471063 - Vintage Air

an ISO 9001:2008 Registered Company
1963 IMPALA
CONTROL PANEL
CONVERSION KIT
471063
901065 REV C 9/18/14, 1963 IMPALA CNTRL PNL INST PG 1 OF 16
Table of Contents
PAGES
1. COVER
2. TABLE OF CONTENTS
3. PACKING LIST/ PARTS DISCLAIMER
4. REMOVING OEM CONTROL PANEL & MODE LABEL INSTALLATION
FIGURES 1, 2, 2a, 2b & 2c
5. CABLE CONVERTER ASSEMBLY MODIFICATIONS & CABLE CONVERTER
ASSEMBLY MOUNTING CLAMP INSTALLATION
FIGURES 3 & 4
6. FAN CABLE CONVERTER ASM INSTALLATION & CONTROL HARNESS
FIGURES 5 & 6
7. CONTROL HARNESS CONT. & MODE CABLE CONVERTER ASM INSTALLATION
FIGURES 7 & 8
8. CONTROL HARNESS & CONTROL HARNESS CONT.
FIGURES 9 & 10
9. TEMP CABLE CONVERTER ASM INSTALLATION & CONTROL HARNESS
FIGURES 11 & 12
10. CONTROL HARNESS CONT. & CONTROL HARNESS FINAL STEP
FIGURES 13 & 14
11. FINAL STEPS & FINAL STEPS CONT.
FIGURES 15 & 16
12. CONTROL PANEL CALIBRATION PROCEDURE
13. CONTROL PANEL CALIBRATION PROCEDURE CONT.
14. WIRING DIAGRAM
15. OPERATION OF CONTROLS
16. CONTROL PANEL KIT PACKING LIST
2
901065 REV C 9/18/14, 1963 IMPALA CNTRL PNL INST PG 2 OF 16
CONTROL KIT PACKING LIST
No
QTY
1.
2.
3.
4.
5.
6.
7.
3
1
3
3
5
1
1
PART No.
112002-SUA
232002-VUA
65976-VUE
491010-VUR
21301-VUP
231520
484063
DESCRIPTION
CABLE CONVERTER ASM
GEN IV UNIVERSAL CONTROL HARNESS
3/16” PUSH-ON RING
CABLE CONVERTER CLAMP
4” TIE WRAP
GROUND WIRE
63-64 IMPALA CONTROL PANEL MODE LABEL
3
901065 REV C 9/18/14, 1963 IMPALA CNTRL PNL INST PG 3 OF 16
CONTROL KIT
471063
4
901065 REV C 9/18/14, 1963 IMPALA CNTRL PNL INST PG 4 OF 16
5
901065 REV C 9/18/14, 1963 IMPALA CNTRL PNL INST PG 5 OF 16
6
901065 REV C 9/18/14, 1963 IMPALA CNTRL PNL INST PG 6 OF 16
7
901065 REV C 9/18/14, 1963 IMPALA CNTRL PNL INST PG 7 OF 16
8
901065 REV C 9/18/14, 1963 IMPALA CNTRL PNL INST PG 8 OF 16
9
901065 REV C 9/18/14, 1963 IMPALA CNTRL PNL INST PG 9 OF 16
UNUSED
RED, WHT/ BLUE,
WHT WIRE
10
901065 REV C 9/18/14, 1963 IMPALA CNTRL PNL INST PG 10 OF 16
WIRE ACCORDING TO WIRING DIAGRAM ON PAGE 14.
LOCATE THE GRAY WIRE WITH AN UNUSED CONNECTOR IN THE WIRING HARNESS NEAR THE TWO CABLE
HARNESS RELAYS. THE WIRE IS LABELED PRGM ON THE WIRING DIAGRAM ON PAGE 14.
TO CALIBRATE THE CONTROL PANEL FOLLOW THE CALIBRATION PROCEDURES ON PAGE 12 & 13.
