Add-ons paper sack machines Add-ons Tuber Add-ons Bottomer Add-ons Rotaliner - Page 2 - 11 - Page 12 – 22 - Page 23 EXTRUSION | PRINTING | CONVERTING More Uptime! Add-on „Easy Stop“ location advantages impressions up to 2 minutes saving per roll change improved time & staff management automated speed down-ramping deliveries setup for 4 plies: 8 magnet rings, 8 sensors updated software/control integrated into machine control; or separate handling & display for older machines installation time – approx. 4 days AM 2130 2140 2145 2150 2155 2160 2170 2180 AM 8105 Standard 8115 8125 8135 Standard EXTRUSION | PRINTING | CONVERTING More Uptime! Add-on „Non Stop“ location advantages impressions extra production time semi-automatic roll change while tuber is running deliveries Drive for speed synchronization the rolls Pneumatic pressing of the accelerator roll Stopping brake for exact prepositioning Pivoting roller for splice pressing Pneumatic separating station Access safety sensors Function “easy stop” required 0,5m space per stand needed installation time – approx. 1 week AM 2130 2140 2145 2150 2155 2160 2170 2180 Non Stop Faster ramp down AM 8105 8115 Time saved Faster ramp up 8125 8135 EXTRUSION | PRINTING | CONVERTING Print Control System = use of Pre-printed Material location advantages impressions use of pre-printed material is possible faster changeover prerequisite for retrofitting of slave drive printers deliveries optical sensor for scanning of the print mark operator panel with membrane keyboard and LCD AC servo motor drive control in the switch cabinet ring clamping couplings installation time – approx. 1 week AM 2130 2140 2145 2150 2155 standard 2160 2170 2180 AM 8105 8115 8125 8135 standard standard standard standard EXTRUSION | PRINTING | CONVERTING Quicker Filling Process through Venthole Perforation location advantages impressions quicker filling anti slip alternative to the use of highly porous paper deliveries 1. newer machines: integrated system, rolls, attachments 2. older machines: perforation tower optional I.additional rolls, e.g. microperforation (5mm x 5mm) II.skipped perforation III.turret system installation time – approx. 1 week AM 2130 2140 2145 2150 2155 2160 2170 2180 AM 8105 8115 8125 8135 EXTRUSION | PRINTING | CONVERTING PE-Film Processing-Set location advantages impressions controlled web tension of PE-Film capability of thin-film processing higher productivity – easier processing 3 1 deliveries 1. 4Q-Drive 2. Ionisation-Unit 3. Dispersion Glue Pump 2 installation time – approx. 2 - 4 days AM 2130 2140 2145 2150 2155 2160 2170 2180 AM 8105 8115 8125 8135 EXTRUSION | PRINTING | CONVERTING Quick Change - Central Clamping Unit location advantages impressions upgrade to quick change tooling, rapid mounting instead of several screws (cross pasting and stepped end) shorter setup time savings: About 3 minutes per ply per setup deliveries new platen carrier shaft and assembly possibly new cross-pasting plates necessary installation time – approx. 1 day AM 2130 2140 2145 2150 2155 standard 2160 2170 2180 AM 8105 8115 8125 8135 standard standard standard standard EXTRUSION | PRINTING | CONVERTING Produce Clean Sacks - Web Cleaning Unit location advantages impressions clean inner ply new markets (food, hygiene) deliveries vacuum station for 1700 mm web width one anti-static bar each before and after the vacuum station two brushes arranged between the anti-static bars dust removal unit incl. dust collection container attachment parts installation time – approx. 2 days AM 2130 2140 2145 2150 2155 2160 2170 2180 AM 8105 8115 8125 8135 EXTRUSION | PRINTING | CONVERTING High-Performance Tear-Off location advantages impressions less marks on tubes – improved sack quality handling of modern papers (high porous/sensitive surfaces) improved packet forming (belt system) faster changeover (belt system) 1. 2. 3. rubber covered snatchers belt conversion kit new Tear Off Unit 1. 2. 3. 2 1 installation time deliveries approx. 2 days approx. 1 week approx. 1 week 3 AM 2130 2140 2145 2150 2155 standard standard 2160 2170 2180 AM 8105 8115 8125 8135 standard standard standard standard EXTRUSION | PRINTING | CONVERTING Use the Advantages of Flush-Cut & Tracking per PCS location advantages impressions less web breaks – less downtimes less waste & faster changeover less costs for tooling print related quality improvements through PCS deliveries adjustable cross perforation unit knife bars sensor-guided adjustment during operation installation time – approx. 4 days AM 2130 2140 2145 2150 2155 2160 2170 2180 AM 8105 8115 8125 8135 EXTRUSION | PRINTING | CONVERTING Ready for Automation - Packet Forming Station location advantages better packets ready for automation improved quality for feeding of bottomer increased production speed less waste impressions deliveries separate drives for shingling conveyor transfer and packeting conveyors integrated control cabinet installation time – approx. 2 days up to 1 week AM 2130 2140 2145 2150 2155 standard 2160 2170 2180 AM 8105 8115 8125 8135 standard standard standard standard EXTRUSION | PRINTING | CONVERTING Bottom Patch Unit location impressions advantages improved sack filling process additional space for marketing issues additional features available e.g. carrying handle Easy Opening patch wrap around sealed valves deliveries unwind stands including web guiding paste applicators & monitoring expansion clamp paster carriers automatic lift-off of paster carriers when a sack is missing mounting assembly installation time – approx. 