MPS - Ronald A. Williams

Mechatronics and factory automation > MPS® > MPS® 200 Complete systems
MPS® 200 complete systems
With blended learning package and modular expansion options
Complete from A to Z
MPS® 200 systems come with all the
required accessories, guaranteeing
effective training from the very start.
They range from small complete systems to entire mechatronic laboratory outfits.
The new interface concept offers
many possibilities for direct combination of individual stations. Various
aspects determine the decision for
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– Training content
– Supplementation of
existing stations
– Budget
– MPS® stations
– All necessary accessories such
as trolleys, power supply units,
control console, workpiece set, etc.
– Control package with programming
software and cable
– Visualisation and simulation software
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MPS® 202-Mechatronics
Small but complete
Distributing, Sorting
MPS® 203-Fieldbus
Mechatronics and fieldbus
technology
Distributing with AS-interface,
Testing, Sorting with Profibus DP
Mechatronics and factory automation > MPS® > MPS® 200 Complete systems
Flexibly expandable
Of course you can also gradually
expand your MPS® 200 system with
stations, modules and components
or with additional web-based training programs.
MPS® 205-Mechatronics
Everything you need
for project work
Distributing, Testing, Pick&Place,
Fluidic Muscle Press, Sorting
MPS® 202-Robotics
Handling and assembly
Assembly with robots
Blended learning package
included
Each MPS® 200 system includes
a package of web-based training
programs as well as FluidSIM®
Pneumatic and Mechatronics
Assistant, the tool for professional training. Some packages
include CIROS® Robotics, CIROS®
Programming and CIROS®
Mechatronics.
MPS® 210-Mechatronics
The all-rounder
Distributing, Testing, Processing,
Handling, Buffering, Assembly with
robots, Punching, Sorting
www.festo-didactic.com
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Mechatronics and factory automation > MPS® > Extensions and accessories
Actuating, networking, operating, monitoring, optimising
Controlling processes as in industry
Close to reality
In MPS® – as in real production
plants – controllers are responsible
for signal processing. The signals in
the system can be transferred directly from the station to the controller
via I/Os or various fieldbus systems
or between controllers to support information exchange.
Market leading industrial standards
The MPS® is based on industrial
standards. Automation solutions and
trends from the market leaders are
part of the MPS® concept.
– Programmable logic controllers
from the market leaders
– Project planning and programming
tools complying with IEC61131
The most commonly used fieldbuses:
PROFINET, PROFIBUS, AS-Interface,
Ethernet
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Choice of PLC –
optimised for training use
We can fit an EduTrainer®, providing
a completely assembled and wired
PLC rack, with the PLC of your choice
and, if required, fieldbus components as well. The advantage of the
EduTrainer® in the MPS® station is
clear: you can remove the controller
and use it for other processes or in
laboratory furniture.
Reliable safety modules
Hardly any issue affects so many
employees in a company as health
and safety. Emergency stop, safety
curtains, safety doors and failsafe
control systems are all part of a system made up of MPS® stations.
Planning
Data recording
Mechatronics and factory automation > MPS® > Extensions and accessories
ERP
Company level
MES
Operations management level
SCADA
PLC
Input/output signals
Manufacturing/production process
(Process) management level
Control level
Field level
Process level
From field to company level
All control technologies and systems
used in industrial production can be
integrated into the modular production system and the learning factories from Festo Didactic. This gives
basic and advanced training a high
level of practical relevance at all levels of the CIM pyramid.
Plug and run
The station, the control console and
the EduTrainer® are all equipped with
standardised SysLink interfaces. All
you have to do is plug them in, there
is no need to wire different connectors.
Hot topic – energy saving
On the trail of waste: identifying
potential savings means first of all
measuring current consumption.
The Wattmeter acts as a smart meter for training systems with a 24 V
DC power supply and a maximum of
120 Watts.
A switchable interface for 0 – 10 V DC
or 4 – 20 mA is integrated for data
transmission. Ethernet is available as
an option.
Optimising processes – Ensuring
quality in production
Production defects or tolerance deviations identified too late or not at all
often lead to expensive consequential damage or recalls.
Optional modules in the MPS® are
responsible for continuous quality
inspection. Laser sensor and analogue sensors measure the workpiece height. A signal converter can
then digitise the analogue signal.
www.festo-didactic.com
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Mechatronics and factory automation > MPS® > MPS® 200 Complete systems
MPS® 202-Mechatronics – Small but complete ...
