Product, Services & Facilities of Panel Division Products Range of Panel Division Products Control Panels Control Desks Bare & Wired Mosaic Electrical Control Unit Control Generator Control Control & Relay Synchronization EMC Mimic Purge 19” Rack & N/W NG & LAVT Junction Boxes MCC & PCC LIE/LIR JB Fixed type LIE LPBS Drawout Type LIR Control Box PDBs Gauge Boards FRP JB Control Posts Recepticales Power JBs HT Kiosks HT Panel LVS Poles DLP based RPS Traffic LCD Camera Touch screens Light LCD Mosaic Advertisement Products of Panel Division ELECTRICAL CONTROL PANEL MOSAIC TILE SYSTEM MIMIC CONTROL DESK UNIT CONTROL DESK MCC PANELS EMC PANEL CONTROL & RELAY PANELS BARE PANEL Products of Panel Division NG & LAVT CUBICLE MARSHALLING PANELS PURGE PANELS SYNCHRONIZATION PANEL SHELTER FRP JUNCTION BOXES LARGE VIDEO SCREENS JUNCTION BOX Products of Panel Division HT PANEL UNIVERSAL TEST BENCH LIE/LIR ECP UCP 19” RACK CHEVAL MAKE 19” RACK Poles Construction System Alcosy Fecosy Welded Surface Finish •Painting •Powder Coating Material •CRCA •SS 304/316 •Alu Zinc •Al Accessories •Mounting Plate •Mounting Channel •19” Rack •Gasketing •Anti Vibration Pad •Door Locks •Blanking Plate •File Pocket Comparison Parameters Fecosy Welded Alcosy Strength Very High Medium High Load Carrying Capacity Very High Medium High Aesthetics Very Good Good Best Durability Good Good Very Good Surface finish Very Good Good Best Delivery Fast Average Very Fast FECOSY Ferrous Construction System (FeCoSy) uses specially designed ferrous frame members for manufacturing cubicles. This system is used for CRCA as well as SS Cubicles. The 8 Fold have 1.7mm & 5 Fold 2.5mm thick member ensures a rigid section of the cubicle. 5 FOLD SECTION 8 FOLD SECTION These are welded together to form a rigid structure. The structure is covered from all the sides with the help of removable sheets and hingable doors. ALCOSY Suitable for Areas where Flexibility, Light weight, aesthetics, Resistance to Corrosion, high IP protection are desirable. Ingress Protection up to IP-65. ALCOSY20/30 construction system used to build a rigid framework by bolting an aluminum alloy member to a corner block. The bolts are concealed in internal slots to give a smooth exterior surface. The interior fixing bolts can slide anywhere along the length of the member to hold brackets for structure fitting and hardware. Control Panel Features •Simple construction, •Reduced hardware, •Easy assembly, •Good aesthetic Looks, •Cost competence, •Faster production capabilities with all standard features. • Flexibility in size, mounting, accessibility, finish. •Specially designed gaskets. •Interchangeability of doors, side sheet, removable cover & mounting plate. •Load carrying capacity 800Kg •Door Opening 130-180 degree Examples Examples Examples Internal View D-type gasket Corner block & lifting Hook Adjustable Mounting rail for flexibility File Pocket Corner Block Door Lock Corner Block FIXED MCC Features • Single / Double Front • Full Compartmentalize • Insulators & Busbar supports : SMC 25 Grade / DMC type • Gasketing : PU • Bus bars :E91E Aluminum or Electrolytic Copper • Max Current rating : 5000 A (Al) or 6000 (Cu) • Sizes : Standard Vertical Size : For Single front - 2400 (H) x 850(W) x 600 (D) • Standard Vertical Size : For Double front - 2400 (H) x 850(W) x 1000 (D) • ACB Vertical Size : 2400 (H) x 850 (W) x 1200/1500 (D) mm DRAWOUT MCC Features • Single / Double Front • Full Compartmentalize • Insulators & Bus bar supports : SMC 25 Grade / DMC type • Gasketing : PU • Bus bars :E91E Aluminum or Electrolytic Copper • Drawout type components : Silver plated copper (63A to 630A) • Trolleys : Interchangeable with isolated, test & service feature • Max Current rating : 5000 A (Al) or 6000 (Cu) Examples Trolleys Examples LIE /LIR Features •Minimum Installation space required •The transmitter enclosures (closed type) are provided for mounting Transmitters etc. and located in Boiler area. •Transmitter racks is provided for mounting transmitters and other accessories in buildings and closed areas like the power house building / turbine hall. •Local Instrument Enclosures kept in places where the presence of moisture, Dust and impurities may affect the equipments. •We keep / install in the covered shade and clean area and that area free from any moisture and impurities. •The grouping of exact instrument in LIE/LIR depends on the site condition / availability of process connection which is decided in detail engineering. Examples Junction Box Features • JB’s are designed to electrical & electronics control instruments and components in indoor or outdoor areas where dust, water, oil etc. contamination are present. • Apart from CRCA and SS Enclosure Galvanized Iron enclosures & Aluminum Enclosures also