PLUG
FROM
CONTROL
WIRING
HARNESS
232002-VUA
11
901065 REV C 9/18/14, 1963 IMPALA CNTRL PNL INST PG 11 OF 16
Control Panel
Calibration Procedure
On Vintage Air Gen IV systems using factory controls, it is necessary to calibrate the system to your specific
control panel. This procedure ensures that the stroke of your control panel levers or knobs is translated into
precise control of the fan speed, temperature blend and mode door position. Please carefully read and understand
these procedures before beginning. The procedure may be repeated as many times as necessary to get it right.
In preparation for calibration, you will need to attach the supplied white ground jumper wire to a suitable chassis
ground. This jumper wire must be easily connected to the gray programming wire located in the main Gen IV wiring
harness next to the relays. During the calibration procedure, you will connect the white jumper to the gray program
wire, which will “teach” the Gen IV ECU the upper limits of the control levers or knobs. The blower will momentarily
change speeds, signaling that the upper limits have been “learned”. You will move the levers or knobs to opposite
extreme positions of their travel and then disconnect the white jumper. The blower will again change speeds,
signaling that the lower limits have been learned and that the calibration procedure is complete.
White Jumper
Cable
Gray
Program Wire
12
901065 REV C 9/18/14, 1963 IMPALA CNTRL PNL INST PG 12 OF 16
Control Panel
Calibration Procedure (Cont.)
OFF
N
O
2. Move the control levers/knobs to the position
shown.
3. Connect the white jumper wire to the gray program
wire. Wait for the blower speed to change (Approximately
5 seconds).
4. Move the control levers/knobs to the positions
shown.
5. Disconnect the white jumper wire from the gray
program wire. The blower speed will change,
indicating completion of the calibration procedure.
13
6. Confirm proper operation of controls. Repeat
procedure if necessary. When finished, tape
over program wire connector with electrical tape to
prevent accidental contact with chassis ground.
901065 REV C 9/18/14, 1963 IMPALA CNTRL PNL INST PG 13 OF 16
START
1. Turn on the ignition switch (Do not start the engine).
Wiring Diagram
232007-VUR
TAN
ORA
BLK
WHT
RED
WHT/RED
WHT/YEL
JF8
WHT/GRN
AC ANNUNCIATOR
BACKLIGHT POS
BACKLIGHT NEG
GND
5V-SW
TEMP WIPER
MODE WIPER
FAN WIPER
PRE-WIRED
VIEWED FROM WIRE SIDE
232002-VUA
A/C
(IF USED)
GEN IV ECU
GEN IV WIRING DIAGRAM
REV D, 5/6/2014
TEMP
MODE
FAN
PROGRAM
* DASH LAMP
(IF USED)
*** WIDE OPEN
THROTTLE
SWITCH
(OPTIONAL)
** CIRCUIT
BREAKER
30 AMP
HEATER
CONTROL VALVE
• Dash Lamp Is Used Only With Type 232007-VUR Harness.
• Warning: Always Mount Circuit Breaker As Close to the Battery As Possible. (NOTE: Wire Between
Battery and Circuit Breaker Is Unprotected and Should Be Carefully Routed to Avoid a Short
Circuit).
• Wide Open Throttle Switch Contacts Close Only at Full Throttle, Which Disables A/C
Compressor.
901065 REV C 9/18/14, 1963 IMPALA CNTRL PNL INST PG 14 OF 16
14
15
901065 REV C 9/18/14, 1963 IMPALA CNTRL PNL INST PG 15 OF 16
CONTROL KIT PACKING LIST
No
QTY
1.
2.
3.
4.
5.
6.
7.
3
1
3
3
5
1
1
PART No.
DESCRIPTION
112002-SUA
232002-VUA
65976-VUE
491010-VUR
21301-VUP
231520
484063
CABLE CONVERTER ASM
GEN IV UNIVERSAL CONTROL HARNESS
3/16” PUSH-ON RING
CABLE CONVERTER CLAMP
4” TIE WRAP
GROUND WIRE
63-64 IMPALA CONTROL PANEL MODE LABEL
901065 REV C 9/18/14, 1963 IMPALA CNTRL PNL INST PG 16 OF 16
CONTROL KIT
471063

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