Simple communication
A station can only pass on a workpiece to the next station if it is ready
to process it. In the MPS®, this
“OK” signal is provided via optical
sensors. This makes it very easy to
combine stations.
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Alternatively enhanced I/O
communication
The stations can also be networked
via I/Os. We have routed the necessary input and output signals to 4 mm
safety sockets to facilitate this communication. The corresponding exercises and worksheets can be found in
the Mechatronics Assistant.
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Controlling, simulating and
programming with EasyPort
No matter which control package
you choose the scope of delivery
always includes EasyPort, the universal interface for getting started with
blended learning.
Then there’s FluidSIM®
Simply start FluidSIM and the integrated Soft Logo! takes over control
of a station or the entire system. Getting started with programming has
never been so easy.
Mechatronics and factory automation > MPS® > MPS® 200 Complete systems
... with blended learning package, FluidSIM®,
Mechatronics Assistant and web-based training programs
Complete MPS 202 system with Simatic S7-300 control package
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Complete MPS 202 system with Festo CPX-CEC control package
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Complete MPS 202 system with Allen Bradley ML 1500 control package
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Complete MPS 202 system with Mitsubishi MELSEC control package
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PLC control packages include:
SIMATIC S7-300
2x EduTrainer® Universal with SIMATIC S7-313C-2DP, 1x programming cable,
1x programming software STEP 7 Professional for Training
Festo CPX-CEC
2x EduTrainer® Universal with CPX-CEC, 1x programming cable,
1x programming software CoDeSys
Mechatronics Assistant
Professional Training –
Successful training with MPS®
With more than 2,000 pages of lesson material on the two stations,
the system can be used in lessons
straight from the box. Also provided
are exercises on modules, stations
and all related topics such as circuit
diagram creation, PLC programming
and a full set of documentation for
the trainer.
Allen Bradley ML 1500
2x EduTrainer® Universal with Micro Logix 1500, 1x programming cable,
1x programming software RS-Logix 500 Starter
Mitsubishi MELSEC
2x EduTrainer® Universal with FX1N, 1x programming cable, 1x programming
All the exercises can be modified,
extended and archived, making the
Mechatronics Assistant the tool for
professional training methods.
software GX IEC Developer FX
The MPS® 202-Mechatronics system contains everything you need for training:
Stations
Distributing, Sorting
Accessories
2x trolley, 2x power supply unit, 2x control console, 1x workpiece set, 1x SimuBox
Control technology
Getting started with MPS® 202 –
a multi-media experience
The Discover MPS® 200 web-based
training program takes your trainees
on a voyage of discovery – in their
own home, in the laboratory or in any
other location that suits them.
1x PLC control package, 1x EasyPort
Software
1x FluidSIM® P, 1x Mechatronics Assistant, 1x Discover MPS® 200 web-based
training program, 1x LOGO! Training web-based training program
Function
The Stacking magazine module separates workpieces. The Changer module transports the individual workpieces to the sorting conveyor by
means of its vacuum gripper. Optical and inductive sensors differentiate the workpieces based on material and colour. Pneumatic branching
gates then sort the workpieces onto
three different slides.
Training aims
– Mechanical set-up of a station
– Installation of tubing for pneumatic
components
– Vacuum technology
– Pneumatic linear and rotary drives
– Application of simulation tools
– Correct wiring of electrical components
– Correct application of limit
switches
– Mode of operation and applications
of optical and inductive sensors
– Logic programming
– Programming and application of
a PLC
– Structure of a PLC program
– Programming of alternative
branches
– Programming of an operating
mode part
– Set-up and optimisation of
material flow
– Optimisation of setting-up times
– Linking of stations
– Simple communication
– Material flow control
– Enhanced I/O communication
– Commissioning of complex
systems
www.festo-didactic.com
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Mechatronics and factory automation > MPS® > MPS® 200 Complete systems
MPS® 205-Mechatronics – Everything you need for project work ...
State-of-the-art automation
technology
The latest handling components,
pneumatic muscle, a wide range
of cylinders, proportional pressure
regulators, numerous valve types,
inductive sensors, optical sensors,
pressure sensors, etc. – the MPS®
205-Mechatronics system offers a
seemingly endless variety of components.
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Central EMERGENCY STOP board
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EMERGENCY STOP pushbuttons
correctly positioned in a system
are essential. The MPS® therefore
comes with an EMERGENCY STOP
board which you can connect anywhere. You decide where to attach
the EMERGENCY STOP pushbuttons
in the system.
