Drinks Dispense And Pure Water Super Speedfit Fittings, Valves and Tubing November 2015 The John Guest Group has a long established reputation as a world leading manufacturer of push-fit fittings, tube and other fluid control products. A reputation built on producing consistently high quality products with an ongoing commitment to value engineering and product development. Quality Manufacture A commitment to quality is at the heart of the John Guest philosophy. The strictest control is maintained by virtue of the fact that design and manufacture is carried out in modern purpose built manufacturing centres in West London and at Maidenhead in Berkshire. Maintaining control over the whole process from initial tool design and tool making through to final assembly and testing ensuring that only products of the highest quality are produced. The company believe it is this commitment to quality that has led to it receiving prestigious awards from many of the world’s leading testing and approvals organisations. John Guest is a preferred supplier to many international companies. 01 John Guest offer the widest range of push-fit fittings, tube and other fluid control products for drinks dispense and pure water applications. The world’s first food quality push in fitting, the John Guest range is now over 800 items strong and provides the quickest and most effective of installations. Pushing the tube into the fitting is all that is needed to produce an instant but permanent leakproof connection. The fittings are just as easy to disconnect and re use without the need for replacement parts. The products in this catalogue are produced in FDA compliant materials making them especially suitable for potable liquids. Selected items can also be used for inert gases such as CO2. FAST INSTALLATION TIME ‘RIGHT FIRST TIME EVERY TIME’ SUITABLE FOR SOFT METAL OR PLASTIC TUBES NO TOOLS NEEDED QUICK DISCONNECTION RE-USABLE SUPERIOR FLOW CHARACTERISTICS Accepted by almost all the world’s beer and beverage producers and by the manufacturers of drinks dispense equipment, John Guest products have quality and performance approvals from leading esting and acceptance authorities. NSF 51 NSF 61 FM01977 johnguest.com 02 Contents How to make a connection 05 Typical Bar Installation 06 Technical Specification 34 Inch Size Fittings PI Fittings Grey acetal for liquids and inert gases. 07 - 12 CI Fittings White acetal for pure water and other potable liquids. 13 - 14 PP Fittings White polypropylene for pure water and a wide range of applications. 15 - 16 Superseal Fittings Grey acetal for use with stainless steel tube. 17 - 18 MI Fittings Brass fittings for beverage dispense applications. 19 Metric to Imperial Adaptors Metric to Imperial Adaptors 03 Converts metric sizes to inch and inch sizes to metric. 