available Ingress protection up to IP-67 • Suitable for 110 degree door opening Die cast Examples LPBS Features Pyrotech provides LPBS in •FRP material •Aluminum Die Cast •Polycarbonate . Types:•DOL •RDOL •Multiple Push Button Station Examples Fabricated Keyboard FRP Features • In the areas where moisture is high FRP boxes is used as they are corrosion free. e.g chemical plants. • Fiberglass Reinfost Polyester is made of 4mm thick sheet and capable of working at 90°C • Light Weight-easy to handle & Transport • High Strength to weight ratio • Corrosion Resistance • Non Conductive • Non Magnetic • Environment safe Examples ECP / UCP Features • ECP & UCP are very much used in control rooms for monitoring and controlling of the process of plant. • Following Devices can be mounted on ECP/UCP:• PB Station • A/M Station • Miniaturized Control Switches • Recorders Annunciation Windows • Electrical Mimic Diagram • Indicators • Application: Mostly in Boiler & turbine area Examples Examples EMC Panel Features • To protect the electrical equipments from Electromagnetic or Radio magnetic waves EMC panels are used • GI Sheets are used inside the panels to provide protection & EMC Gasketing ,EMC louvers & various EMC components are used to protect electrical equipments from EM waves Examples Control Desk Features • Ergonomically designed for operator comforts & suitable for housing mounting personnel computers, 21” CRT’s, 19” racks mounted equipments, video monitors & other required items. • Fully modular in design & construction. • The desks can be made to suit any shape, size & appearances. • Console top shall be powder coated steel/SS buff finish/or MDF wood is laminated to desire color shade. • Power distribution for console equipped with 15/5 Amp Surge protector, 3 pin socket, MCB & Terminals. • Rails /Slides for CPU to take out with high efforts. Examples Examples CONTROL & RELAY PANELS Features • Mainly used for controlling and protection of various different voltage switchyards •We supply the relay interlocking hardwired panel & desk with time delay circuits. completely customized •Protection & Control schemes for the following Circuits: •Transmission Lines •Generator Transformers •Inter-connecting Transformers •Feeder Transformers •Reactors •Tie / Transfer Bus Coupler •Bus Coupler Generator Control Panel Features • Mainly used for controlling the generator • We supply the controls of generator in hardwired panel & desk with protective relays. • We provide complete engineered panel from your single line diagram to the complete solution. Examples Synchronizing Panel Features • Mainly used for synchronization of multiple feeders. • To provide an uninterrupted supply alternators are used in parallel. To hook up one Generating source to other Generating Source, both systems should be synchronized. • We supply the Synchronization in hardwired panel & desk. • We provide complete engineered panel from your single line diagram to the complete solution. Examples Purge Panel Features • Purge panel is a panel in which a positive pressure is maintained inside the cabinet so that hazardous gases can not enter into the cabinet. •Application - Hazardous area, Zone-1/2, Gas group II A/B, IIC • Maximum size – 2100(H) x 1000(W) x 800(D) • Purge scheme – X/Y/Z • Certification – Ex-D Certification for individual components • Input – Air/Nitrogen Examples Mosaic Panel & Desk Features • Mosaic tile system is one of the most user friendly, reliable and economical approach to process visualization and control. • Imported from Subklew, Germany. • The tiles are mounted on a metallic grid and the grid can be mounted on plain and curved surfaces as per the requirements. • 24 x 24 mm honey comb structure which supports 24x24, 24x48 & 48x48 modules • Support System - Aluminum Die casted alloy • Active Elements – Available in more than 1000 • Tile - Made up of Polycarbonate variants Examples DMRC Control Room KMRC Control Room Examples Examples Shelter Features • The shelters are suitable for multilateral use for housing, measuring and controlling equipment in power plants, natural gas, energy petroleum refinery & petrochemicals • Fully Insulated, no condensation, Very low heat gain from direct sun light, fully dust & moisture free. •The shelter consist of self-framing exterior skin assembled on a rigid superstructure. • The super structure is made up of 3 mm folded sheet of CRCA or Stainless Steel. • The floor and roof are made strong enough to take load of 4/5 man. The all joints are made water tight with appropriate sealant • Fiber glass wool insulation is used to achieve min. R2.0 insulation rating Examples Examples Test Bench Features •Universal Test Bench - Used for general purpose testing of instruments. The instruments required for