Control, simulation and
programming
The introduction to programming is
provided by FluidSIM® and EasyPort.
FluidSIM® can be used to realise
simple logic or relay control systems.
Start FluidSIM® and the integrated
Soft Logo! takes over control of a
station or the entire system. More
complex programs are realised using
the EduTrainers® Universal. Worked
examples providing extensive sample programs for all the stations are
included.
Mechatronics and factory automation > MPS® > MPS® 200 Complete systems
... with FluidSIM®, Mechatronics Assistant and
web-based training programs
Complete MPS 205 system with Simatic S7-300 control package
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Complete MPS 205 system with Festo CPX-CEC control package
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Complete MPS 205 system with Allen Bradley ML 1500 control package
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Complete MPS 205 system with Mitsubishi MELSEC control package
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PLC control packages include:
SIMATIC S7-300
Project work
The Mechatronics Assistant contains
project exercises with assembly instructions for lessons on handling
applications. These project exercises
help you to prepare your students for
all the demands of mechatronics.
5x EduTrainer® Universal with SIMATIC S7-313C-2DP, 5x programming cable,
1x programming software STEP 7 Trainer Package
Festo CPX-CEC
5x EduTrainer® Universal with CPX-CEC, 5x programming cable,
5x programming software CoDeSys
Allen Bradley ML 1500
5x EduTrainer® Universal with Micro Logix 1500, 5x programming cable,
5x programming software RS-Logix 500 Professional
Mitsubishi
5x EduTrainer® Universal with FX1N, 5x programming cable, 1x programming
software GX IEC Developer FX Trainer package
The MPS® 205-Mechatronics system contains everything you need for training:
The web-based training program for
greater efficiency
The Discover MPS® 200 web-based
training program enables your
students to prepare for working with
the system – in their own home, in
the laboratory or in any other location that suits them. This facilitates
a dramatic increase in learning efficiency. Use blended learning to exploit the benefits of a wide range of
media in your lesson.
Stations
Distributing, Testing, Pick&Place, Fluidic Muscle Press, Sorting
Accessories
5x trolley, 5x power supply unit, 1x workpiece set, 5x SimuBox
Control technology
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Software
FluidSIM® P licence for 6 users, 1x Mechatronics Assistant, 1x Discover MPS® 200 WBT,
1x Project Management WBT, 1x LOGO! Training WBT
Function
The Distributing station separates
workpieces from the Stacking magazine and moves them to the Testing
station. The Testing station checks
the workpiece height. The Pick &
Place station places the workpiece
insert on the body and the Fluidic
Muscle Press station presses it in.
The Sorting station then sorts the
workpieces according to material
and colour onto three slides.
Training aims
– Mechanical set-up of a station
– Vacuum technology
– Pneumatic linear and rotary drives
– Application of proportional
pressure regulators
– Application of the pneumatic
muscle
– Application of simulation tools
– Application of limit switches
– Mode of operation and
applications of optical and
inductive sensors
– Application of pressure sensors
– Logic programming
– Programming and application
of a PLC
– Structure of a PLC program
– Programming of operating modes
Project work
– Set-up and optimisation of
material flow
– Optimisation of setting-up times
– Linking of stations
– Simple communication
– Material flow control
– Enhanced I/O communication
– Safety engineering
www.festo-didactic.com
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Mechatronics and factory automation > MPS® > MPS® 200 Complete systems
MPS® 202-Robotics – Handling and assembly ...
Commissioning robot systems
Robot systems are far from easy
to assemble and dismantle, transport and commission, but represent
a highly interesting topic when it
comes to training.
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The robot performs precision
assembly of pistons and springs
The RV-2SDB performs more than
just simple handling tasks in the
MPS® – it also assembles small cylinders and all that entails.
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The robot controller performs the
control function
The new Drive Unit for the RV-2SDB
is small, powerful and lightweight –
and fits into the MPS® trolley. With
Drive Unit and Teachbox, the system is completely equipped straight
from the box. Digital I/Os already
contained in the system are used to
control all the modules such as the
cap and spring magazines.
All I/Os protected by design
The I/Os of the robot controller are
connected with SysLink connectors
via the interface unit of the robot to
guarantee protection against short
circuits and polarity reversal. The
LEDs on the interface unit also permit easy and clear diagnosis.
