Computational Mechanics 34 (2004) 38–52 Ó Springer-Verlag 2004 DOI 10.1007/s00466-004-0551-7 An enhanced strain 3D element for large deformation elastoplastic thin-shell applications R. A. Fontes Valente, R. J. Alves de Sousa, R. M. Natal Jorge 38 Abstract In this work a previously proposed solid-shell finite element, entirely based on the Enhanced Assumed Strain (EAS) formulation, is extended in order to account for large deformation elastoplastic thin-shell problems. An optimal number of 12 enhanced (internal) variables is employed, leading to a computationally efficient performance when compared to other 3D or solid-shell enhanced elements. This low number of enhanced variables is sufficient to (directly) eliminate either volumetric and transverse shear lockings, the first one arising, for instance, in the fully plastic range, whilst the last appears for small thickness’ values. The enhanced formulation comprises an additive split of the Green-Lagrange material strain tensor, turning the inclusion of nonlinear kinematics a straightforward task. Finally, some shell-type numerical benchmarks are carried out with the present formulation, and good results are obtained, compared to well-established formulations in the literature. Keywords Solid-shell elements, Enhanced strains, Volumetric and transverse shear lockings, Geometric and material nonlinearities, Thin shells 1 Introduction Finite element analysis of shell structures goes back in time until the onset of the so-called degenerated approach in works of Ahmad et al. [1] and Zienkiewicz et al. [101], as well as in early papers of Ramm [78], and afterwards with Hughes and Liu [55] and Hughes and Carnoy [57], among others. Soon it was verified that brick elements were prone to the appearance of volumetric and transverse Received: 25 August 2003 / Accepted: 13 January 2004 Published online: 27 February 2004 R. A. F. Valente (&), R. J. A. de Sousa Department of Mechanical Engineering, University of Aveiro Campus de Santiago, 3810-193 Aveiro, Portugal E-mail: [email protected] R. A. F. Valente, R. M. N. Jorge IDMEC, Faculty of Engineering, University of Porto, Porto, Portugal Funding by Ministe´rio da Cieˆncia e do Ensino Superior (FCT and FSE) (Portugal) under grant PRAXIS XXI/ BD/21662/99; as well as the funding by FEDER, under grant POCTI/EME/47289/ 2002, are gratefully acknowledged. shear locking effects. The first one is characteristic of common metal plasticity models, where plastic deformation is taken to be isochoric or, in other words, incompressible [19]. The second one comes from the analysis of thin shells, were the limit between ‘‘thick’’ and ‘‘thin’’ geometries is somewhat difficult to establish, with the occurrence of locking not only strictly relying on thickness/length ratios, as demonstrated by Chapelle, Bathe and co-workers [11, 12, 29, 30, 31]. In order to circumvent these parasitic phenomena, selective reduced integration (or, equivalently, u/p formulation, mean-dilatation technique and B-bar methods) – for volumetric locking – and the ‘‘mixed interpolation of tensorial components’’/assumed strain method – for transverse shear locking - had arisen as possible and successful techniques. In the literature see, for instance, references [4, 45, 53, 54, 61, 68, 69, 74, 85, 86, 96] for the grounds of computational treatment of incompressibility, in elastic and elastoplastic finite element cases, and also [9, 38, 56, 67] for earlier works dealing with transverse shear locking. In the specific case of shell elements, original planestress assumptions were enough to avoid or postpone incompressibility issues in the nonlinear material range [5, 47, 55, 78, 88], although at the expense of a rotation tensor inclusion. As more generality was needed, higher order theories including thickness change via extensible director fields and/or ‘‘layerwise’’ approaches were developed, including (or not) rotational variables, as in [6, 7, 14–18, 22–25, 39, 40, 41, 52, 84, 89, 93], to name but a few. Despite the good results obtained by these formulations in thick and thin shell problems, interest in trilinear brick-type elements, resting just on translation-type degrees-of-freedom, has been increasing over the last decade. A relative advantage gained with this kind of formulation would then be the avoidance of a specific treatment for rotation variables. On the other side, for this kind of elements, locking pathologies must be appropriately treated while keeping its scope of application independent of thickness values. Such an hexahedral solid element should also naturally incorporate kinematical formulations typical of shell approaches with, at the same time, the automatic account for thickness variations. According to Wriggers et al. [99], reliable threedimensional elements for shell-type applications with finite strains can be obtained using the Enhanced Assumed Strain (EAS) method of Simo and co-workers [87, 90, 92]. Representative lines of research in this field are, for example, the intensive work of Schweizerhof et al. [37] Freischlager and Schweizerhof [44], Harnau and Schweizerhof [48], Hauptmann and Schweizerhof [49], Hauptmann et al. [50], Klinkel and Wagner [62], Klinkel et al. [63], Wagner et al. [98], Miehe [73] and recently VuQuoc and Tan [97] and Legay and Combescure [65]. All these works have the common feature that enhanced assumed strain, assumed strain method and/or selective integration procedures have been combined in order to obtain a wide class of solid-shell elements with good performances. For typical shell problems, solid-shell elements can then represent an alternative with, as stated before, a simpler formulation when compared to shell elements, although more advantages can be specified. In metal forming simulations involving two-sided contact along the thickness direction (presence of blank-holder) and in composites delamination problems (with a more accurate evaluation of interlaminar shear and normal stresses), numerical simulations can be