TECHNICAL SHEET S4 continuous flow dryers PURPOSE S4 type dryers are designed for drying all types of cereal grain, maize, as well as leguminous and oil seed plants. Thanks to high capacities they can reach, these dryers can be used in large farms, agriculture And food-processing industry. The possibility of precise parameter setting guarantees low consumption of electrical power and fuel. PRINCIPLES OF OPERATION During drying in the continuous dryer, the loading, drying, cooling and unloading of grain takes place simultaneously. The grain is top-loaded to the dryer and during the drying process it gradually moves downwards. The lower chamber levels are designed to cool the grain. When the grain passes all the drying and cooling levels, it is transported to the discharge device. grain inlet EQUIPMENT 1. Roof 2. Loading segments 1 2 3. Hot air channel 4. Burner channel 5. Burner covers 6. Cooling air control louvers 7. Line burner 8. Exhaust fans 9. Unloading system 3 10.Inlet roof ducts in the drying part of the dryer column 13 11.Inlet roof ducts in the cooling part of the dryer column 4 12. Air outlet roof ducts 10 5 13. Air outlet canal 14.Reverted-air canal 6 15.Centro separator 11 dry cool air 7 15 12 moist cooled air heated air 8 14 heated air, reverted in the recuperation process light impurities CONTACT: SALE: ARAJ REALIZACJE Sp. z o.o., ul. Mireckiego 30, 55-080 Kąty Wr., POLAND, tel. +48 71 721 57 60, fax +48 71 721 57 61, e-mail: [email protected] PRODUCTION: PPW „ARAJ” Sp. z o.o. ul. Mireckiego 30, 55-080 Kąty Wrocławskie www.araj.pl TECHNICAL SHEET S4 continuous flow dryers Version .W EXHAUST FANS In the .W basic version of the dryer the hot air is drawn in using exhaust fans. The number of fans depends on the dryer column size. The exhaust fans ensure passing the hot air through the grain layer evenly. Insulated hot air channel reduces heat loss and thus is reducing the cost of drying. Heating of air supplied to the dryer may be carried out directly by placing the linear gas burner in the burner channel or indirectly in the heater with a heat exchanger provided with gas or oil burner. S 418.W Dryer TECHNICAL DATA Model Load capacity unit 1) S406. S410. S414. S418. S416. S420. S424. S428. S432. S436. S440. t 16 22 28 36 55 69 79 89 99 113 123 Approximate thermal power without heat exchanger kW 600 1160 1630 2150 2440 3250 3950 4880 4880 6510 7900 MAIZE- drying capacity from 30% to 15% 2) Capacity per hour t/h 2,4 4,8 6,5 9,5 12,0 14,5 16,9 21,8 24,0 29,0 38,7 Capacity per day t/24h 58 115 156 228 288 348 406 523 576 696 929 MAIZE- drying capacity from 25% to 15% 3) Capacity per hour t/h 2,9 5,9 7,8 11,7 14,7 17,6 20,5 26,4 29,3 35,0 46,9 Capacity per day t/24h 70 142 187 281 353 422 492 634 703 840 1126 7,5 15,0 22,5 30,0 39,0 47,0 55,0 67,0 74,0 88,0 108,0 180 360 540 720 936 1128 1320 1608 1776 2112 2592 4,0 8,0 12,0 15,0 15,0 18,0 22,5 26,0 30,0 33,0 40,0 96 192 288 360 360 432 540 624 720 792 960 WHEAT- drying capacity from 19% to 15% 4) Capacity per hour t/h Capacity per day t/24h RAPESEED - drying capacity from 13% to 7% 5) Capacity per hour t/h Capacity per day t/24h SUNFLOWER- drying capacity from 13% to 7% 6) Capacity per hour t/h 1,3 2,6 3,9 5,1 9,6 11,6 13,5 17,3 19,3 23,1 30,8 Capacity per day t/24h 31 62 94 122 230 278 324 415 463 554 739 12 16 MODEL WITHOUT DUST REMOVAL DEVICE.W Number of exhaust fans 1 2 3 4 5 6 7 9 10 kW 9,7 17,6 25,8 34,1 42,0 50,9 59,9 75,7 83,2 width m 2,4 2,4 2,4 2,4 4,0 4,0 4,0 4,0 4,0 4,0 4,0 height m 9,2 11,6 14,0 17,0 16,8 19,8 22,2 24,6 27,0 30,0 32,4 length m 4,9 4,9 4,9 4,9 4,9 4,9 4,9 4,9 4,9 6,4 6,4 Electric power demand Dimensions 101,0 132,6 The manufacturer reserves the right to introduce technical changes * Capacity for wet grain at the dryer inlet 03.2014 1) Loading capacity for wheat 750 kg/m3 2) Drying capacity for maize (from 30% to 15%) is given for drying temperature 110 0C, surrounding temperature 50C. Fuel oil consumption