presentation - Central Sterilising Club

In-situ protein detection
ProReveal protein detection system
Prof. David Perrett
William Harvey Research Institute
Barts & the London School of Medicine & Dentistry
CSC April 2014
Approaches to Protein Detection on Instruments
Off-instrument
Desorb (swab) followed by a commercial test
Wash off, acid hydrolyse the washings and
measure protein as amino acids
Wash off with detergent then measure removed
whole proteins in washings
In-situ
Apply a chemical reagent and observe
“Sandwich type” immunoassay
Exotic methods e.g. DESI-MS
Total Organic Carbon (ToC)
Surrogate
BIOtak AK assay
ValiProTag
TOSI type tests and observe - some use dyes
Tagged proteins e.g. Radiolabelled.
© Professor David Perrett
Off-instrument testing
ISO 15883-1:2009 part C.3.3.1.2 requires that
about 10 cm2 of an instrument is swabbed with
water wetted swabs for a few minutes prior to
testing with recommended chemical tests
Swabbing 10 cm2 in itself is a challenge!
Swab with what?
For how long?
Tend to swab visually dirty area not necessarily protein
© Professor David Perrett
Efficiency of removing hydrophobic
proteins using wetted Rayon swabs
Water
BSA
Fibrinogen
0.5% Triton X-100
32 ± 4%
20 ± 3%
remaining
remaining
61 ± 5%
24 ± 3%
remaining
remaining
Swabbing
10-15 strokes
10-15 strokes
n=6
We swabbed where we knew we had placed the protein!
© Professor David Perrett
Some test kits for residual proteins & their chemistries available in U.K.
Chemistry
Mode
Trade Name
Supplier
Sensitivity
(µg BSA)
Copper binding + BCA
complexation
BCA
Pro-Test-Q
Medisafe
Clean-Trace protein 3-M
1
3 – 50
Depending on
temperature and time
BCA
Dye binding
Medi-check residual Hygiena
protein test
Pyrogallol Red Pyromol Test
+ Molybdate
Coomassie
Scope Check
Brilliant Blue
1 – 10
Depending on
temperature and time
Pereg GmbH
1
Valisafe/Medisafe
1
Denta Check
Valisafe/Medisafe
1
Ninhydrin Protein
Detection Test
Haemostik
Browne (Steris)
(Bradford Assay)
Ninhydrin
Ninhydrin
Haemoglobin
Bioluminescence ATP
na
na
na
Sensitivity taken from manufacturer’ s publications
The methods for residual protein detection contained
in ISO, EU, HTM and CFPP-0101 contains
fundamental scientific flaws.
The desorption (swabbing) methods cannot
effectively remove protein from box joints,
serrations, small orifices etc.
They lack sensitivity for many purposes
Most are non-quantitative
In-situ
Detection of Residual Protein
DH (England) Funded Detection Research
Ca. 2009
3 groups (Barts, Southampton, Edinburgh)
developed fluorescent ‘in situ’ detection
methods in conjunction with local SSDs
GOSH / UCLH / Barts were to compare
instrument storage post-operations
In 2011 Barts co-ordinated a comparative study
across the 3 groups in order to inform DH
calculations on maximum permissible protein levels
© Professor David Perrett
Fluorescence
Compared to colorimetric measurements
is more 1000x more sensitive
is many fold more specific
needs intense light sources often lasers
Few compounds are naturally fluorescent
but chemical reactions can be used to
make fluorophores
CFPP-0101 Appendix D calls for new approaches
© Professor David Perrett
‘In situ’ detection – my ideal
Simple – suitable for the SSD environment: Giving a permanent record
Sensitive – 100-1000 fold better than established tests?