effectively carried out with this class of finite elements. The grounds of the present work rely on the recent paper of Alves de Sousa et al. [2], where a new class of three-dimensional EAS elements for incompressible cases was introduced. Starting with a sound analysis of the deformation subspace granting the incompressibility condition ðdiv u ¼ 0Þ, an enhanced strain field was developed and introduced into the functional of the classical displacement-based solid element. It was then shown that the inclusion of 6 enhanced variables, acting on the volumetric components of the strain field, was sufficient to avoid the volumetric locking phenomenon. A first proposal for a new 3D element, characterized by a total of 18 internal variables has proved to be effective in solving general three-dimensional problems (HCiS18 solid element). The adopted EAS approach avoids the direct use of classical selective reduced integration, which is consistent only for material models with decoupled isochoric and volumetric behavior. Another important feature was that the element has proved to be reliable in thin shell problems. However, for the specific case of shell structures, the authors have verified, also in the last reference, that the use of only 12 enhanced parameters (leading to more computational efficiency) was enough for the obtention of sound results. In this case, 6 enhanced variables are responsible for the elimination of transverse shear locking effects, without resorting to assumed strain methods, and following previous works of the authors [28, 43]. This last element, then coined HCiS12 solid-shell element, is now extended and applied in large deformation elastoplastic shell problems. The distinguishing characteristic of the present formulation can be summarized by the fact that only the enhanced assumed strain method is used to simultaneously treat volumetric and transverse shear locking in classical thin-shell problems. This point contrast with the generalized use of the assumed natural strain approach (for the transverse shear locking) and/or the selective reduced integration technique (for nearincompressibility constraints) in well-established solidshell formulations in the literature. As a first step in the formulation, linear benchmarks were provided in reference [2], with the extension of the methodology to account for nonlinear geometric as well as elastoplastic problems being carried out in the present work. Besides leading to an unified and ‘‘neat’’ formulation for the solid-shell element as a whole, the present proposal (coming from a subspace analysis detailed in [28] and [2]) relies upon an enhanced strain field based on the derivatives of a three-dimensional ‘‘bubble-function’’. This specific choice of functions is grounded on improved results obtained for distorted meshes in incompressibility conditions, and also in bending-dominated situations for two-dimensional problems, as can be inferred from previous works of the authors (references [26, 27], respectively). This paper is organized as follows. In Sect. 2, kinematic aspects of the HCiS12 solid-shell element are revisited, along with expressions for stress and strain tensors in the convective frame. Section 3 deals with the enhanced strain variational formulation, establishing the grounds for the finite element implementation described in Sect. 4. In the latter, an overview of the algorithmic aspects related to nonlinear material and geometric behaviors is performed, focusing on the advantages of both the adoption of a convective frame for tensorial representation and the additive strain enhancement employed. Finally, results are given in Sect. 5 for a class of benchmarks in shell and solid-shell elements evaluation, and comparisons are carried out with distinct formulations well-established in the literature. 2 Kinematics of the solid-shell element During deformation, it is theoretically useful to establish some configurations related to whom each particle in the analyzed body can be referred to. In this sense, it is possible to consider a reference (or material) and current (or spatial) configurations M R3 and S R3 , respectively. A third configuration employed is the parametric configuration P R3 , defined by a set of curvilinear (convective) coordinates n ¼ ðn1 ; n2 ; n3 Þ 2 ( ½1; 1 ½1; 1 ½1; 1 ð1Þ Without loss of generality, and within the incrementaliterative context, the reference configuration can be related to a converged state ðnÞ (last increment) whereas the current configuration points to the unknown configuration ðn þ 1Þ (corresponding to the next load increment). For the solid-shell topology treated in this work, any point in the reference configuration can be defined by a position vector as n xðnÞ ¼ n 1 n 1 1 þ n3 xu n1 ; n2 þ 1 n3 xl n1 ; n2 2 2 ð2Þ The corresponding position after deformation (current configuration) can be defined by an analogous expression, now referred to state ðn þ 1Þ. In Eq. (2) it is worth noting the use of position vectors xu ð; Þ and xl ð; Þ, of auxiliary points corresponding to upper ðn3 ¼ þ1Þ and lower surfaces ðn3 ¼ 1Þ, respectively, and referred to a fixed orthonormal global frame ðe1 ; e2 ; e3 Þ. From expression (2) 39 it is straightforward to arrive at different formulations commonly used in the literature ([73], [48], [97], among others) n 40 1 n 1 2 n 1 2 xu n ; n þ xl n ; n 2 1 þ n3 n xu n1 ; n2 n xl n1 ; n2 ð3aÞ 2 1 n ð3bÞ ¼ n xm n1 ; n2 þ n3 n a n1 ; n2 v n1 ; n2 2 xðnÞ ¼ The material Green-Lagrange strain tensor will be additively enhanced with incompatible (element-wise defined) strain terms and, in conjunction with the stress tensor S, will form the variational structure of the proposed element, as shown in the next section. In a departure from the majority of works in the literature, only the enhanced assumed strain (EAS) approach will be employed, in an unified way, to solve either the transverse shear and volumetric lockings, with a minimum number of variables and following previous works of the authors ([2, 26–28, 43). The right-hand side of Eq. (3b) is characteristic of shell formulations, with the introduction of the mid-surface position vector xm, the shell thickness a ¼ a n1 ; n2 and the unit director v n1 ; n2 . In all the equations before, it is implicit the definition of a preferred through-thickness orientation, common in solid-shell approaches (see, for instance, references [37, 48, 49, 50, 62, 63, 73, 97, 98]). In this context, ðn1 Þ and ðn2 Þ represent inplane curvilinear coordinate axes while ðn3 Þ denotes the through-thickness orientation. The displacement field for any point from a converged state until the current position can be given by the relation 3 EAS variational formulation The starting point of the present formulation is the Enhanced Assumed Strain method, in its linear version as originally presented by Simo and Rifai [87]. Even dealing with nonlinearities, the proposed approach keeps the original frame of additive enhancement over the displacement-based Green-Lagrange strain tensor, in a way successfully advocated at first by Andelfinger and Ramm [3] (linear cases), Bischoff and Ramm [18] (nonlinear cases), after that by Klinkel and Wagner [62] and Klinkel ðiÞ nþ1 ¼ nþ1 xðnÞðiÞ n xðnÞ ð4Þ et al. [63] and, more recently, by Fontes Valente et al. [43] n uðnÞ for a given iteration ðiÞ. Also from the position vectors it is and Vu-Quoc and Tan [97]. As showed in these references, this approach is indeed computationally simpler (and possible to define the covariant base vectors from the partial derivatives (dropping the iteration index for brevity leading to virtually the same results) than the one advocated by Simo and Armero [90] and subsequently reasons) successfully used, for example, by Miehe [73]. onþ1 xðnÞ In general terms, the starting point is the Hu-Washizunþ1 gk ðnÞ ¼ ð5aÞ de Veubeke 3-field functional for static cases [18] onk Z HWV on xðnÞ n P ðu; E; SÞ ¼ Ws ðEÞdV gk ðnÞ ¼ ð5bÞ onk V Z 1 T each one directly related to its contravariant counterparts F F I2 E dV Pext ð9aÞ þ S: nþ1 k g and n gk , respectively, with ðk ¼ 1; 2; 3Þ [8]. 2 V The relative deformation gradient between configuraZ Z tions ðnÞ and ðn þ 1Þ in the above defined convective basis ext u bqdV þ u tdS ð9bÞ P ¼ then takes the usual form nþ1 nF V onþ1 x ¼ n ¼ nþ1 gk n gk o x ð6Þ It is now possible to define the (displacement-based) Green-Lagrange strain tensor Eu (as well as its components), between states ðnÞ and ðn þ 1Þ as 1 nþ1 T nþ1 u n k n l nF n F I2 ¼ Ekl g g 2 1 n onþ1n u onþ1n u n nþ1 u E ¼ g þ gl k n kl 2 onl onk onþ1n u onþ1n u þ onk onl nþ1 u nE ¼ ð7aÞ ð7bÞ and including the second-order identity tensor I2 . The strain tensor in Eqs. (7) is a material entity work-conjugated to the 2nd Piola-Kirchhoff stress tensor S S ¼ Skl n gk n gl ð8Þ Sr where the displacement ðuÞ, the Green-Lagrange strain ðEÞ and the 2nd Piola-Kirchhoff stress ðSÞ are independent variables. In the previous expressions, it is worth noting the displacement-driven strain energy ðWs Þ, the traction and volume force vectors ðtÞ and ðqbÞ, respectively, altogether with the corresponding prescribed fields ðtÞ and over control area Sr and volume V. It is worth noting ðbÞ, that all variables are referred to the reference configuration, while the boundary conditions for the displacement field were omitted in Eq. (9). The total strain field is then assumed to be composed of a compatible (displacement-based) (7) and incompatible (element-wise) parts, in the form [87] E ¼ Eu þ Ea ð10Þ where the left indexes relating to the configuration were omitted for the sake of simplicity and the right indexes reports to the driven field of strain (displacement – u or enhanced variables – a). The substitution of Eq. (10) into (9a), together with (9b), and the orthogonality condition [87, 90, 92] Once the major application field of the present formulation relies on shell structures, in each of the Z ð2 2 2Þ Gauss points within an element, local frames S : Ea d V ¼ 0 ð11Þ are constructed, based on the inherent thickness direction and following the guidelines often taken for V degenerated shell elements [10]. This local frame is upreduces the number of independent variables in the oridated, from the last converged configuration, using the ginal functional to just two. The weak form of this modiincremental rotation tensor ðnþ1n RÞ, extracted via a polar fied functional is obtained with the Gateaux or directional decomposition from its respective incremental deformaderivative, leading to the total variation [97] tion gradient (6). The strain-displacement operator (15) dPðu; Ea Þ ¼ dPint dPext ð12aÞ is defined in this orthonormal frame and, as a conseZ quence, the strain tensor assumes automatically a corooWs ðEu þ Ea Þ int tational character, as well as its work-conjugated stress dP ¼ ðdEu þ dEa Þ : dV ð12bÞ oðEu þ Ea Þ tensor. This approach is responsible to provide a V straightforward constitutive update in the nonlinear Z Z ext du b qdV þ du t dS ð12cÞ range (for further details, see references [71, 72] and, dP ¼ particularly, [43]). V Sr The weak form can be expanded via a truncated Taylor series about the solution (fixed point) at the kth state ujk ; Ea jk [18] 4.2 Interpolation of the enhanced strain tensor Along with the strain tensor ðEu Þ, it is necessary to dP ujkþ1 ; Ea jkþ1 dP ujk ; Ea jk define its enhanced counterpart ðEa Þ, responsible for the a a attenuation of volumetric and transverse shear locking þ D½dP ujk ; E jk ðDu; DE Þ inherent to a conventional displacement formulation. In ð13Þ formal terms, the enhanced strain field is analogous to where, in the present context, the ðDÞ operator relates to a the displacement-based one, being possible defined the finite variation between ðkÞ and ðk þ 1Þ states. The finite relations element interpolation for the displacement-based and Ea ¼ Ma ðnÞa; dEa ¼ Ma ðnÞda; DEa ¼ Ma ðnÞDa enhanced strain fields is described next, along with the ð17Þ explicit expression for the D½dP operator and the main a advantages of