Mechatronics and factory automation > MPS® > MPS® 200 Complete systems
... with CIROS® Robotics
Complete MPS 202-Robotics system
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The MPS® 202-Robotics system contains everything you need for training:
Stations
Robot, Assembly
Accessories
Programming and simulation
with CIROS®
CIROS® is a professional training tool
that makes programming and simulation of a precision robot extremely
easy and safe.
2x trolley, 1x power supply unit, 1x control console, 1x workpiece set
Control technology
1x robot interface unit
Software
CIROS® Robotics licence for 6 users, 1x CIROS® Programming, 1x Mechatronics Assistant
Function
The bodies of the pneumatic cylinders to be assembled are fed to the
robot via a slide. The robot determines the orientation of the bodies
and places them in the assembly
holder in the correct orientation. The
robot takes the piston from the pallet and assembles it in the body. The
piston springs and the cylinder cap
are fed to the robot from controlled
magazines. The fully assembled
pneumatic cylinder is then placed
on a slide.
Plus comprehensive documentation
The Mechatronics Assistant contains
exercises, sample programs and
assembly instructions. A multimedia tool for training at school and
at work.
Special training aims
– Integration of an industrial robot
in an assembly process
– Teaching of robots in complex
assembly environments
– Commissioning of complex
systems
– Maintenance, servicing and troubleshooting of complex systems
– Programming of industrial robots
www.festo-didactic.com
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Mechatronics and factory automation > MPS® > MPS® Stations
The stations in the Modular Production System at a glance
A production line in a factory can be
made up of individual production
cells. Each cell has a specific function
in the process (distribution, testing,
processing, handling, assembly, storage). You can select an application
or process that meets your requirements from a range of individual stations.
By effectively combining individual
stations, you can assemble your production system.
Learn about the functions and training aims of the individual stations as
well as their possible combinations
on the following pages.
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Distributing station
AS-i distributing station
Buffer station
Pick&Place station
Separating station
Storing station
Mechatronics and factory automation > MPS® > MPS® Stations
Testing station
Processing station
Handling station, pneumatic
Handling station, electrical
Fluidic muscle press station
Robot station
Assembly station
Punching station
Sorting station
Sorting station – Profibus DP
24-month Festo Didactic warranty
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Mechatronics and factory automation > MPS® > MPS® 200 Complete systems
MPS® 210-Mechatronics – the all-rounder ...
Complete
From mechanics, pneumatics, PLC
technology, handling technology,
electrical engineering, electronics
to robotics and hydraulics, each station facilitates interesting exercises
on automation and mechatronics.
The MPS® 210 system is particularly
suited to the areas of handling, PLC
and robot technology due to its close
industrial orientation.
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Exploit the full flexibility of MPS®
The combination of multiple MPS®
stations offers training aims for
many levels of experience and many
different fields. The project kits of
the MPS® 210 system facilitate the
realisation of a wide range of different systems. Conveyor belts, integrated between the MPS® stations,
facilitate a multitude of solutions for
material flow.
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Successful realisation of project
ideas
The MPS® 210 system contains all
the components needed to realise a
wide range of projects – giving your
students a free hand in creativity!
WBT support
The web-based training programs
contained in the MPS® 210 system
will help trainers prepare their students for project work. They deal
with topics such as project planning,
information acquisition or getting
started with the MPS® 210 system.
Mechatronics and factory automation > MPS® > MPS® 200 Complete systems
... with an all-inclusive media package
Complete MPS 210 system with SIMATIC S7-300 control package
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Complete MPS 210 system with Festo CPX-CEC control package
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Complete MPS 210 system with Allen Bradley ML 1500 control package
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Complete MPS 210 system with Mitsubishi MELSEC control package
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PLC control packages include:
SIMATIC S7-300: 8x EduTrainer® Universal with SIMATIC S7-313C-2DP,
8x programming cable, 1x programming software STEP 7 Trainer Package
Simulating stations
CIROS® Mechatronics offers optimum
preparation for a hands-on lesson.
All the stations can be tested and
programmed in simulation. Bugs can
even be built into the model to permit an optimum, practical starting
point for lessons.