19 Metric Size Fittings CM Fittings For drinks and other potable liquids. PM Fittings Black acetal for liquids and inert gases 21 - 24 White polypropylene for pure water and a wide range of applications 25 PPM Fittings 20 Valves, LLDPE Tube and Accessories Angle Stop Valves and Elbow Stop Valves White and Grey Acetal Shut Off Valves White polypropylene and grey acetal 27 - 28 Check Valves & Service Valves Single and Double Check Valves and Service Valves 29 - 30 LLDPE Tube Inch and metric sizes in 8 colours 31 - 32 Accessories From Collet Covers to Tube Cutters 26 33 johnguest.com 04 How Super Speedfit Works To make a connection, the tube is simply pushed in by hand; the unique patented John Guest collet locking system then holds the tube firmly in place without deforming it or restricting flow. Materials of construction Super Speedfit fittings are made up of three components: Bodies are produced in an acetal copolymer or polypropylene. ‘O’ rings are Nitrile rubber or EPDM. Collets are produced in acetal copolymer or polypropylene with stainless steel teeth. Grips before it seals ‘O’ ring provides a leakproof seal The Collet (gripper) has stainless steel teeth which hold the tube firmly in position while the ‘O’ ring provides a permanent leakproof seal. How to make a connection Collet Cut the tube square Cut the tube square and remove burrs and sharp edges. Ensure the outside diameter is free of score marks. For soft or thin walled tube we recommend the use of a tube insert. Stainless steel teeth grip the pipe Push up to tube stop To disconnect Push the tube into the fitting, to the tube stop. Push in collet and remove tube Pull to check secure Pull on the tube to check it is secure. Test the system before use. 05 To disconnect, ensure the system is depressurized, push the collet square against the fitting. With the collet held in this position the tube can be removed. Typical Bar Installation Super Speedfit push-in fittings have been designed for a wide range of industrial applications. They provide a fast and secure way of connecting tubes and offer considerable advantages over conventional fittings. Complex tubing systems can be assembled more rapidly than with traditional methods and because Super Speedfit fittings are easy to disconnect, fault finding and maintenance become a much easier operation. U-Bend Bulkhead Connector Female Adaptors Angle Stop Valve Strain Relief Boot Stem Elbow johnguest.com 06 Grey Acetal Fittings PI fittings offered in sizes 5/32” to 5/8” are manufactured in grey acetal copolymer, making them especially suitable for applications involving foodstuffs and potable liquids. They are however equally suitable for air and inert gases and can be used on N2/CO2 (installed in accordance with The British Beer and Pub Association Code of Practice) mixed gas dispense lines and in pneumatic applications and vacuum. Technical information shown on page 34. for liquids & inert gases STRAIGHT ADAPTOR STRAIGHT ADAPTOR PART NO. TUBE THREAD OD BSPT PART NO. PM010401S PM010402S PI010601S PI010602S PI010801S PI010802S PM010801S PM010802S PM010803S PI011202S PI011203S PI011603S PI011604S 5/32x1/8 5/32x1/4 3/16x1/8 3/16x1/4 1/4 x1/8 1/4 x1/4 5/16x1/8 5/16x1/4 5/16x3/8 3/8 x1/4 3/8 x3/8 1/2 x3/8 1/2 x1/2 NCPI011211S 3/8 x 1/8 NCPI011212S 3/8 x 1/4 STRAIGHT ADAPTOR PART NO. PI010812S PI011212S PI011213S PI011613S TUBE THREAD OD BSP 1/4x1/4 3/8x1/4 3/8x3/8 1/2x3/8 For use with spot face ports. 