including the additive approach as in (10). where the enhanced operator ðM Þ involves a set of internal variables ðaÞ, discontinuous between elements and 4 eliminated by a static condensation procedure at each Finite element implementation including nonlinearities element level. The enhanced strain field, in components form, is equivalent to its displacement-based counterpart, 4.1 as presented in Eq. (16). General aspects The grounds of the present formulation points to the In each element’s domain, the displacement field (with the recent work of Alves de Sousa et al. [2]. In this work, the corresponding variation and increment) is interpolated in original (displacement-based) trilinear 3D element was the form analyzed in detail, with the description of its subspace basis components able to enforce the incompressibility u uh ¼ NðnÞd; du duh ¼ NðnÞdd; condition ðdivðuÞ ¼ 0Þ. These linearly independent comð14Þ Du Duh ¼ NðnÞDd ponents are responsible for the range of possible deforwhere matrix N encopreses the usual isoparametric com- mation modes within an element while, on the other hand, patible shape functions for a 8-node 3D element, relating the absence of specific modes leads invariably to the onset the continuum displacement field and the corresponding of volumetric locking. In order to suppress this parasitic phenomenon, the vector of elemental degrees-of-freedom ðdÞ (in the present missing deformation modes are directly introduced into case with a total of 24 translational components) [10]. the formulation. The enhanced assumed strain approach The displacement-based Green-Lagrange strain tensor was then chosen to achieve this goal, and a first mixeddefined in Eqs. (7) can then be related (as well as its formulated element with 18 internal variables was introvariations) to vector ðdÞ at the element level, i.e., duced in reference [2]. The HCiS18 element represented Eu ¼ Mu ðnÞd; dEu ¼ Mu ðnÞdd; DEu ¼ Mu ðnÞDd ð15Þ then a general approach, with reliable results either in where Mu is the conventional strain-displacement matrix, three-dimensional and thin-shell cases. However, for shell applications, an approach involving for the present case with 6 24 components, and the lesser variables then the latter was also introduced by specific arrangement of the convective strain tensor Alves de Sousa et al. [2] for linear applications. From the components is according to use of the enhanced assumed strain method to treat n oT u u u u u u u transverse shear locking in thin shells, adopted initially for E ¼ En1 n1 En2 n2 En3 n3 En1 n2 En1 n3 En2 n3 ð16Þ linear cases by Ce´sar de Sa´ et al. [28] and further 41 42 developed for nonlinear cases by Fontes Valente et al. [43], it was possible to devise a solid-shell element with a relative low computational cost (due to the use of 12 enhanced variables), with no rotations and good performances irrespective of thickness/length ratios. It is worth emphasize that the referred 12 internal variables are responsible for the treatment of volumetric and transverse shear locking altogether, with no further enhancement or assumed strain method being necessary. This HCiS12 solid-shell element can be characterized by an interpolation matrix as follows 2 oN a 1 6 on 6 6 0 6 6 6 0 a M( HCiS12 ¼ 6 6 6 0 6 6 0 6 4 0 4.3 Algorithmic aspect of the linearized discrete weak form and the constitutive update procedure After the description of the interpolation functions and variables for both the displacement-based and enhanced strain fields, the second member of the right-hand side of the linearized weak form (13) can be stated (dropping the kth iteration indices) as [18, 62, 63, 97] 0 0 o2 Na on1 on2 o2 Na on1 on3 o2 Na on2 on3 0 0 0 0 0 oNa on2 0 o2 Na on1 on2 o2 Na on1 on3 o2 Na on2 on3 0 0 0 0 0 0 oNa on3 o2 Na on1 on2 o2 Na on1 on3 o2 Na on2 on3 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 oNa on1 oNa on2 o2 Na on1 on2 0 0 0 0 0 0 0 0 0 0 oNa on1 oNa on2 and resorting to the three-dimensional bubble function 1 Na ðnÞ ¼ ð1 n1 n1 Þð1 n2 n2 Þð1 n3 n3 Þ ð19Þ 2 About the specific form of the enhanced operator (18), it is noticeable the distinctions between the present formulation and classical works in the enhanced strain field for three-dimensional elements [3, 24], namely in the last 9 columns of ðMa( jHCiS12 Þ matrix, and specifically in the low number of internal variables involved in the present case. Another point of interest in the present formulation is that an enhancement on the in-plane displacement-based strain terms is not strictly necessary. In fact, no substantial gain were obtained if – instead of using the present approach – a full 3D enhanced element (including 18 enhanced variables to improve each strain component coming from the displacement formulation) is adopted for membrane-dominated linear shell problems (as showed by the authors in reference [2]). After the adoption of the enhanced interpolation matrix (18), defined in the convective frame ðn1 ; n2 ; n3 Þ, its transformation onto the local corotational frame is carried out with the mapping Ma jHCiS12 ¼ instance, in the works of Andelfinger and Ramm [3] and Klinkel et al. [63]. detJð0Þ T0 Ma( jHCiS12 detJðnÞ ð20Þ 3 0 7 7 0 7 7 7 0 7 7 7 0 7 7 0 7 7 5 ð18Þ o2 Na on1 on2 D½dPðd; aÞ ðDd; DaÞ ¼ oðdPint dPext Þ ðDd; DaÞ oðd; aÞ ð21Þ After including the interpolation functions (14), (15) and (17), the variations in (21) take the matrix form int dP ðd; aÞ ¼ dd ðTÞ Z V þ da ðTÞ dPext ðdÞ ¼ ddðTÞ ðMu ÞðTÞ S dV Z Z V V Z ðMa ÞðTÞ S dV ð22aÞ qdV NðTÞ b þ ddðTÞ NðTÞt dS ð22bÞ Sr a where the ðM Þ matrix refers to the enhanced strain operator in the local frame and presented in (20). Focusing on the variation of the internal part (22a) of the whole potential, it is possible to state that oðdPint Þ oðdPint Þ Dd þ Da od oa nlg ¼ ddT ðKlg uu þ Kuu ÞDd þ Kua Da D½dPint ðDd; DaÞ ¼ involving the Jacobian operators directly relating the convective and local frames, and evaluated at the center of the element and in each Gauss point (Jð0Þ and