approximately 1,5 l/t%, natural gas consumption GZ50 1,3 m 3/t% , liquid gas consumption 2,0 l/t% 3) Drying capacity for maize (from 25% to 15%) is given for drying temperature 110 0C, surrounding temperature 100C. Fuel oil consumption approximately 1,71 l/t%, natural gas consumption GZ50 1,67 m 3/t% 4) Drying capacity for wheat is given for drying temperature 95 0C, surrounding temperature 150C. Fuel oil consumption approximately 1,1 l/t%, natural gas consumption GZ50 1,0 m 3/t% , liquid gas consumption 1,5 m3/t% 5) Drying capacity for rapeseed is given for density 680 kg/m3, drying temperature 80 0C, surrounding temperature 150C. Fuel oil consumption approximately 1,1 l/t%, natural gas consumption GZ50 1,0 m 3/t%, liquid gas consumption 1,5 l/t% 6) Drying capacity for sunflower is given for drying temperature 80 0C, surrounding temperature 150C. Fuel oil consumption approximately 1,47 l/t%, natural gas consumption GZ50 1,43 m 3/t% CONTACT: SALE: ARAJ REALIZACJE Sp. z o.o., ul. Mireckiego 30, 55-080 Kąty Wr., POLAND, tel. +48 71 721 57 60, fax +48 71 721 57 61, e-mail: [email protected] PRODUCTION: PPW „ARAJ” Sp. z o.o. ul. Mireckiego 30, 55-080 Kąty Wrocławskie www.araj.pl TECHNICAL SHEET S4 continuous flow dryers Version .CS CENTRO SEPARATOR— DRYING ALMOST WITHOUT DUST The .CS version of the dryer is equipped with the centro separator, instead of exhaust fans, that is designed to extract the hot air and clean the air that is going out of a dryer from dust. This dryer version reduces the dust levels in the air during the drying process. Centroseparator significantly reduces noise during the drying process. Insulated hot air channel reduces heat loss and thus is reducing the cost of drying. Heating of air supplied to the dryer may be carried out directly by placing the linear gas burner in the burner channel or indirectly in the heater with a heat exchanger provided with gas or oil burner. TECHNICAL DATA S 418.CS Dryer Model Load capacity unit 1) S406. S410. S414. S418. S416. S420. S424. S428. S432. S436. S440. t 16 22 28 36 55 69 79 89 99 113 123 Approximate thermal power without heat exchanger kW 600 1160 1630 2150 2440 3250 3950 4880 4880 6510 7900 MAIZE- drying capacity from 30% to 15% 2) Capacity per hour t/h 2,4 4,8 6,5 9,5 12,0 14,5 16,9 21,8 24,0 29,0 38,7 Capacity per day t/24h 58 115 156 228 288 348 406 523 576 696 929 MAIZE- drying capacity from 25% to 15% 3) Capacity per hour t/h 2,9 5,9 7,8 11,7 14,7 17,6 20,5 26,4 29,3 35,0 46,9 Capacity per day t/24h 70 142 187 281 353 422 492 634 703 840 1126 WHEAT- drying capacity from 19% to 15% 4) Capacity per hour t/h 7,5 15,0 22,5 30,0 39,0 47,0 55,0 67,0 74,0 88,0 108,0 Capacity per day t/24h 180 360 540 720 936 1128 1320 1608 1776 2112 2592 4,0 8,0 12,0 15,0 15,0 18,0 22,5 26,0 30,0 33,0 40,0 96 192 288 360 360 432 540 624 720 792 960 RAPESEED - drying capacity from 13% to 7% 5) Capacity per hour t/h Capacity per day t/24h SUNFLOWER- drying capacity from 13% to 7% 6) Capacity per hour t/h 1,3 2,6 3,9 5,1 9,6 11,6 13,5 17,3 19,3 23,1 30,8 Capacity per day t/24h 31 62 94 122 230 278 324 415 463 554 739 kW 13,2 32,6 49,3 79,1 79,5 80,9 97,4 191 276,6 width m 2,4 2,4 2,4 2,4 4,0 4,0 4,0 4,0 4,0 4,0 4,0 height m 9,2 11,6 14,0 17,0 16,8 19,8 22,2 24,6 27,0 30,0 32,4 length m 4,9 4,9 5,6 5,6 5,6 5,6 5,6 5,6 5,6 7,8 7,8 length with dust remover m 7,9 9,4 10,1 10,6 10,6 10,6 10,6 10,6 10,6 12,8 12,8 MODEL WITH DUST REMOVAL DEVICE .CS Electric power demand Dimensions * Capacity for wet grain at the dryer inlet 158,2 158,2 The manufacturer reserves the right to introduce technical changes 03.2014 1) Loading capacity for wheat 750 kg/m3 2) Drying capacity for maize (from 30% to 15%) is given for drying temperature 110 0C, surrounding temperature 50C. Fuel oil consumption approximately 1,5 l/t%, natural gas consumption GZ50 1,3 m 3/t% , liquid gas consumption 2,0 l/t% 3) Drying capacity for maize (from 25% to 15%) is given for drying temperature 