07 BSPT Thread BSP Thread PART NO. TUBETHREAD OD BSP No thread seal on 3/8” x 1/8”. BSP Thread PART NO. TUBE THREAD OD NPTF PM010421S PM010422S PI010621S PI010821S PI010822S PI010823S PM010821S PM010822S PM010823S PI011221S PI011222S PI011223S PI011224S PI011623S PI011624S PI012026S 5/32 5/32 3/16 1/4 1/4 1/4 5/16 5/16 5/16 3/8 3/8 3/8 3/8 1/2 1/2 5/8 x x x x x x x x x x x x x x x x 1/8 1/4 1/8 1/8 1/4 3/8 1/8 1/4 3/8 1/8 1/4 3/8 1/2 3/8 1/2 3/4 TUBE OD British Nipple Type THREAD BSW PI0106E5S 3/16 x 1/2 - 24 PI0108E5S 1/4 x 1/2 - 24 PM0108E5S 5/16 x 1/2 - 24 PM0108E6S 5/16 x 9/16 - 24 PI0112E5S 3/8 x 1/2 - 24 PI0112E6S 3/8 x 9/16 - 24 3/8” x 1/4” has special large seal for use with chamfered face ports. STRAIGHT ADAPTOR STRAIGHT ADAPTOR NPTF Thread STRAIGHT ADAPTOR MFL Thread PART NO. TUBE THREAD OD MFL PI0108F4S PI0112F4S PI0112F5S PI0112F6S PI0112F8S PI0116F8S PM0108C5S PI0112C5S 1/4 x 1/4 3/8 x 1/4 3/8 x 5/16 3/8 x 3/8 3/8 x 1/2 1/2 x 1/2 5/16 x 1/2 - 16 UN 3/8 x 1/2 - 16 UN OUTLET ADAPTOR PART NO. Parallel Thread TUBE THREAD OD BSP NC128/I12 3/8x1/4 EQUAL ELBOW RIGID ELBOW NPTF Thread PART NO. TUBE OD PART NO. TUBE THREAD OD NPTF PM0304S PI0306S PI0308S PM0308S PI0312S PI0316S 5/32 3/16 1/4 5/16 3/8 1/2 PI0308S-B 1/4 PI480821S PI480822S PI480823S PI481022S PI481023S PI481222S PI481223S PI482024S 1/4 1/4 1/4 5/16 5/16 3/8 3/8 5/8 Blue Collet x x x x x x x x 1/8 1/4 3/8 1/4 3/8 1/4 3/8 1/2 EQUAL STRAIGHT CONNECTOR REDUCING ELBOW PART NO. TUBE OD PM0404S PI0406S PI0408S PM0408S PI0412S PI0416S 5/32 3/16 1/4 5/16 3/8 1/2 PART NO. TUBE TUBE OD OD PM210804S 5/16 - 5/32 PI211006S 5/16 - 3/16 PI211008S 5/16 - 1/4 PI211206S 3/8 - 3/16 PI211208S 3/8 - 1/4 PI211210S 3/8 - 5/16 PI211610S 1/2 - 5/16 PI211612S 1/2 - 3/8 EQUAL TEE PART NO. TUBE OD PM0204S PI0206S PI0208S PM0208S PI0212S PI0216S 5/32 3/16 1/4 5/16 3/8 1/2 REDUCING TEE REDUCING STRAIGHT CONNECTOR STEM ELBOW PART NO. TUBE ODTUBE OD ENDSBRANCH PI301208S 3/8 -1/4 PI301612S 1/2 - 3/8 PART NO. TUBE TUBE OD OD PI200806S 1/4 - 3/16 PM200804S 5/16 - 5/32 PI201006S 5/16 - 3/16 PI201008S 5/16 - 1/4 PI201206S 3/8 - 3/16 PI201208S 3/8 - 1/4 PI201210S 3/8 - 5/16 PI201608S 1/2 - 1/4 PI201610S 1/2 - 5/16 PI201612S 1/2 - 3/8 PART NO. STEM TUBE OD OD PM220404S PI220606S PI220808S PM220808S PI221206S PI221208S PI221210S PI221212S PI221616S 5/32 -5/32 3/16 - 3/16 1/4 - 1/4 5/16 - 5/16 3/8 - 3/16 3/8 - 1/4 3/8 - 5/16 3/8 - 3/8 1/2 - 1/2 Accessories for PI Fittings are shown on page 33. johnguest.com 08 Adaptability SWIVEL ELBOW BSPT Thread PART NO. TUBE THREAD OD BSPT PI090601S PI090801S PI090802S PM090801S PM090802S