JðnÞ þ daT ½Kau Dd þ Kaa Da respectively). Furthermore, transformation matrix ðT0 Þ involves the components of the Jacobian inverse, being ð8dd; 8daÞ ð23Þ also evaluated at each element’s center. This scaling procedure is common in literature dealing with the The linear and nonlinear geometric (initial stress) stiffness lg nlg enhanced assumed strain approach, and the formal matrices (Kuu and Kuu , respectively) are defined as in a structure for the operator ðT0 Þ, can be found, for fully displacement-based formulation [10]. The main result of the inclusion of the enhanced parameters into the variational formulation is the appearance of the coupling stiffness matrices Kau and Kua , as well as the introduction of the fully-enhanced stiffness operator Kaa , all of them possessing the same structure as in the linear formulation of Simo and Rifai [87]. In fact, the adopted additive approach (10) leads to a straightforward algorithmic extension from the linear case, with no inclusion of nonlinear geometric stiffness matrices associated with the enhanced variables, as in [90] and [73], and generating a final system of equations, on matrix form, with the structure [18, 62, 63, 97] " lg nlg Kuu þ Kuu Kua # Dd Da Kau Kaa 8R T 9 R T R u T > < N bqdV þ N tdS ðM Þ S dV> = V V Sr ¼ R > > ðMa ÞT S dV : ; V ð24Þ and elastoplastic counterpart. The implementation steps followed, to some extent, those detailed for the specific case of shell elements in the classical work of Brank et al. [21]. 5 Numerical examples In the following, numerical benchmark problems are considered in order to evaluate the performance of the HCiS12 solid-shell element, as well as the validity of the presented kinematical and constitutive formulation. Relative convergence tolerances for forces and displacements’ norms in Newton-Raphson procedure were set to 1:0 105 . Both convergence indicators were treated simultaneously in each analysis. Problems including nonsmooth (unstable) load-deflection paths were solved resorting to the ‘‘cylindrical’’ standard arc-length method of Crisfield [33, 34] with the refinements introduced by de Souza Neto and Feng [35], and following the algorithmic guidelines detailed by the authors in [43]. The internal forceRvectors related toRdisplacement and 5.1 enhanced fields, ð ðMu ÞT S dV and ðMa ÞT S dV, respec- Thick-wall sphere problem with geometric nonlinearity V V Enhanced strain methods are known to provide nontively) come from the discrete form of Eq. (12b). Besides these nonlinear geometric aspects, the constit- stable response in the nonlinear range for large homoutive update of the stress tensor needs a specific treatment geneous compressive strain states. This pathology has been identified by a number of authors, with a sound due to nonlinearities coming from the account of analysis being carried out initially by Wriggers and Reese plasticity. [100] and, subsequently, in references [64, 79, 80–82], to The spatial incremental Cauchy stress tensor (in the name but a few. The common point in all these works is local frame) can be directly related to the (corotational) 2nd Piola-Kirchhoff stress tensor [13]. This approach leads the focusing on plane-strain and full three-dimensional problems. to the adoption of a hypoelastic constitutive model repAs the formulation for the present case, on the other resentative of a Green-Naghdi objective stress rate, which will derive in an additive constitutive update of the stress side, is devoted to simulation of typical shell problems, the tensor also in the nonlinear material range. Doing so, and analysis of a (free) thick-wall sphere subjected to an with the last converged increment representing the refer- internal pressure field was chosen in order to attest the level of occurrence of numerical instabilities in compresence configuration (updated Lagrangian approach) it is sion loading cases. possible to define an evolution equation for the spatial The problem is accounted for following the guidelines stress field in terms of the material (mixed) strain field, in of Kasper and Taylor [60], who considered a geometrically the form linear, nearly incompressible, problem. The authors have nþ1 r ¼ n r þ nþ1n r also previously analysed this fully-linear case in reference [2], with encouraging results. In the present work, mate¼ n r þ nþ1n S rial, boundary conditions and geometric data are kept the ð25Þ same (elastic modulus E ¼ 250, inner radius R ¼ 7:5, ¼ n r þ C nþ1n E i external radius R ¼ 10:0 and a varying Poisson’s ratio m). e In order to obtain a second order accurate procedure, the However, a nonlinear geometric behavior is now also mid-point configuration between states ðnÞ and ðn þ 1Þ is taken into account, altogether with a higher pressure load used for the evaluation of the displacement-based and (internal pressure p ¼ 2:0). Mesh topology also follows the enhanced strain components one presented in reference [60], being reproduced in nþ12 u nþ1 nþ12 a nþ1 nþ1 ð26Þ Fig. 1, where a symmetric (undeformed) one-eight of the nM nM nE ¼ nd þ na total volume is depicted. The evolution of the radial displacements with the Doing so, the continuous update of the local frame with Poisson’s ratio, for node points located at both the internal resort to the relative rotation tensor is theoretically and external radius, is shown in Table 1. Apart from the equivalent to successive push-forward and pull-back variation of the results as incompressibility condition is operations over the spatial Cauchy stress tensor [36]. In algorithmic terms, a conventional backward-Euler progressively achieved, it is worth reporting that, for valprocedure is employed in the update of the stress tensor. ues of m 0:49999999, convergence is completely lost and hourglass patterns appears (even for the relatively low In this sense, the incremental Green-Lagrange strain tensor is consider to be additively composed of an elastic displacement values involved). 