Protein Specific
Fast – capable of high throughput
Instrumentation
- Readily available, should not use lasers
Stable reagents giving stable fluorophores
Non-toxic – Safe reagent:
Protein products can be readily removed
Can reveal proteins residues -
on “whole” instruments
Low cost - both capital and running
Chronology
1999/2000 - DH England established Decontamination
Working
Group (DECON) with specific reference
to vCJD
2000 – OPA/NAC assay for proteins desorbed from
instruments
2001 – reagent shown to work on surfaces using a scanning
fluorimeter
2008 – Improved OPA/NAC reagent shown to work on
instruments using a hand-held mercury lamp
2010 – In-situ imaging using OPA/NAC, G-Box and a mixture
of software shown to Syngene
Modified OPA / NAC reagent for proteins
© Professor David Perrett
OPA/NAC fluorescence solution method
High sensitivity
60
y = 28.571x - 1.2381
2
R = 0.9804
Fluorescence
50
40
30
20
10
0
0
0.5
1
1.5
2
2.5
BSA Conc (µg/ml)
Used in many published studies e.g. Dental papers
© Professor David Perrett
Could a fluorescent OPA/NAC solution assay
be combined with
a gel imaging system
plus 2-D visualisation
from my proteomic work
for ‘in situ’ detection?
© Professor David Perrett
The Proteomic based system
G-Box from Syngene Cambridge
© Professor David Perrett
G-Box (ID-box) system in 2008
Cooled CCD Camera
Optimum Emission filters
Lamps – White light
Mercury 338nm
Platform
with sheet
of black paper
© Professor David Perrett
Typical BSA protein standard calibrant
8 µg
4 µg
2 µg
10 µg
0.5 µg
0.25 µg
0.125 µg
© Professor David Perrett
SSD cleaned instruments
A supposedly washed instrument sprayed with OPA/NAC
reagent showing lots of protein
Area 2,570,000 pixels
Approx 1ug protein
ProReveal System
• Developed at Barts with DH funding and in
collaboration with Synoptics Cambridge
• The system is highly sensitive (<50 ng BSA)
• This fluorescent protein detection system can be
used in a typical SSD.
• Software continuously being modified and
improved
Improved System
May 2012
Cooled CCD camera takes
B&W and fluorescent
images now internal
New Hg lamps and
different Emission filter
Instrument sprayed in situ
with OPA/NAC reagent
Sliding tray for up to
A4 sized instruments
Smaller footprint, portrait, no change in sensitivity, updated
software takes B&W image both before and after gathering
fluorescent image for ca. 2 minutes
© Professor David Perrett
The current ProReveal System
Improved ProReveal Spray Reagent
• OPA/NAC was reformulated with improved chemistries
• It is now stable for nine months
• It retains its sensitivity
• Revealed fluorescent protein residues are stable
• The reagent compoments are completely washed
off with a 2nd detergent wash
• BSA protein calibrant is stable
• Studies have been done to prove removal of chemical
residues with a re-wash
Patented by QMUL
© Professor David Perrett
A typical inspection image of a
washed surgical instrument
Total Protein shown = 8.7 µg
The ProReveal technology can help improve
cleaning of surgical instruments
Hospital A
Total Protein shown = 158 µg
Hospital C
Total Protein shown = 0.8 µg
© Professor David Perrett
Validation
Sensitivity
<50ng relative to BSA
Linearity
0 – ca. 250ug BSA
Reproducibility
5.2% n=10 for an instrument
3.1% (n = 10) for tags
ProReveal Software
The software generates all these different units of measurement
automatically. The choice which to display and use is yours
All files are automatically uniquely numbered and can be readily
accessed for future use
It also provides a visual record of the areas of protein residuals
on an instrument
Raw data is stored on the hard-drive or externally for quality
purposes
Although the traffic light display is not the default it is still there
Most recent change is that the amount of protein in a
highlighted spot can be displayed
© Professor David Perrett
Software output is configurable depending on local needs
 Timers appear on the screen
 Result are shown in 2 - 3 minutes
Pass
 Appearance 2-D or 3-D image
 Quantitative data is obtained
 Simple Pass/Fail indication is also possible
Fail
 Print label to record result
© Professor David Perrett
ProReveal Software
• 3D vew can be rotated and orientated
Setting limits
Eye set (dry µg/side)
© Professor David Perrett
Which data presentation?
Craniotomy set (dry, enzymatic wash )
Total protein µg / instrument
Max. Protein
µg / hotspot
Protein / unit area
© Professor David Perrett
Safety
All chemicals should be safe for both the patient and
SSD personnel. In addition they should not attack
components of instruments
All chemicals should be easily removed from surfaces
Residual proteins are strongly adhered to stainless
steels
All detergents in some way chemically change
proteins.