PM090803S PI091202S PI091203S PI091603S PI091604S 3/16 1/4 1/4 5/16 5/16 5/16 3/8 3/8 1/2 1/2 x x x x x x x x x x 1/8 1/8 1/4 1/8 1/4 3/8 1/4 3/8 3/8 1/2 SWIVEL ELBOW NPTF Thread PART NO. TUBE THREAD OD NPTF PM090421S PM090422S PI090621S PI090821S PI090822S PM090821S PM090822S PM090823S PI091222S PI091223S PI091623S PI091624S 5/32 5/32 3/16 1/4 1/4 5/16 5/16 5/16 3/8 3/8 1/2 1/2 x x x x x x x x x x x x 1/8 1/4 1/8 1/8 1/4 1/8 1/4 3/8 1/4 3/8 3/8 1/2 SWIVEL BRANCH TEE PART NO. TUBE THREAD OD BSPT PI100601S PI100801S PI100802S PM100801S PM100802S PM100803S PI101202S PI101203S PI101603S PI101604S 3/16 1/4 1/4 5/16 5/16 5/16 3/8 3/8 1/2 1/2 x x x x x x x x x x 1/8 1/8 1/4 1/8 1/4 3/8 1/4 3/8 3/8 1/2 SWIVEL BRANCH TEE PART NO. TUBE THREAD OD NPTF PM100421S PM100422S PI100621S PI100821S PI100822S PM100821S PM100822S PM100823S PI101222S PI101223S PI101623S PI101624S 5/32 5/32 3/16 1/4 1/4 5/16 5/16 5/16 3/8 3/8 1/2 1/2 x x x x x x x x x x x x BSPT Thread 1/8 1/4 1/8 1/8 1/4 1/8 1/4 3/8 1/4 3/8 3/8 1/2 NPTF Thread SWIVEL MALE RUN TEE PART NO. TUBE THREAD OD BSPT PI110601S PI110801S PI110802S PM110801S PM110802S PM110803S PI111202S PI111203S PI111603S PI111604S 3/16 1/4 1/4 5/16 5/16 5/16 3/8 3/8 1/2 1/2 x x x x x x x x x x BSPT Thread 1/8 1/8 1/4 1/8 1/4 3/8 1/4 3/8 3/8 1/2 SWIVEL MALE RUN TEE NPTF Thread PART NO. TUBE THREAD OD NPTF PM110421S PM110422S PI110621S PI110821S PI110822S PM110821S PM110822S PM110823S PI111222S PI111223S PI111623S PI111624S 5/32 5/32 3/16 1/4 1/4 5/16 5/16 5/16 3/8 3/8 1/2 1/2 x x x x x x x x x x x x 1/8* 1/4* 1/8 1/8 1/4 1/8* 1/4 3/8* 1/4 3/8 3/8* 1/2* * Obtained by using an Equal Tee shown on page 3 and a Stem Adaptor, shown on page 11. John Guest Adaptability Standard Super Speedfit products can be coupled together to form integral new fittings. + STRAIN RELIEF BOOT = PART NO. + = SIZE NC24473/8” NC2448 1/2” To suit most 3/8” or 1/2” fittings. + 09 = The Strain Relief Boot has been developed to reduce the potential strain on the tubing. The Boot limits the bend radius of the tube, preventing it from kinking. Female Adaptors 4 Tube Sizes 5 Thread Forms 10 Thread Sizes FEMALE ADAPTOR PART NO. BSP Thread Flat End PART NO. TUBE THREAD OD BSP PART NO. TUBE THREAD OD BSW FEMALE ADAPTOR BSP Thread Cone End CI320814S CI320816S CI321214S CI321216S PART NO. UNS Thread BSP Thread TUBE THREAD OD BSP 1/4 1/4 3/8 3/8 x1/2 x 3/4 x 1/2 x 3/4 TUBE THREAD OD BSP 3/8 x 1/2 - 16 1/2 x 1/2 - 16 Not suitable for air TAP ADAPTOR PART NO. TUBE THREAD OD NPTF FEMALE ADAPTOR UNS Thread NPTF Thread PART NO. TUBE THREAD OD UNS CI3208U7S CI3210U7S CI3212U7S 1/4 x 7/16 - 24 5/16 x 7/16 - 24 3/8 x 7/16 - 24 Not suitable for air PI450822S 1/4x1/4 PI451222S 3/8 x 1/4 BSP Thread - Small Cone End BSP Thread - Flat End CI320816FS 1/4 x3/4 CI321216FS 3/8 x 3/4 PM4508C5S 5/16 x 1/2 - 16 FEMALE ADAPTOR PI451014CS 5/16x1/2 PI451015CS 5/16 x 5/8 PI451214CS 3/8 x 1/2 PI451215CS 3/8 x 5/8 PI451614CS 1/2 x 1/2 PI451615CS 