43 44 Fig. 1. Nonlinear geometric thick-wall sphere – Finite elements’ mesh adopted, with a total of 2100 solid-shell elements Fig. 2. Membrane (in-plane) bending benchmark – Initial configurations for 3 different meshes Table 1. Nonlinear geometric thick-wall sphere – Evolution of radial displacements for an internal pressure level p ¼ 2:0 Poisson’s ratio (m) radial displacement ð102 Þ Ri ¼ 7:5 0.3 0.49 0.499 0.4999 0.49999 0.499999 0.4999999 8.750 8.049 8.014 8.000 8.000 8.000 7.989 Re ¼ 10:0 6.305 4.589 4.509 4.510 4.540 4.583 4.598 5.2 Elastic large deflections (membrane) bending problem This example relates to the analysis of a clamped beam which is loaded by a transverse force F ¼ 1000 on its free edge (see, for instance, references [88, 89]). The resultant in-plane bending deformation is reproduced using a mesh of 10 solid-shell elements, in both regular and distorted patterns [15, 73]. The elastic properties refer to a bulk modulus of j ¼ 83:33 105 and a Lame’s parameter of l ¼ 38:46 105 , whilst the geometry is characterized by the relationship height/width/length of h=w=l ¼ 0:1=0:1=1:0 consistent units. In order to infer the effect of mesh distortion in the nonlinear geometric range, three meshes are considered as represented in Fig. 2. The first two meshes are defined following the previous references, the skewed pattern of the second mesh obtained, in the present work, with the translation of nodes (0.05 unit) along the beam axis. A third mesh is taken into account (coming from the 90 rotation of the second one) in order to evaluate a real tridimensional mesh distortion level. The load-deflection curves for the displacement of nodes A and B is presented in Fig. 3 and compared to the solution presented by Simo, Fox and Rifai [88, 89]. For the shown meshes the results are almost the same, being in good agreement with those presented in the last references. It is worth noting that results with HCiS12 solid-shell element also correspond to Fig. 3. Membrane (in-plane) bending benchmark – Evolution of displacements (in the load direction) with load-level for points A and B those obtained by Miehe [73] (with a solid-shell enhancedþassumed strain formulation) and by Betsch et al. [15] (using a bilinear shell formulation incorporating extensibility of the director field and also enhanced strains). 5.3 Elastic large deflections (out-of-plane) bending problem Consider now an elastic cantilever beam with length L ¼ 10 and rectangular section with constant width w ¼ 1, clamped in one end and subjected to (out-of-plane) point loads on the opposite (free) end. This example has been treated by a number of authors, either with extensibledirector shell or solid-shell formulations, such as in [24], [41], [73], [76] and [89], among others. Following the last two references, the thickness of the beam is taken as a ¼ 0:1, and the material properties are defined as E ¼ 107 and m ¼ 0:3. The external load considered has a constant value of F ¼ 40 k, where for the present case k is a geometrical factor, function of the thickness, and defined as ðk ¼ 103 a3 Þ. In the present work three mapped meshes were considered, with 10, 16 and 20 HCiS12 elements along the length direction. For the small deformation theory, a solution of 16:0 consistent unities for the tip displacement can be advanced [41], according to linear beam theory. In this case, HCiS12 element gives results of 15:820 (10 elements’ mesh), 15:880 (16 elements’ mesh) and 15:890 (20 elements’ mesh). In case of large rotations and displacements, the same load level as before is now applied in 10 equal steps, as proposed by el-Abbasi and Meguid [41]. Following this reference, solutions are compared to a theoretical one relying on inextensional elastica, and coming from the work of Frisch-Fay [46]. The analysis of the present results for the three meshes and the theoretical one is presented in Fig. 4. For the three meshes, it is noticeable the performance of the proposed element, with solutions in good agreement with the reference one. Still referring to the work of el-Abbasi and Meguid [41], no Poisson’s locking appears with HCiS12 element in this test case. Focusing on the 16 1 1 mesh, and based on the proposal of Hauptmann et al. [50], a set of numerical analysis with different Poisson’s ratio is carried out. The load level is the same as before, being likewise applied in 10 equal steps. The results presented in Fig. 5 clearly show a virtually insensitivity of the load-deflection curve for the various Poisson’s coefficients presented. Elastic constitutive parameters are Young modulus E ¼ 2:0685 107 and Poisson coefficient m ¼ 0:3. The length of the cylinder is L ¼ 3:048, with mean radius of R ¼ 1:016 and thickness a ¼ 0:03. Nominal load in Fig. 6 is Ftot ¼ 1600 k, where the load factor employed is supposed to vary between k ¼ 0:0 to k ¼ 1:0. Due to symmetry, only 1=4 of the structure needs to be meshed. The results obtained with HCiS12 element for the deflection of the point under the concentrated load is represented in Fig. 7, and compared to those of Brank et al. [20]. The value of the cylinder radius is highlighted in the picture, establishing the physical limit of the deformation. From the last picture it is clear that the refined mesh of 20 20 1 is necessary in order the results can be in good agreement with those from the reference. However, the 5.4 Nonlinear geometric pinching of a clamped cylinder In this test problem an elastic cylindrical shell, fully clamped at one end, is subjected to a pair of concentrated loads at its free end. Following references dealing with shell elements [20, 43, 58, 94] a regular mesh of 16 16 Fig. 5. Out-of-plane bending benchmark – Influence of Poisson’s elements is employed (Fig. 6). An additional mesh topol- coefficient on the deflection of 16 1 1 mesh ogy with 20 20 solid-shell elements over the midsurface of the cylinder is also considered. In both cases, only 1 element along the radial direction is employed. Fig. 4. Out-of-plane bending benchmark – Evolution of displacements with load level for different meshes and m ¼ 0:3 Fig. 6. Clamped cylinder problem – Mesh, loading and boundary conditions 45 46 Fig. 7. Clamped cylinder problem – Deflection curve for loaded points Fig. 9. Shallow roof problem – Geometric model with load and boundary conditions Fig. 10. Shallow roof problem – Results for points A and B Fig. 8. Clamped cylinder problem – Sequence of deformed configurations for displacements of: a 0.26 R, b 0.58 R, c 0.72 R, d 0.97 R overall predictive capability of the proposed formulation in an example traditionally analyzed with shell elements is worth noting. In Fig. 8 successive deformed equilibrium configurations at different load stages are shown for the coarser mesh over one half of the cylinder, until a value of displacement near its radius. 