testing are Multimeter, Megger & HV tester • Electronic Test Bench – Facilitates to test the electronic equipment, Used instruments like Oscillator/ Frequency generator, Micro Processor based universal temperature calibrator with resistance measurement facility. • Hydro Pneumatic Test Bench - Facilitates to test the Hydro Pneumatic equipment, Includes instrument like Leakage Testing Unit, Weight Testing, • Temperature Test Bench – Facilitate to measure and record temperature on various points, test and calibrate temperature sensor Examples Universal Test Bench Temperature Test Bench Work Bench Leakage testing Instrument Hydro-Pneumetic Test Bench Electronics Test Bench HT Panel Features • Robust construction • Modular design BIS IS 13118:1991 (R2002) Specification For High-voltage A.C. Circuit-breakers • Easy operations • Consistent performance • Consumes less electricity • Maintenance free • Highly durable • Indigenous Design •11 KV VCB indoor panel / outdoor kiosk • Current rating 630/1250/1600/2000 Amp • Rupturing capacity: 20/25/31.5/40 KA • Application: used for controlling high voltage side of any instrument or at substations. Internal Test Certificate Mimic Panel & Desk Features • To show the plant layout and process Mimic panels are used •Mimic MOC – Computerized printing on polyester sheet which is pasted on Acrylic / Hylem sheet •Various types of Mimic Panels available like • Tape Mimic •Acrylic Mimic •Mosaic Mimic Examples 19” Rack & N/W Panel Features • As a standard international practice, many control and instrumentation equipments are designed for housing into 19" racks. The racks are fitted inside the 19" panel meant for the purpose. •The heights are expressed in multiples of i.e. 12U,16U,22U,28U,36U etc. “U” is a “U” standard height module of 44.45mm. •Racks can be provided in both square and round profiles •Constructed in ALCOSY technology in which the framework is made using Aluminum alloy members. Examples NG & LAVT CUBICLE Features • LAVT cubicles are enclosure for housing • Lightening Arrester (L A ), • Surge Capacitor (S C ), • Voltage transformers (V T ) •NG cubicle is a enclosure for installation of •Neutral Grounding Transformer (NGT) •Neutral Grounding Resistance (NGR) • LA & SC provide minimum resistance path and complete fault current flows to ground earth point through earthing bus bar. Examples Large Video screen Features • LED based, maintenance-free illumination • No Colour Wheel, No UHP Lamp, No Auto Lamp Change over and No moving parts make it low MTTR. • • • • • • • • Available in Zero Mullion Precision View ™ Screens • Better for the environment (No mercury, No lead) 60,000 hour LED reliability Vibrant wide LED color gamut Utilizes SIFI Auto-Color Balance for wall balancing Instant-on to full brightness Dust resistant positive pressure chassis design Liquid free & maintenance free “heat pipe” cooling system Staple free unique construction prevents from pouching & bowing. 11 High – ONGC, Mumbai 2x6 Matrix Invensys CGPL Mundra 2x3 Matrixes Vasundra Bhavan– ONGC, Mumbai 2x4 Matrix Tata Power 2x3 Matrix NTPC Ramagundam 1x5 Matrix NTPC Sipat 1x1 Matrix Poles Features • Pyrotech has started manufacturing various type of Poles using indigenously developed proven technology since 2008. •Our Poles's are rugged, maintenance free, corrosion free and easy to install. Poles manufacturing process includes Cutting, Bending, Welding, Galvanization, Painting, Assembling which is performed on World class machines with highly skilled manpower. Examples Export Projects Europe Africa Asia America Germany Nigeria Tanzania Italy Zambia Spain USA Australia Bangladesh Sri lanka Japan Kazakhstan Sudan Iraq Russia Vietnam Bahrain Ethiopia Libya Iran Singapore Indonesia Muscat UK Egypt Oman Mangolia Malaysia China Dubai Belgium Kenya Bhutan Korea Kuwait Australia Operating Locations DELHI UDAIPUR AHMEDABAD D VADODARA BHOPAL MUMBAI KOLKATA MARKETING HEAD OFFICE PRODUCTION FACILITIES REGIONAL OFFICES HYDERABAD BANGALORE CONSULTANTS Major Clients Contact Us Kuldeep S. Rathore P.D Raghuveer (Sr. Manager-Marketing) (Executive Director) Pyrotech Electronics Pvt. Ltd. Unit#2 Pyrotech electronics Pvt. Ltd. Unit# 2 Head office Udaipur South regional office(Bangalore) M# : +91-9529244111 M# : +91-9342816887 Email : [email protected] Email : [email protected] Pankaj Patidar Mahesh Manjunath (Astt. Manager-Marketing) (Manager Marketing ) Pyrotech Electronics Pvt. Ltd. Unit#2 Pyrotech electronics Pvt. Ltd. unit #2 M# : +91- 9829782244 South regional office (Bangalore ) Head office Udaipur M# : +91-9379862616 Email : Email : [email protected] [email protected] [email protected] Sharing, Feedback, Questions Thank you for sharing, participation and interactions.
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