1/2 x 5/8 PI451616CS 1/2 x 3/4 TAP ADAPTOR PART NO. TUBE THREAD OD UNS TUBE THREAD OD BSP FEMALE ADAPTOR TAP ADAPTOR Not suitable for air PI4512C5S PI4516C5S PART NO. British Whitworth Thread PM4508E5S 5/16 x 1/2 - 24 PI4512E6S 3/8 x 9/16 - 24 PI451014FS 5/16x 1/2 PI451015FS 5/16 x 5/8 PI451213S 3/8x3/8 PI451214FS 3/8x1/2 PI451215FS 3/8x5/8 PI451613S 1/2x3/8 PI451615FS 1/2x5/8 FEMALE ADAPTOR FEMALE ADAPTOR KEG BEER OUTLET ADAPTOR FFL Thread PART NO. TUBE THREAD OD BSP PI561214CS 3/8 x1/2 PART NOTUBE OD THREAD BSP NCPI451214CS 3/8x1/2 Typically used on beer outlet/gas inlet of keg couplers. Cone supports ‘Top Hat’ type Duck Bill Valve. PART NO. TUBE THREAD OD FFL PM4508F4S 5/16x1/4 PI4512F4S 3/8x1/4 PI4512F6S 3/8x3/8 1/4 (FFL) corresponds to a 7/16 UNF 3/8 (FFL) corresponds to a 5/8 UNF KEG GAS INLET ADAPTOR PART NO. TUBE THREAD OD BSP PI561214CS-NRV3/8x 1/2 johnguest.com 10 THREE WAY DIVIDER PART NO. PI491612S PI491616S TUBE ODTUBE OD INLET OUTLET 1/2 - 3/8 1/2 - 1/2 REDUCING BULKHEAD CONNECTOR PART NO. TUBE TUBE OD OD PI121208S NC2429 3/8 - 1/4 1/4” - 6mm STEM ADAPTOR PART NO. British Nipple Type STEM THREAD OD BSW PM0508E6S 5/16 x9/16 - 24 PI0512E5S 3/8 x 1/2 - 24 PI0512E6S 3/8 x 9/16 - 24 TUBE TO HOSE STEM THREE WAY DIVIDER PART NO. TUBE OD TUBE OD INLET OUTLET PI491212S-R 3/8”- 3/8” TWO-WAY DIVIDER PART NO. TUBE OD STEM ADAPTOR PART NO. STEM THREAD OD BSPT PI050601S PI050801S PI050802S PM050801S PM050802S PM050803S PI051202S PI051203S PI051603S PI051604S 3/16 1/4 1/4 5/16 5/16 5/16 3/8 3/8 1/2 1/2 BSPT Thread x 1/8 x 1/8 x 1/4 x 1/8 x 1/4 x 3/8 x 1/4 x 3/8 x 3/8 x 1/2 STEM ADAPTOR BSP Thread PI2308S1/4 PM2308S 5/16 PI2312S 3/8 PI2316S 1/2 PART NO. UNEQUAL TWO-WAY DIVIDER PART NO. STEM HOSE OD ID PI250806S PI250808S PI250810S PI251006S PI251008S PM250808S PI251012S PI251208S PI251210S PI251212S PI251216S PI251612S PI251616S 1/4 1/4 1/4 5/16 5/16 5/16 5/16 3/8 3/8 3/8 3/8 1/2 1/2 3/16 1/4 5/16 3/16 1/4 5/16 3/8 1/4 5/16 3/8 1/2 3/8 1/2 TUBE TO HOSE STEM PART NO. STEM THREAD OD BSP - - - - - - - - - - - - - Long Version STEM HOSE OD ID PI251012SL 5/16 - 3/8 PI251212SL 3/8 - 3/8 PM050812S 5/16 x 1/4 PI051212S 3/8 x 1/4 PI051213S 3/8 x 3/8 TUBE TO HOSE ELBOW PART NO. PI241210S TUBE ODTUBE OD INLETOUTLET 3/8 -5/16 BULKHEAD CONNECTOR 11 STEM ADAPTOR PART NO. TUBE OD PM1204S PI1206S PI1208S PM1208S PI1212S PI1216S 5/32 3/16 1/4 5/16 3/8 1/2 PART NO. STEM THREAD OD NPTF PM050421S PM050422S PI050621S PI050821S PI050822S PI050823S PM050821S PM050822S PM050823S PI051222S PI051223S PI051623S PI051624S 5/32 x 1/8 5/32 x 1/4 3/16 x 1/8 1/4x1/8 1/4x1/4 1/4x3/8 5/16 x 1/8 5/16 x 1/4 5/16 x 3/8 3/8x1/4 3/8x3/8 1/2x3/8 1/2x1/2 NPTF Thread PART NO. STEM HOSE OD ID PI290808S PI290810S PI291008S PM290808S PI291208S PI291210S 1/4 - 1/4 1/4 - 5/16 5/16 - 1/4 5/16-5/16 3/8-1/4 3/8 - 5/16 Adaptors to convert to Metric sizes are shown on page 19. ENLARGER OFFSET CONNECTOR COOLING MANIFOLD PART NO. TUBE STEM OD OD PI131012S 