Chemical changes can also result from other
additives such as water retaining gels
The pharm industry requires these tests to be at the ppm levels
Components of ProReveal Spray
Sodium tetraborate*
o-Phthaldialdehyde
N-acetyl-cysteine*
Dithiothretiol
Triton-X100
Sodium EDTA*
All these are dissolved in water at 1-10 mg/L
Even in the neat spray NONE even approach published toxicity values
They will only react with proteins if present together and at pH 9-10
Contaminated and OPA/NAC sprayed instruments
before and after washing with water
Before
After hand wash under tap water
Removal of majority of fluorescence shown
n.b/ The instruments were not re-sprayed after wash
Arginine pipetted directly on to sscalpel blades
and then sprayed with OPA/NAC
Before wash
10 µg Arginine
After washing with an alkaline detergent
Control
showing no residuals
After washing then re-sprayed with OPA- free reagent but
containing arginine
Control
Residual OPA levels <LoD e.g. 1ng
Washing-off of Fluorescent-labelled proteins
(Fibrinogen)
Before washing
After washing unsprayed (not visibly clean)
26 ng protein
0
2
4
6
8
10
Fibrinogen (µg)
After washing then re-sprayed
So re. safety
All reagents can leave deposits and modified residual proteins
OPA/NAC is removal at our limits of detection after a second wash
Modified very sticky proteins and brain proteins are also removed
to <50ng on instrument after a second wash
The reagent works by both spraying and dipping
Other sensible but standard precautions are
Wash hands after use (gloves prevent false results from fingerprints
Spray away from yourself. Do not over spray
Dispose of the black paper regularly
Clean ProReveal tray frequently
We meet FDA Pharma requirements
Some operational considerations
ProReveal is very sensitive. It was developed for residuals not
masses of protein
If you can see residues - you do not high sensitivity detection!
Haemoglobin i.e. whole blood, at amounts you can see
quenches the signal by absorbing the fluorescence emitted
It only measures the top of an instrument unless you turn an
instrument over!
The results on tests pieces can be fully quantitative but
Results on instruments are semi-quantitative
The ProReveal needs to be correctly calibrated and configured
Challenges
Orifices and lumens are a problem to all
detection methods
Some plastics are made to fluoresce – they are
usually obvious!
Applications
• Routine QC and QA in SSDs
• Performance testing of AWDs and/or detergents before
purchase
• Validation of AWDs in routine operation
• Manufacturers of AWDs or detergents could use ProReveal
for developing improved systems and chemistries
• Surgical instrument manufacturers to improve their designs
• General research applications
© Professor David Perrett
Questions to you
• How clean should we realistically aim for?
• How many instruments should be sampled and
tested routinely?
• How frequently should tests be performed?
• What should the “units of cleanliness” be?
These are not addressed any present standards.
© Professor David Perrett
Conclusions
• A simple, high sensitivity in situ system useable in SSDs is
possible and is now commercialised
• Keeping instruments moist and washing with enzymatic
detergent is our best current advice.
• However all actual reagents need testing, AWD operation needs
better validation, new procedures are not necessarily
improvements
• Very clean instruments can be achieved
© Professor David Perrett
More Current DH (England) Research
Barts & PHE (Porton Down) are optimising
AWD performance using statistially driven
Design of Experiment techniques, brain
protein tags and ProReveal
Novel coatings for instruments with Dundee
University are being studies using ProReveal
A metanalysis of methods for evaluating
novel prion removing detergents
Novel decontamination methods e.g. gas plasmas
© Professor David Perrett
Current DECON thinking
Drs Nigel Tomlinson and Andre Chalot have been
using new residual protein data to develop new risk
benefit calculations
CFPP is expected to be revised in 2015
DH is to investigate means EU and ISO bodies
can be influenced to reflect the scientific
evidence that as been generated by the DECON
group and its £10+ million spend on research
© Professor David Perrett
Acknowledgements
Dr Nanda Nayuni
Staff of various SSDs for both instruments and AWD time
Synoptics Health staff especially Alaisdair Hayden-Wright,
who programs ProReveal
DH for financial support and advice
© Professor David Perrett
Sources
ProReveal is available in the UK and Ireland via
Peskett Solutions
Synoptics Health manufacture the imaging system in
Cambridge and develop the software
Deconsure make the chemistries and tags
© Professor David Perrett
Thank you.
I hope I have left some
time for questions