Philippe Caisson – Business Consulting – Siemens PLM Siemens – Industries 4.0 et smart mechatronics objects Unrestricted © Siemens AG 2013 All rights reserved. Page 1 Siemens PLM Software Importance of Manufacturing Some Example EU Initiatives in Manufacturing Industrial production is the backbone of German economic performance For UK, a proper industrial strategy Is absolutely vital Initiative “La nouvelle France Industrielle” US New Manufacturing Hub Obama announces the creation of “Digital Manufacturing and Design Innovation Institute (Digital Lab)” where Siemens will be a key contributor to the project for transforming American manufacturing Unrestricted © Siemens AG 2013 All rights reserved. Page 2 Siemens PLM Software Path of Industrial Revolution From industry 1.0 to 4.0 Smart Mechatronic Object Unrestricted © Siemens AG 2013 All rights reserved. Page 3 Source: DFKI (2011) Siemens PLM Software Cyber-physical system the future of Mechatronic Object Mechatronic Object Mechanical Electrical Motor Spindle Information Automation Technology A Mechatronic object is the combination of mechanical, electrical, automation objects and information technology A cyber-physical system (CPS) is a system of collaborating computational elements controlling physical entities Unrestricted © Siemens AG 2013 All rights reserved. Page 4 Siemens PLM Software The Mechatronic Object During plant operation The Mechatronic object knows its own state and its environment Knowledge about state & current environment load 85% trend increasing maintenance in 12 weeks predecessor position: 49°24’01’’ north 11°09’47’’ east Unrestricted © Siemens AG 2013 All rights reserved. Page 5 Siemens PLM Software Intelligent and smart mechatronic objects …make decisions independently… Additional intelligence increases flexibility and performance in production The Mechatronic object acquires the ability to act autonomously SELF  configuration  Optimization  protection  correction Autonomous action reduces complexity for the user and increases the speed of changes Unrestricted © Siemens AG 2013 All rights reserved. Page 6 Siemens PLM Software Cyber-Physical Systems will communicate Owning all information as digital model Cyber-Physical System + Physical Production Asset Digital Model Each object contains all information about… • • • • • • Software / IT Mechanical (CAD) Electrical (CAE) Automation, HMI Safety, Security Maintenance • • • • • • Plant ID Partner ID Current Status Change, Effectivity SW-Version Interfaces Industry 4.0 and smart factories as part of the Internet of Things and Services Unrestricted © Siemens AG 2013 All rights reserved. Page 7 Siemens PLM Software Industrie 4.0 Production based on cyber-physical systems “Smart” products • The product to be manufactured has all the necessary information for every step of its production Autonomous production facilities • Optimized organization of networked production facilities taking into account the entire value chain • Production steps are configured flexibly in response to changing situations Reduction of complexity due to “smarter” structures Unrestricted © Siemens AG 2013 All rights reserved. Page 8 Siemens PLM Software Industry 4.0 - Software is the key To manage current and future challenges Plant Lifecycle Vertical Integration Enterprise Product Lifecycle Production Supply Chain Raw Material Idea Finished Product Shopfloor Source: based on CMM model, ©ARC plus MESA Guidebook for Lean Manufacturing which is Copyright © MESA International Software is the main enabler for improvement & innovation Unrestricted © Siemens AG 2013 All rights reserved. Page 9 Siemens PLM Software Industry 4.0 - Real and virtual worlds are converging thanks to Digital Enterprise Platform Ethernet communication products and network solutions (2012) Design and virtual Integrated plant production management (2008) Real production PLM software integration (2013) Computer-aided motion software (2012) Production planning (2007) CAE software for simulating and testing of mechatronic systems (2012) Product design PLM TIA Product Lifecycle Management Totally Integrated Automation Production engineering Industrial quality and production management (2012) Software for production planning and scheduling (2013) Production execution MES software Life science industries (2009) CAD design software Production of composite materials (2011) Software for production management (2001) Product cost management MES software Pharmaceutical and biotech industries (2011) (2012) Unrestricted © Siemens AG 2013 All rights reserved. Page 10 Siemens PLM Software Technology Example - MCD Mechatronics Concept Designer Mechatronics Concept Designer targets the concept design phase of mechatronics products based on a functional design approach. MCD for the 3D modeling of concepts which can then be enriched with simulation related information. This not only includes the definition of multi-body physics but also the integration of automation related behavior typically found in mechatronics products In addition MCD allows for connectivity with upstream and downstream engineering domains like requirements managements, functional modeling, etc. Unrestricted © Siemens AG 2013 All rights reserved. Page 11 Siemens PLM Software Future and Reality of Manufacturing Industrie 4.0 Future Unified digital models of the overall product, production objects, processes and participants Machines and products exchange information for self optimization Autonomous control and optimization Today Complete product portfolio hardware and software Collaboration capabilities for seamless information exchange and data alignment Data integration capability for process simulation linking product and production Unrestricted © Siemens AG 2013 All rights reserved. Page 12 Siemens PLM Software How to use actual technology To navigate in a Manufacture Objectives Technology • Be able to navigate between global sites • Share best manufacturing practices • On line information regarding local resources • On line up-to-date documentation • Reuse and Knowledge • Intosite (Siemens) • Google Earth, • Cloud • Software as a service Berlin Plant Unrestricted © Siemens AG 2013 All rights reserved. Page 13 Siemens PLM Software Making Right things Making Things Right Siemens PLM Parc Technologique de Lyon 743, Allee des Parcs 69800 Saint-Priest Tel.: +33 4 72 14 43 00 [email protected] [email protected] www.siemens.com/plm http://www.youtube.com/watch?v=zsEIhM17pCw&feature=youtu.be http://www.youtube.com/watch?v=HPRURtORnis Unrestricted © Siemens AG 2013 All rights reserved. Page 14 Siemens PLM Software