3/8 - 5/16 PI131216S 1/2-3/8 PART NO. TUBE OD NC641 TUBE OD 1/2 - 5/16 PART NO. TUBE SIZE TUBE SIZE ENDS BRANCHES NC2183 15mm 3/8” Intended for use on a 15mm Water Recirculation System. REDUCER PART NO. STEM TUBE OD OD PI060605S PI061006S PI061008S PI061206S PI061208S PI061210S PI061610S PI061612S 3/16 5/16 5/16 3/8 3/8 3/8 1/2 1/2 - - - - - - - - 5/32 3/16 1/4 3/16 1/4 5/16 5/16 3/8 A 4mm restriction between the two 15mm ports directs a proportion of recirculation water around a 3/8” looped spur. U-BEND Performance characteristics are dependent on a number of variables so it is recommended that suitability is assessed against the customer’s own criteria. PART NO. TUBE OD PIUB12S PIUB16S 3/8 1/2 The photograph shows 1/2” size. Existing 1/2 inch ID lines can be accommodated by using a standard Tube to Hose Connector. CROSS PLUG PART NO. TUBE OD Python PI4712S3/8 DISPENSING VALVE ELBOW PART NO. PART NO. STEM OD PM0804S PI0806S PI0808S PM0808S PI0812S PI0816S 5/32 3/16 1/4 5/16 3/8 1/2 TUBE OD NC356-023/8 END STOP Accessories for PI Fittings are shown on page 33. DISPENSING VALVE STEM PART NO. STEM OD NC730-023/8 PART NO. TUBE OD PI4608S1/4 PI4612S 3/8 johnguest.com 12 White Acetal Fittings CI inch size fittings are manufactured in white acetal. With a food grade EPDM ‘O’ ring, they have been developed for the water industry but are equally suitable for other potable liquids. They are also recommended for intermittent hot water applications. Selected items are available with red or blue collets. The CI Range is NOT suitable for compressed air and vacuum applications. For these situations we recommend the PI Range on pages 07 - 12. Working Pressures and Temperatures Water 10 BAR at 20˚C 7 BAR at 65˚C intermittent hot water Other technical information is shown on page 34. EQUAL STRAIGHT CONNECTOR STEM ELBOW PART NO. PART NO. CI0408W CI0412W TUBE OD 1/4 3/8 CI220808W CI221208W CI221212W STRAIGHT ADAPTOR NPTF Thread STEM TEE CI010821W CI010822W CI010823W CI011222W CI580808W 1/4 - 1/4 3/8 - 1/4 3/8 - 3/8 CI220808WB 1/4 - 1/4 CI221212WB 3/8 - 3/8 Blue Collet CI220808WR 1/4 - 1/4 CI221212WR 3/8 - 3/8 Red Collet RIGID ELBOW PART NO. PART NO. STEM TUBE OD OD Blue Collet x x x x 1/8 1/4 3/8 1/4 CI480821W CI480822W CI480823W CI481222W NPTF Thread TUBE THREAD OD NPTF 1/4 1/4 1/4 3/8 x x x x - 1/4 BRANCH STEM TEE PART NO. CI530808W PART NO. 1/4 - 1/4 Red Collet TUBE THREAD OD NPTF 1/4 1/4 1/4 3/8 TUBE TUBE TUBE OD OD OD TUBE TUBE TUBE OD OD OD 1/4 - 1/4 - 1/4 BULKHEAD CONNECTOR 1/8 1/4 3/8 1/4 CI480821WB 1/4 x 1/8 Blue Collet EQUAL ELBOW PART NO. CI1208W TUBE OD 1/4 EQUAL TEE 13 FEMALE CONNECTOR PART NO. TUBE OD CI0308W CI0312W 1/4 3/8 CI0308WB CI0312WB 1/4 3/8 Blue Collet CI0312WR 3/8 Red Collet PART NO. Blue Collet CI0208W CI0212W CI0208WB BSP Thread TUBE OD 1/4 3/8 1/4 PART NO. Blue Collet CI450814FW TUBE THREAD OD BSP 1/4x 1/2 pure water for pure water and potable liquids & potable liquids FEMALE ADAPTOR PART NO. NPTF