2 weeks AD 2360 2366 2368 2377 2378 2379 2390 AD 8300 8310 8320 8330 EXTRUSION | PRINTING | CONVERTING Easy Opening incl. Carrying Handle Unit location advantages impressions additional feature for customer Unique Selling Point for Do-It-Yourself markets deliveries driven knife shaft with segmental knives unwind stands PE-string installation time – approx. 1 day per Unit AD 2360 2366 2368 2377 2378 2379 2390 AD 8300 8310 8320 8330 EXTRUSION | PRINTING | CONVERTING Print Control System for Bottom Patch Unit location advantages impressions automatic registering of bottom patch print faster changeover, by use of pre-printed rolls less waste during run-up deliveries sensor for print mark scanning servo motor and differential drive Drive control, frequency inverter and software package Input and display of operating information installation time – approx. 3 days per Unit AD 2360 2366 2368 2377 2378 2379 standard 2390 AD 8300 8310 8320 8330 standard standard EXTRUSION | PRINTING | CONVERTING Bottom Patch Printers location impressions advantages flexibility in production, no pre-print additional space for marketing issues safety information Flexo Miniflex deliveries printing units anilox transfer roller alignment of the print to the cut automatic plate cylinder lift-off at machine stop installation time – approx. 3 days per Unit AD 2360 2366 2368 2377 2378 2379 2390 AD 8300 8310 8320 8330 EXTRUSION | PRINTING | CONVERTING Wash-Up System for Bottom Patch Printer Miniflex location advantages impressions semi-automatic cleaning of the color decks faster changeover wash up time: 3 minutes deliveries fresh and waste water tank connecting lines, valves, waste water tank between tanks and doctor chambers software for wash-up program installation time – approx. 1 day AD 2360 2366 2368 2377 2378 2379 2390 AD 8300 8310 8320 standard 8330 standard EXTRUSION | PRINTING | CONVERTING diagonal creasing station with elastic counter elements location advantages impressions improved geometry improved sack quality no damage to paper waste reduction faster changeover deliveries creasing elements elastic counter elements installation time – approx. 2 days AD 2360 2366 2368 2377 2378 2379 2390 standard AD 8300 8310 8320 8330 standard standard standard standard EXTRUSION | PRINTING | CONVERTING Improved Seam Pasting for Preformed Tubular Valves location advantages impressions uniform glue application interruption of glue bead on the cut edge high speeds even with difficult to handle materials and products deliveries stand alone application unit installation time – approx. 2 days AD 2360 2366 2368 2377 2378 2379 2390 AD 8300 8310 8320 8330 EXTRUSION | PRINTING | CONVERTING New Valve Design: Mirror-inverted Tubular Valves location advantages impressions easier opening when filling sacks improved sack integrity different product designs available deliveries mirror-inverted closing installation time – approx. 2 days AD 2360 2366 2368 2377 2378 2379 2390 AD 8300 8310 8320 8330 EXTRUSION | PRINTING | CONVERTING PE-Film Perforating Tools: avoid blocking! location advantages impressions prerequisite for sealed valves no blocking of preformed tubular valves deliveries special knive arrangement grooved roller prerequisite: drive for thumb notch cutter installation time – approx. 1 day AD 2360 2366 2368 2377 2378 2379 2390 AD 8300 8310 8320 8330 EXTRUSION | PRINTING | CONVERTING Bottom Width Checking Unit location advantages impressions scan of the bottom width for dimensional quality check detecting of bottom patch wrap-around deliveries pair of opto-electronic sensors on both sides installation time – approx. 2 days AD 2360 2366 2368 2377 2378 2379 2390 AD 8300 8310 8320 8330 EXTRUSION | PRINTING | CONVERTING State of the art pressing: 2 Drum delivery & accumulator location advantages improved integrity and sift proofness with less glue intense, continuous adjustable pressing more sacks per pallet, increased storage capacity prerequisite for automation/palletizing impressions deliveries belt sections with two deviating drums motorized transverse adjustment of the drive side pneumatically adjustable pressing rollers electronic counter, adjustable up to 25 sacks / packet shingle interrupter, switch cabinet and AC drive AD 2360 2366 2368 2377 2378 2379 standard installation time – approx. 1 week 2390 standard AD 8300 8310 8320 8330 standard standard standard standard EXTRUSION | PRINTING | CONVERTING Rotaliner Add-Ons available upgrades • • • • Servo drive for cross-perforation Driven auxilliary draw Servo drive for vacuum belts at the Z-fold Sealing bar monitoring advantages REDUCED MAINTENANCE & IMPROVED ROTALINER PERFORMANCE • reduced maintenance, synchronization settings, reduced wear & tear, reduced waste, avoidance of contamination from the chain drive HIGHER & MORE CONSISTANT QUALITY OF FINAL PRODUCT • through monitoring of the sealing bars • more precise positions of the seals, perforations and Z-fold reduced waste
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