Editorial programme: Issue 9/2016 Topical Theme: Plant Engineering Additional Distribution: MSR – Special Fair, Ludwigshafen, Germany, 28. September 59th International Colloquium on Refractories 2016, Aachen, Germany 28. – 29. September all about automation, Leipzig, Germany, 28. – 29. September SIS.EUROPE 2016, Aachen, Germany, 28. – 29. September 50th Annual Conference World Steel Association, Dubai, UAE, 10. – 12. October Slag-Symposium 2016, Meitingen, Germany, 13. – 14. October Ad closing date: 1 September 2016 Metallurgy Trends in clean steel technology and refractory engineering (The article appears in English language) Andreas Buhr, Ralf Bruckhaus, Reinhard Fandrich and Christian Dannert (Almatis GmbH, Frankfurt; AG der Dillinger Hüttenwerke AG, Dillingen; Stahlinstitut VDEh, Düsseldorf; Forschungsgemeinschaft Feuerfest e.V., Höhr-Grenzhausen – all Germany) The permanent development of steel producing technology is a main driver for the development of new and improved refractories. The paper briefly discusses the trends in steel secondary metallurgy and how modern engineered refractories provide innovative solutions for challenging conditions in the steel making process. Examples are given how refractories contribute to steel quality and economical improvements in the process. Development of a method to determine the reoxidation stability of refractories Stephan Clasen, Christian Dannert, Lisa Redecker, Almuth Sax, Peter Quirmbach and Matthias Weinberg (Forschungsgemeinschaft Feuerfest e.V., HöhrGrenzhausen; Universität Koblenz-Landau, Koblenz; Hüttenwerke Krupp Mannesmann GmbH, Duisburg – all Germany) In many different parts of all steelmaking units, refractory products are being used and are necessary to protect the manufacturing facilities against corrosion and to reduce thermal losses. Particularly, in Al-deoxidized (“Al-killed”) steel melts, inclusions are formed due to the interaction of refractory oxides and aluminum that is dissolved in molten Publishing date: 15 September 2016 steel. To avoid this, a new method is provided to characterize refractory products concerning their potential of reoxidation to Al-deoxidized molten steel melts. Plant Engineering AHSS production with Arvedi ESP: A new door of opportunity opens (The article appears in English language) Bernd Linzer, Axel Rimnac, Sergey Bragin and Bo Yang (Primetals Technologies, Linz, Austria) Advanced strength increasing solutions for lightweight construction as well as other product properties asked for modern material design – and all at the lowest production costs. With precise thermo-mechanical rolling and rigorous temperature guidance in the narrowest possible operational windows, Arvedi ESP opens the door for the development of new and demanding steel grades in the shortest possible implementation time and with reduced alloying expenses. Results are shown from the first ESP line at Arvedi Steel, Italy and from the five ESP plants recently purchased by Rizhao Steel, China. Production of methanol from steel industry process gases (The article appears in English language) Torsten Buddenberg, Christian Bergins and Günter Harp (Mitsubishi Hitachi Power Systems Europe GmbH, Duisburg; Harp Process Chemistry Consulting, Düsseldorf – both Germany) The increasing electricity from fluctuating renewable energy sources (RES) leads to excess supply of electricity, causing curtailment of RES plants. Energy storage, which takes advantage of resources from the energy sector and industry, Verlag Stahleisen GmbH • P.O. Box 105164 • 40042 Düsseldorf, Germany 00 49/2 11/67 07-553 • Fax 0049/2 11/67 07-923553 [email protected] • www.stahleisen.de coupled with the production of transportation fuel, offers a chance to integrate more renewables in the electricity grid and enable sustainable decarbonisation of mobility. Fuels like methanol or gasoline from RES-hydrogen or industrial byproduct hydrogen in combination with CO2 from industry have a lower CO2 footprint and do not compete with food production, unlike biofuels. This technology offers a new business model to the industry entering the green fuel market. Increased productivity of a steel wire pickling line with integrated high pressure water jet treatment Barbara Wendler, Matthias Kozariszczuk and Sebastian Bange (VDEh-Betriebsforschungsinstitut GmbH, Düsseldorf; Deutsche Edelstahlwerke GmbH, Hagen – both Germany) The pickling effort for stainless steel wire can be reduced with integrated high pressure water jet treatment. The normal procedure consists of several pickling steps of the wire coil. Residual scale remains on the wire surface especially at contact points of the wires. In that case a second passage of the coil through the pickling line is necessary. High pressure water jets for descaling have been investigated in the presented research project. Especially scale that is swab removable can be washed off. The percentage of double pickling is approximately halved for several ferritic and austenitic steel grades. Innovation BSE presents further development of his lance manipulator: All-in-one-tool increasing flexibility and efficiency at the electric arc furnace Andreas Opfermann (Badische Stahl-Engineering GmbH, Kehl, Germany) Badische Stahl-Engineering (BSE) has entered a new era of efficient energy input optimisation in the EAF by upgrading the lance manipulator with new functions: The existing consumable lance unit (for injection of oxygen and solids in the refining phase) and TempSamp unit are complemented by a new jet burner unit, providing additional power for the melting phase thus decreasing the electrical energy consumption. Products Companies and markets Profession and career Verlag Stahleisen GmbH • P.O. Box 105164 • 40042 Düsseldorf, Germany 00 49/2 11/67 07-553 • Fax 0049/2 11/67 07-923553 [email protected] • www.stahleisen.de
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