Thread TUBE THREAD OD NPTF CI451222W 3/8 x 1/4 STEM ADAPTOR PART NO. 1/4 1/4 3/8 3/8 x x x x NPTF Thread STEM HOSE OD ID 1/8 1/4 1/4 3/8 3/8 - 1/4 TAP ADAPTOR PART NO. TUBE THREAD OD UNS CI3212U7FW 3/8 x 7/16 John Guest Adaptability Standard Super Speedfit products can be coupled together to form integral new fittings. REDUCER PART NO. PART NO. CI291208W STEM THREAD OD NPTF CI050821W CI050822W CI051222W CI051223W TUBE TO HOSE ELBOW + = + = + = STEM TUBE OD OD CI061208W 3/8 - 1/4 BARB CONNECTOR Superseal X Barb Accessories for CI Fittings are shown on page 33. PART NO. SUPERSEAL TUBE OD ID CI270808W 1/4 - 1/4 johnguest.com 14 Polypropylene Fittings The PP Range of inch size push-in fittings is produced in white polypropylene and fitted with EPDM seals. Polypropylene has the advantage of being more chemically resistant than acetal. Working Pressures and Temperatures Water 10 Bar at 20˚C 4 Bar at 60˚C Minimum Temperature 1˚C Other technical information is shown on page 34. STRAIGHT ADAPTOR PART NO. NPTF Thread TUBE THREAD OD NPTF PP010821W PP010822W PP010823W PP010824W PP011222W PP011223W PP011224W PP011623W PP011624W 1/4-1/8 1/4-1/4 1/4-3/8 1/4-1/2 3/8-1/4 3/8-3/8 3/8-1/2 1/2-3/8 1/2-1/2 EQUAL TEE PART NO. TUBE OD PP0208W PPM0208W PP0212W PP0216W 1/4 5/16 3/8 1/2 PP0208W-B 1/4 PART NO. TUBE OD PART NO. TUBE TUBE OD OD PP211008W PP211208W PP211612W 5/16 - 1/4 3/8 - 1/4 1/2 - 3/8 Blue Collet STEM ELBOW REDUCING TEE PART NO. EQUAL STRAIGHT CONNECTOR REDUCING ELBOW TUBE OD TUBE OD TUBE OD END END BRANCH PP30080812W PP30120812W PP30121208W PP301612W 1/4 3/8 3/8 1/2 1/4 1/4 3/8 1/2 3/8 3/8 1/4 3/8 STEM TEE PART NO. STEM TUBE OD OD PP220808W PPM220808W PP221208W PP221212W PP221616W 1/4-1/4 5/16 - 5/16 3/8 - 1/4 3/8 - 3/8 1/2 - 1/2 PP221212W-B 3/8 - 3/8 RIGID ELBOW Blue Collet NPTF Thread PP0408W1/4 PPM0408W PP0412W PP0416W 5/16 3/8 1/2 PART NO. PP531212W TUBE OD TUBE OD TUBE OD END END BRANCH 3/8 3/8 3/8 EQUAL ELBOW REDUCING STRAIGHT CONNECTOR PART NO. TUBE TUBE OD OD PP201208W 3/8 - 1/4 PP201612W 1/2 - 3/8 15 PART NO. PP480821W PP480822W PP480823W PP481222W PP481223W PP481623W TUBE THREAD OD NPTF 1/4 1/4 1/4 3/8 3/8 1/2 x x x x x x 1/8 1/4 3/8 1/4 3/8 3/8 BULKHEAD CONNECTOR PART NO. TUBE OD PP0308W PPM0308W PP0312W PP0316W PP0308W-B 1/4 5/16 3/8 1/2 1/4 PART NO. Blue Collet TUBE OD PP1208W1/4 PP1212W 3/8 PP1216W 1/2 Inch size - white polypropylene for pure water and a wide range of applications REDUCING BULKHEAD CONNECTOR PART NO. PART NO. TUBE TUBE OD OD UNEQUAL DIVIDER STEM TUBE OD OD PP061208W PP061210W PP061612W PP062008W PP062012W PP062016W PP121208W 3/8 - 1/4 FEMALE ADAPTOR REDUCER 3/8 - 1/4 3/8 -5/16 1/2 - 3/8 5/8 - 1/4 5/8 - 3/8 5/8 - 1/2 PART NO. PP241208W TUBE OD TUBE OD 1/4 3/8 NPTF Thread DIVIDER PART NO. PP450821W PP450822W PP451222W PP451223W THREE WAY DIVIDER TUBE THREAD OD NPTF 1/4 1/4 3/8 3/8 x x x x 1/8 1/4 1/4 3/8 PART NO. PART NO. TUBE OD TUBE OD INLET OUTLET PP2312W TUBE OD 3/8 PP491208W* 