Festo CPX-CEC: 8x EduTrainer® Universal with CPX-CEC, 8x programming cable,
8x programming software CoDeSys
Allen Bradley ML 1500: 8x EduTrainer® Universal with Micro Logix 1500,
8x programming cable, 1x programming software RS-Logix 500 Starter
Mitsubishi MELSEC: 8x EduTrainer® Universal with FX1N, 8x programming cable,
2x programming software GX IEC Developer FX Trainer Package
Also order: Hydraulic power unit
CIROS® Robotics and CIROS® Programming facilitates full or partial
instruction in the use of robot stations through simulation. The simulation also offers robot cells featuring
other robots such as Kuka and ABB
for comprehensive robot training.
The MPS® 210-Mechatronics system contains everything you need for training:
Stations: Distributing, Testing, Processing, Handling, Buffer, Robot,
Assembly, Punching, Sorting
Project kits: 5x Distributing, 5x Conveyor
Accessories: 10x trolley, 8x control console, 5x SimuBox, 9x power supply unit,
5x workpiece set
Control technology: 1x PLC control package, 1x EMERGENCY-STOP board,
4x EMERGENCY-STOP control console, 5x EasyPort
Software: CIROS®5RERWLFVXVHUV0HFKDWURQLFVXVHUV3URJUDPPLQJXVHU
FluidSIM®3XVHUV[0HFKDWURQLFV$VVLVWDQW:%7V['LVFRYHU036® 200,
1x LOGO! Training, 1x Project Management
Function
The complete assembly line produces a pneumatic cylinder made up of
body, piston, springs and cap.
Special training aims
– The system enables 15 – 30
students to be trained in
mechatronics.
– The Distributing and Conveyor
project kits (5 of each are included) provide an introduction to the
project work.
– Actuation is performed via
FluidSIM® and EasyPort or using
a programmable logic controller.
– The system layout can be changed
using the project kits. More than
30 different combinations can be
created using the system.
– Production planning, reduction of
set-up times, FMEA and TPM – the
system offers solutions for the hot
topics of production optimisation.
www.festo-didactic.com
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Media > Software > Simulating system and virtual learning environment CIROS®
CIROS®
Professional training in virtual learning environments
The fascination of 3D simulation
Modern PC technology allows us to
create realistic 3D simulations even
for the most complex of automation
systems. The participants discover
the kinetic dynamism of mechatronic
systems using virtual reality – without any risk to human or machine.
This allows us to take a step into
automation technology without any
worries, providing a great motivational boost.
The ways we work and learn have
changed – and the CIROS® Automation Suite supports these new
methods. The focus is placed on
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attractive representation on the PC
motivates and encourages the learning process.
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Industrial practice
Today, simulation represents an important tool in production and product development for analysing new
solutions, methods and processes in a quick and low-cost manner.
Depending on the task in question,
simulation systems come into play
which differ from each other in terms
of the level of detail of the information to be obtained and the way in
which they calculate this information.
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Flexible learning
Realistic simulated learning systems
broaden the possibilities in training situations where real automation systems would be stretched to
their limits. They allow new training
content and scenarios to be covered
using simulation.
Safe commissioning
Large, fast and cost-intensive equipment is used in mechatronic systems. Despite this, robots, linear
axes and transport systems can be
explored and commissioned within
the simulated production environment without posing any risk whatsoever to students or the installation.
Media > Software > Simulating system and virtual learning environment CIROS®
CIROS® –
the universal 3D simulation system
made in Germany
The flexibility provided by CIROS®
makes it suitable for many different
fields of application. It is available in
a variety of price ranges with different options and configurations, and
is efficient and convenient to use on
a daily basis.
CIROS® covers a great number of
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of 3D simulation in basic and further
training, through the implementation of the digital factory in industrial companies and right up to realtime simulations of complex virtual
worlds.
Faults made easy
A simple click of the mouse in the
simulation is all that is needed to put
a pneumatic cylinder or an inductive
sensor into a fault state. This opens
up new learning situations in which
students can be trained in systematically searching for faults.
Putting simulation to use
While virtually commissioning
industry control systems and robots,
students are able to use the system
simulation to develop sequencing
and motion programs which can then
be transferred to the control systems
actually in place.
Unlimited use
Nowadays, any student can use a
simulation program with minimum
effort. At the same time, full functionality of the simulated systems
is guaranteed at all times. As a result, simulation helps save costs
and contributes to ensuring that the
same conditions apply for all students. What’s more, simulation technology can be used for almost any
application.
Ronald A. Williams, Ltd.
8100 Three Chopt Rd.
Suite 134
Richmond, VA 23229
800-752-6968
804-282-8239
804-282-4087 FAX
www.rawledu.com
[email protected]
www.festo-didactic.com
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