data sheet DC-R 105

montex-print ost
druck - und papierverarbeitungsmaschinen gmbh & co kg
The new Rotary Die Cutting Machine
DC-R 105
Single unit machine with magnet cylinder, available in the most different customized configuration.
Technical Data:
Max. format:
Min. format:
Substrates:
Gripper margin:
Pile height Feeder:
Pile hieght Delivery:
Power supply: appr.
Prod. Speed mech.:
Weight: appr.
Dimension:
740 x 1050 mm
360 x 520 mm
0,06 – 0,7 mm
10 ± 1 mm
1300 mm
1200 mm
12 kW
appr.10.000 - 14.000 sheets/h
12.000 kg
7,25 x 4,02 x 2,00 m
DriveTronic Feeder:
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Feeder motions controlled via 4 servomotors
Continuous, stepless pile lifting with automatic speed compensation (paper/foil/board)
Antistatic rear-edge separation air
Automatic format setting
Automatic pile side edge alignment
Front-edge pile height sensing with automatic compensation of the feeder head hight
Skew-sheet correction at the feeder head during production
Quick start function
montex-print ost druck-und papierverarbeitungsmaschinen gmbh & co kg . Niederhabbach 18 . D-51789 Lindlar . Germany
Tel.: +49 2266 470 751 . Fax: +49 2266 3200 . mail: [email protected] . web : www.montex-print.de
montex-print ost
druck - und papierverarbeitungsmaschinen gmbh & co kg
Suction-belt feed table:
. Suction-belt feed table with stainless, antistatic
structured surface and multichamber vacuum systems
. Electronically controlled sheet deceleration to ensure
optimum sheet arrival speed at the frontlays
Vacuum side lay:
· Marking free alignment process
· Multi-chamber vacuum system to permit matching to
different substrates
· Included in automatic format setting
Infeed:
· Central parallel and skew adjustment of the feed line
· Central adjustment of the frontlay cover height
· Touchscreen display with direct function keys for reliable and intuitive press operation
Sheet monitoring:
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Ultrasonic double-sheet detector, also for inhomogeneous materials
Multiple-sheet detector
Optical skew-sheet and side lay sensors
Optical frontlay sensors with electropneumatic overshoot blocking
Magnetic crash bar
Die Cutting unit:
. Unit design with double-size impressioncylinder with
clamping system for extra hard protection jackets
and transfer system for reliable sheet travel over the full
substrate range
. Substructure casting in a single piece for high torsional
rigidity and stability
. Continuous gear train for smooth running and precision
. Remote adjustment of lateral and circumferential register
from the press console (Touch Screen)
. Pneumatic impression on/off switching
. Central lubrication
montex-print ost druck-und papierverarbeitungsmaschinen gmbh & co kg . Niederhabbach 18 . D-51789 Lindlar . Germany
Tel.: +49 2266 470 751 . Fax: +49 2266 3200 . mail: [email protected] . web : www.montex-print.de
montex-print ost
druck - und papierverarbeitungsmaschinen gmbh & co kg
. High precise magnet cylinder (± 5µ runout tolerance) with zero backlash bearing
· Laser scan of cutting die hight for automatic pre-adjustment of die thickness
· Register pins for fast and precise positioning of the cutting die
Delivery / Sheet travel:
· High level delivery for smooth sheet transport
. Touchdisplay with direct function keys for reliable
and intuitive press operation
· Air-cushioned sheet guiding with multiple
Venturi systems
· Speed-compensated gripper opening cam for a
broad range of substrates
· Fan modules and blower bars promote optimum
pile formation
· Standard-compliant light barriers to guard the
hazardous area
Sheet brake:
· Sheet brake with pre-suction plate and variable speed to facilitate precise sheet delivery
. Suction rings can be deactivated in pairs
Remote maintenance:
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Integrated remote maintenance module in every machine
Most comprehensive remote maintenance functionality
Access to individual die cut unit controllers possible
Fast assistance and problem remedies in up to 80 %
of all cases without need for service visit or spare parts
· Telephone hotline free of charge during the warranty period
· Immense time and cost savings
· Increased availability of the Die Cutter
montex-print ost druck-und papierverarbeitungsmaschinen gmbh & co kg . Niederhabbach 18 . D-51789 Lindlar . Germany
Tel.: +49 2266 470 751 . Fax: +49 2266 3200 . mail: [email protected] . web : www.montex-print.de
montex-print ost
druck - und papierverarbeitungsmaschinen gmbh & co kg
Optional Supplies:
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Foil conduction device for Feeder and Delivery with Kersten Antistatic Discharging-system
specially for processing of thin foils (IML) and equivalent substrates of 50µ up to 300µ.
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Stripper and Blanking device available for single and double unit machines, also retrofittable.
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Air-assisted high precise magnet cylinder (± 5µ runout tolerance) with zero backlash bearing
with circumferential hole-net and deep-hole channels according customer request for airassistance for automatic waste removal of window cuts without nicks, lateral suction-blowing
valve adapter. Suction hoods / pipes with flexible pipe connection above the magnet cylinder
for connection to the powerful exhaust device
Special demands on request.
DC-R 105-1-2
Double unit machine with two magnet cylinders for combination jobs like ruling, creasing, perforating,
embossing in unit one and regular die cutting jobs with or without suction device for window cuts or
kiss cutting in unit two. Available with or without folding box device.
montex-print ost druck-und papierverarbeitungsmaschinen gmbh & co kg . Niederhabbach 18 . D-51789 Lindlar . Germany
Tel.: +49 2266 470 751 . Fax: +49 2266 3200 . mail: [email protected] . web : www.montex-print.de

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