5.5 Unstable behavior of a shallow roof structure In this classical shell example, the snap-through and snapback load-displacement path of a cylindrical shell is analyzed (see references [32, 33, 42, 43, 51, 70, 75, 83, 95], to name but a few) . The structure, schematically represented in Fig. 9, is mapped with 5 5 HCiS12 elements over onequarter of its surface, along with 2 elements in the thickness direction. The imposition of these two elements is related to the proper reproduction of the hinged support over the straight edges. About the input data for this problem, linear dimensions are L1 ¼ 508:0 and L2 ¼ 507:15, with a nominal radius R ¼ 2540:0 and thickness value of a ¼ 6:35. Material parameters are E ¼ 3102:75 and m ¼ 0:3. The maximum load level attained is equal to Ftot ¼ 1000. The displacement along OZ direction for points A and B is reproduced in Fig. 10, plotted against the reference load level and compared to the solution advanced by Horrigmoe and Bergan [51], coming from a shell formulation. It is noticeable the agreement between both solutions, with the proposed approach spanning the whole nonlinear range in a total of 39 arc-length controlled steps. 5.6 Geometric- and material-nonlinear analysis of a pinched hemispherical shell The well-known nonlinear geometric hemispherical shell test case, introduced by Simo et al. [88], is now considered with the inclusion of elastoplastic effects. This combined nonlinear behavior has been previously investigated by Masud and Tham [72], based on a class of reduced integrated solid elements [66, 71]. According to reference [72], geometric and elastic parameters, as well as restraint conditions, are kept the same as in the work of Simo et al. [88], while a new set of plastic properties in coherent unities (initial yield stress r0 ¼ 6:825 105 ; isotropic linear hardening factor Hiso ¼ 6:825 106 ) are now introduced. In [72], a maximum load level of F ¼ 400:0 is proposed (in opposition to the value of 200:0 in [88]), along with mapped meshes of 16 16 2 and 18 18 2 elements. For the sake of comparison, the results using the last topology are included in this work. In the present simulation, a coarser mesh of 16 16 1 HCiS12 solid-shell elements was adopted. The results obtained for the displacement along the OX and OY directions (traction and compression external loads, respectively) are represented in Fig. 11. It is noticeable the good correspondence between the present and reference results, even with the lower number of elements in the earlier case. It is also worth noting that the complete deformation path is obtained in 20 steps, 5 times less than the number of increments adopted by [72]. The deformed configuration for the maximum load level is shown in Fig. 12. the hole shell is showed. Previous publications dealing with this example include, among others, the works of Peng and Crisfield [77], Sansour and Bufler [83], Jiang and Chernuka [59], Brank et al. [20], Masud et al. [71], Ibrahimbegovic´ et al. [58] and Fontes Valente et al. [43]. In all these cases, only geometric nonlinearities were considered, whereas the nonlinear material analysis have previously been considered by Masud and Tham [72]. The starting point relies on an initially cylindrical geometry characterized by a length of L ¼ 10:35, radius of R ¼ 4:953 and a constant thickness value a ¼ 0:094. Material properties are: Young modulus E ¼ 10:5 106 , and Poisson’s ratio m ¼ 0:3125. No boundary conditions are applied to the free ends of the shell, being the load pair responsible for the equilibrium of the cylinder. Plastic parameters are the initial yield stress r0 ¼ 1:05 105 , and a linear isotropic hardening coefficient of Hiso ¼ 10:5 105 , as adopted in reference [72]. Mesh topologies are analogous to those employed in [43], that is: 12 8 1 HCiS12 elements, regular and distorted, and also 16 8 1 elements (regular only). The numbers relate to elements along the periphery, the semilength and radial directions, respectively. In Fig. 13, the distorted pattern with 12 8 1 elements is schematically 5.7 Elastic and elastoplastic stretching of a short cylinder with free ends A cylindrical shell is submitted to a pair of concentrated forces, inducing large displacements and rotations to the elements. A schematic representation is presented in Fig. 13 where, due to symmetry reasons, only one octant of Fig. 12. Elastoplastic pinched hemispherical shell – Orthogonal views of deformed geometry Fig. 11. Elastoplastic pinched hemispherical shell – Loaddeflection diagram Fig. 13. Stretching of a cylinder – Schematic view (one octant) with 12 8 1 elements in a distorted mesh 47 48 represented. The main goal is to evaluate the effects of mesh distortions in the final solution of the proposed solid-shell element. For this distorted mesh, the element most far away from the load point is 10 times larger than the smaller one. The maximum load level, both for the elastic and elastoplastic cases, is Ftot ¼ 40000 k, where k ranges from 0:0 until 1:0. Results for the deflection of points A and B, as a function of the k parameter, are given respectively in Figs. 14 and 15 (for the purely nonlinear geometric case) and in Figs. 16 and 17 (for the elastoplastic nonlinear