE
341 ML
since 2007
Evansville, IN
341 ML
since 2011
Granite City, IL
341 ML
since 2011
Biofuel capacity = 1,500 ML
Feed capacity = 885 KTY
Cartagena, Sp
150 ML
since 1999
La Coruńa, Sp
195 ML
since 2001
Salamanca, Sp
200 ML
since 2006
Lacq, FR
250 ML
since 2007
Cadiz, Sp
225 ML
since 2009
Rotterdam, NE
480 ML
since 2010
Biofuel capacity = 235 ML
Feed capacity = 980 KTY
Global production
Sao Luis, SP
91 ML
since 2007
San Antonio de
Posse (SAP), SP
0.3MT
since 2011
Sao Joao, SP
144 ML
since 2007
Camilo Ferrari, SP
0.3MT
since 2011
2011
Ethanol (ML):
2,950
Sugar (KTPY):
570
Feed (KTPY):
1,865
Electricity (MW):
259
Biodiesel (ML):
225
2G Assets
Commerical biomass plant Hugoton (KS, US)
95 ML
2013e
Biomass demonstration plant in BCyL
(Salamanca, Spain)
5ML
since 2009
Biomass pilot plant in York (NE, US)
0.1 ML
since 2007
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W2B
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The Fact
We generate 1.3 billion tons of solid waste across the globe.
This can be converted in 70 B gal of fuel, enough to power a
fourth of the world’s 750 million cars1.
1Source:
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Prepared by the authors based on IEA data of a world annual fuel consumption of 1000 Mtoe for the PLDV transportation segment in 2010.
The Context: Waste Generation
The average person generates 4.5 lbs of waste every day
80% of all that waste is recyclable. But 70% is landfilled.
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Our Track Record
15 years of R&D
We have the capacity to scale up our process
Demo Plant
Salamanca
Commercial scale
Hugoton
Pilot Plant
York
Lab
Pilot
Industrial
Butanol/Catalytic process
Catalytic synthesis
laboratory
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Our Track Record
Demonstration plant in Salamanca (Spain), which can process
25.000 t of MSW and produce up to a capacity of 400,000 gal of bioethanol.
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Our Track Record
First commercial 2G plan in Hugoton (Kansas, USA).
It will produce 25 MGal of bioethanol in H1 2014 out of agricultural waste.
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The Concept
To increase recycling by converting food waste and other organic waste
into transportation-grade fuel. Each ton of trash contains over 53 gals.
The Concept
Why Waste to Biofuel?
Problem
MSW management is one of the challenges that society must
deal with because…
 Population increase


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High demographic concentration in big cities
Consumption habits  more than 500 kg/inh/year MSW
No optimized solutions: landfill or incineration
Very heterogeneus material
Wastes are an important carbon source with a high potential for chemical or biochemical
transformation on high value products
Oportunity

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Almost 60% of the MSW is biodegradable
More than 15% is plastic material
MSW has a negative cost in front of other
biomass and other currently-used raw material
costs
* Spanish MSW typical Characterization
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The Context: Waste Management Today
MSW process scheme
Population
MSW
classiffied
Landfills
Transfer
Station
Biogas
Final
disposal
Waste-to-energy
Electricity/
Heat
Composting
Compost
MSW
classiffied
MSW
not
classified
Recycling
Taxes
Paper
Metals
Plastics
$
Flow of money
Flow of MSW
Tipping
fee
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Our Technology
Pretreatment
Pretreatment is one of the keys for the technological success of W2B industrial solution
Key points:

To produce a high quality
raw material (low ash
content and accesible to
enzymes) for the
fermentation
Biowaste

To recover and classify as
much recyclable materials
as possible: Plastics, metals
Organic fiber

To maximize the quantity
of recovered fermentable
material
Plastics
MSW
Metals
(Ferrous and
non-ferrous)
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$
Our Technology
MSW
Sorting (Foucolt, size, magnetic, optical)
Groups together and achieves homogeneous
streams using sorting and hygienization
Inert compound removal
Refines organic stream
with X rays, biowaste, pulper
Pretreatment
Accesibility increase
Acid and steam treatments to increase
accesibility, digestibility and sterilize
PH adaptation
After acid treatment, pH needs to be
adjusted for basicity before EH phase
$
Recyclables
Organic Fraction
L
HC
C
E. Hydrolysis –
Fermentation Distillation
$
61.5 gal/dry ton
Ethanol
Stillage
concentration
Energy
Recovery
Inert Rejection
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Our Technology
Abengoa’s leadership in 2G bioethanol production
Hydrolysis and 2G
enzymes
Cellulose. Polysaccharide
 The key to the success of this process lies in
the use of second-generation enzymes that
are able to turn cellulose into sugars such as
glucose and xylose.
 Abengoa is the only company to have
developed a complete package that includes
technological process development and
enzyme development. These enzymes,
optimized for our process, are able to turn
cellulose into hexoses such as glucose. This
lends an advantage over other technologies
that utilize commercial enzymes.
 Abengoa has the capability to transform
hemicellulose using organisms that are able
to ferment pentoses such as xylose.
 These advantages put Abengoa in a position
of leadership in the production of 2G
ethanol.
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The Benefits
Green jobs creation for a plant with a capacity if 300,000 tons
 Permanent operations jobs: 110 direct and 115 indirect
 Construction jobs (2.5 years):100 direct and 600 indirect
High social acceptance
 Less odor
 Reduced particle and GHG Emissions
 Higher recycling rates
 Low environmental footprint
 Low occupancy rate of landfill
 Positive visual impact (unlike landfilling)
Production of biofuels
 Reduction of fuel costs at the pump
 Energy security with cellulosic bioethanol
 Compliance with international standards for use of
biofuels
Best technology available
 Proven (Enzymatic Hydrolysis) and multiproduct
 Lower CAPEX and OPEX
 Ultra low emissions (unlike incineration)
 Stable output production with diverse input sources (unlike gasification and
biomethanization)
 Conversion of >75% of potential ethanol
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The Wrap-Up
W2B: A modular & global cutting-edge solution producing cellulosic ethanol
 Avoids landfilling of up to 80% of waste
Good for
municipalities
Good for
federal
governments
Good for the
people
 Allows for single-stream processing, avoiding separation at point of
origin
 Increases recycling yields reducing the need for new landfills due to
increased lifetime
 Creates smarter cities through the promotion of clean energy and
reduced environmental footrprint of waste
 Cellulosic ethanol produced from waste helps meet national biofuels
targets for energy security and energy diversification with a clean
renewable fuel.
 Reduces GHG emissions of over 85% vs regular gasoline
 Avoids import of fossil fuels improving the balance of trade and
payments.
 Creates green local jobs
 Well managed waste allows for cleaner air and helps fight against
climate change while preserving the environment and producing
domestic fuels
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Innovative Technology Solutions for
Sustainability
Thank You
www.abengoa.com