110 0C, surrounding temperature 100C. Fuel oil consumption approximately 1,71 l/t%, natural gas consumption GZ50 1,67 m 3/t% 4) Drying capacity for wheat is given for drying temperature 95 0C, surrounding temperature 150C. Fuel oil consumption approximately 1,1 l/t%, natural gas consumption GZ50 1,0 m 3/t% , liquid gas consumption 1,5 m3/t% 5) Drying capacity for rapeseed is given for density 680 kg/m3, drying temperature 80 0C, surrounding temperature 150C. Fuel oil consumption approximately 1,1 l/t%, natural gas consumption GZ50 1,0 m 3/t%, liquid gas consumption 1,5 l/t% 6) Drying capacity for sunflower is given for drying temperature 80 0C, surrounding temperature 150C. Fuel oil consumption approximately 1,47 l/t%, natural gas consumption GZ50 1,43 m 3/t% CONTACT: SALE: ARAJ REALIZACJE Sp. z o.o., ul. Mireckiego 30, 55-080 Kąty Wr., POLAND, tel. +48 71 721 57 60, fax +48 71 721 57 61, e-mail: [email protected] PRODUCTION: PPW „ARAJ” Sp. z o.o. ul. Mireckiego 30, 55-080 Kąty Wrocławskie www.araj.pl TECHNICAL SHEET S4 continuous flow dryers Version .CSRE CIRCULATING AIR—FUEL SAVINGS OF UP TO 30%. The .CSRE version of the dryer (with recuperation) is equipped with a dust reducing centro separator and a system allowing reverting a part of the heated air after it passes through the grain, using canals, back to the heated air chamber, where it is mixed with the heated clean air from outside. It then once again passes through the grain. In this version of the dryer almost the entire column of the dryer is insulated, which reduces heat losses to a minimum and allows fuel savings of up to 30%. Heating of air supplied to the dryer may be carried out directly by placing the linear gas burner in the burner channel. S 418.CSRE Dryer TECHNICAL DATA Model Load capacity1) Approximate thermal power without heat exchanger MAIZE- drying capacity from 30% to 15% unit S414. S418. S416. S420. S424. S428. S432. S436. S440. t 28 36 55 69 79 89 99 113 123 kW 1630 2150 2440 3250 3950 4880 4880 6510 7900 2) Capacity per hour t/h 6,5 9,0 10,0 13,0 16,0 20,0 22,0 28,0 35,0 Capacity per day t/24h 156 216 240 312 384 480 528 672 840 MAIZE- drying capacity from 25% to 15% 3) Capacity per hour t/h 7,8 10,8 12,0 15,6 19,2 24,0 26,4 33,6 42,0 Capacity per day t/24h 187 259 288 374 461 576 634 806 1008 Capacity per hour t/h 22,5 26,0 34,0 41,0 48,0 58,0 64,0 76,0 94,0 Capacity per day t/24h 540 624 816 984 1152 1392 1536 1824 2256 kW 41,8 64,1 74,5 83,4 104,9 113,2 128,2 179,9 207,6 width m 2,4 2,4 4,0 4,0 4,0 4,0 4,0 4,0 4,0 height m 14,0 17,0 16,8 19,8 22,2 24,6 27,0 30,0 32,4 length m 7,9 7,9 8,6 8,6 8,6 9,4 9,4 12,3 12,3 length with dust remover m 12,4 12,4 13,6 13,6 13,6 14,4 14,4 17,3 17,3 WHEAT- drying capacity from 19% to 15% 4) MODEL WITH HEAT RECOVERY .CSRE Electric power demand Dimensions The manufacturer reserves the right to introduce technical changes * Capacity for wet grain at the dryer inlet 03.2014 3 1) Loading capacity for wheat 750 kg/m 2) Drying capacity for maize (from 30% to 15%) is given for drying temperature 110 0C, surrounding temperature 50C. Fuel oil consumption approximately 1,2 l/t%, natural gas consumption GZ50 1,1 m 3/t%, liquid gas consumption 1,7 l/t% 3) Drying capacity for maize (from 25% to 15%) is given for drying temperature 110 0C, surrounding temperature 100C. Fuel oil consumption approximately 1,5 l/t%, natural gas consumption GZ50 1,3 m 3/t%, liquid gas consumption 1,9 l/t% 4) Drying capacity for wheat is given for drying temperature 95 0C, surrounding temperature 150C. Fuel oil consumption approximately 1,0 l/t%, natural gas consumption GZ50 0,9 m 3/t% , liquid gas consumption 1,3 m3/t% CONTACT: SALE: ARAJ REALIZACJE Sp. z o.o., ul. Mireckiego 30, 55-080 Kąty Wr., POLAND, tel. +48 71 721 57 60, fax +48 71 721 57 61, e-mail: [email protected] PRODUCTION: PPW „ARAJ” Sp. z o.o. ul. Mireckiego 30, 55-080 Kąty Wrocławskie www.araj.pl
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