geometric case). For the present HCiS12 element, all curves were obtained with the arc-length procedure, as stated before, in a total of 26 automatic load steps. In both the elastic and elastoplastic cases, the present solution tends to follow the one obtained in [71] and [72], but with less elements. For the coarser meshes, in the elastic case, there is a deviation of results when compared to the earlier reference. It is also interesting to note, for this example, the increase in displacements when distorted elements are employed, in opposition to what happened with the class of fully enhanced shell elements, recently presented by the authors [43]. For the refined mesh employed, the results are acceptable either in the elastic and elastoplastic regimens, still keeping a lower number of increments to achieve the full deformation path. 5.8 Elastoplastic analysis of a simply supported plate with pressure loads In this test case the inflation of a square plate is analyzed. This example has been treated before in a number of references, including Miehe [73], Betsch and Stein [17], Eberlein and Wriggers [40], Doll et al. [37], Hauptmann et al. [50] and Harnau and Schweizerhof [48]. Along these references, a variety of mesh topologies is employed, while Fig. 16. Stretching of a cylinder – Results for point A, elastoFig. 14. Stretching of a cylinder – Results for point A, elastic case plastic case Fig. 15. Stretching of a cylinder – Results for point B, elastic cases Fig. 17. Stretching of a cylinder – Results for point B, elastoplastic case strong shape modifications. Earlier works dealing with this problem includes the contributions of Simo and Kennedy [91], Wriggers et al. [99], Hauptmann and Schweizerhof [49], Miehe [73], Eberlein and Wriggers [40] and Wagner et al. [98], among others. For the present case, comparisons will be carried out with the results presented in references [73] and [99]. Following these guidelines, the cylinder geometry is characterized by a relation radius/thickness/length of 300=3=300 consistent unities, respectively. The boundary conditions are such that the circular shape of the cylinder’s end is preserved although free deformation in longitudinal direction is allowed. Once each element has upper and lower nodes, a ‘‘hard support’’, in the sense of Wagner et al. [98], is considered. A von Mises yield criterion is assumed, with yield stress r0 ¼ 24:3 and a linear isotropic hardening parameter Hiso ¼ 300. Elastic parameters are j ¼ 2500 and l ¼ 1154 [73]. Two discretizations were accounted for: a coarse mesh of 16 16 1 elements [98, 99] and a finer one with 32 32 1 elements [40, 73, 99], applied over one eighth of the cylinder, benefiting from symmetric geometry. The simulation is performed in a load-controlled way and the whole path is covered, with the arc-length method, in 65 steps for both meshes. The obtained results for the displacement value in the external load direction (against this same load) are presented in Fig. 20. A good agreement between the present and reference results is obtained, with the coarser mesh leading to a load-deflection path similar to the obtained with the refined mesh. For this last case, the HCiS12 element agrees quite well with the results presented in the work of Miehe [73]. It is also worth noting that the apparent ‘‘snap-through’’ behavior noticeable in the 16 16 1 mesh almost disappear with the adoption of the 32 32 1 mesh, reproducing a mesh5.9 dependent behavior already pointed out by Hauptmann Elastoplastic nonlinear geometric response and Schweizerhof [49]. In Fig. 21 a sequence of deformed of a pinched cylinder This example deals with the elastoplastic deformation of a configurations for the adopted meshes is presented, startthin-walled cylinder, submitted to a pair of concentrated ing from the undeformed point and ranging until the forces. It is a classical test to analyze the behavior of finite physically acceptable displacement value of 300 consistent unities (equal to the cylinder radius). element in problems involving localized plasticity and in references [37, 48] a higher number of Gauss points (6) is employed for the integration in thickness direction. The geometric properties for this test are defined by the relations length/width/thickness of 508=508=2:54 consistent unities [17]. The plate is submitted to an uniformly distributed load of p ¼ 60 p0 , where p0 ¼ 102 . Material properties are given as E ¼ 6:9 104 , with a perfectly plastic law characterized by an initial yield stress of r0 ¼ 248 (Hiso ¼ 0). Boundary conditions only restrain the displacements in the direction normal to the plate, being applied to just the lower nodes of the mesh (defined over one quarter of the plate). Do to this fact, it is valid the occurrence of a sort of ‘‘edge-rotations’’ and, as the pressure value increases, the plate assumes a ‘‘pillow-type’’ deformation mode, changing from a bending dominated deformation (in the beginning) to a membrane dominated one. From the meshes available for comparison, a 15 15 1 topology, refined in the corners (inspired by Eberlein and Wriggers [40]) and a second one with 24 24 1 mapped elements (following Betsch and Stein [17]) are adopted. The so-called ‘‘6-parameter’’ formulation on reference [40] is the one chosen for comparison purposes. For both meshes, the maximum load level is attained in 45 load steps, and the resulting out-of-plane displacement curves are shown in Fig. 18, where the central node of the plate was monitored. It can be seen that the present results are in agreement with both reference solutions, although the predictive capability of few HCiS12 elements approaches the values obtained with the refined mesh, even with a two-point integration rule across thickness direction. The deformed configurations for the full load and both meshes are represented in Fig. 19. Fig. 18. Simply supported plate – Results for the out of plane deflection of the center node Fig. 19. 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