3/8 - 1/4 TAP ADAPTOR UNS Thread PLUG PART NO. TUBE OD THREAD UNS PP3208U7W 1/4 x 7/16 - 24 PP3212U7W 3/8 x 7/16 - 24 STEM ADAPTOR PART NO. TWO WAY DIVIDER Push-fit fitting with improved UV resistance and suitable for a wide variety of applications. STEM OD PART NO. PP0808W1/4 PPM0808W 5/16 PP0812W 3/8 PP0816W 1/2 PP2308E TUBE OD 1/4 NPTF Thread TUBE TO HOSE STEM PART NO. PP050821W PP050822W PP051222W PP051223W PP051623W PP051624W END STOP STEM THREAD OD NPTF 1/4 1/4 3/8 3/8 1/2 1/2 x x x x x x 1/8 1/4 1/4 3/8 3/8 1/2 PART NO. PP251212W PP251216W PP251612W PP251616W STEM HOSE OD ID 3/8 3/8 1/2 1/2 - - - - 3/8 1/2 3/8 1/2 PART NO. PP4608W TUBE OD 1/4 johnguest.com 16 Superseal Fittings For use with Stainless Steel Superseal is a special fitting designed to provide extra grip on hard steel, stainless steel and other polished metal tubing. The Superseal design features a collet with integrally moulded stainless steel teeth similar to the standard Super Speedfit design, but incorporating an additional hand-operated nut and wedge shaped plastic washer to apply extra pressure to the collet and the double ‘O’ ring seals. This ensures that the collet teeth bite thoroughly into the tube to provide grip while at the same time, compressing the ‘O’ rings to further enhance sealing. Like other John Guest fittings Superseal is suitable for potable liquids and other food quality applications. Technical information shown on page 34. STRAIGHT ADAPTOR PART NO. SM010802S BSPT Thread SUPERSEAL THREAD OD BSPT 5/16 x STRAIGHT CONNECTOR SM410808E 5/16 BSP Thread STRAIGHT CONNECTOR PART NO. SM010812S SUPERSEAL THREAD OD BSP 5/16 x PART NO. SM0108F4S PART NO. 1/4 STRAIGHT ADAPTOR Superseal X Superseal PART NO.SUPERSEAL OD 1/4 STRAIGHT ADAPTOR MFL Thread SM040808S SI041012S SI041016S SI041210S SI041212S SI041216S Superseal X Speedfit SUPERSEAL SPEEDFIT OD OD 5/16 5/16 5/16 3/8 3/8 3/8 - 5/16 - 3/8 - 1/2 - 5/16 - 3/8 - 1/2 SUPERSEAL THREAD OD MFL 5/16 x 1/4 METRIC SIZE STRAIGHT CONNECTOR STRAIGHT ADAPTOR PART NO. SI0112E6S 17 Whitworth Thread SUPERSEAL THREAD OD BSW 3/8 x 9/16-24 PART NO. SUPERSEAL SPEEDFIT OD OD SM040608E 6mm - 8mm SUPERSEAL X SPEEDFIT for use with stainless steel tube ELBOW PART NO. Superseal X Superseal PART NO. SUPERSEAL SUPERSEAL OD OD SUPERSEAL OD SI270808S SI271008S SI271208S SM400808S 5/16 - 5/16 SI401210S 3/8 - 5/16 SI401212S 3/8 - 3/8 ELBOW BARB CONNECTOR 1/4 - 1/4 5/16 - 1/4 3/8 - 1/4 Superseal X Speedfit BULKHEAD PART NO. TUBE ID CONNECTOR Superseal X Speedfit SUPERSEAL SPEEDFIT OD OD SI030812S 1/4 - 3/8 SM030808S 5/16 - 5/16 SI031012S 5/16 - 3/8 SI031210S 3/8 - 5/16 SI031212S 3/8 - 3/8 PART NO. SM120808S FLOW BEND CONNECTOR SUPERSEAL SPEEDFIT OD OD 5/16 - 5/16 Superseal X Speedfit SM420808S SI421012S SI421210S SI421212S SUPERSEAL SPEEDFIT OD OD 5/16 5/16 3/8 3/8 - 5/16 - 3/8 - 5/16 - 3/8 Standard Super Speedfit products can be coupled together to form integral new fittings. + SUPERSEAL SPANNER PART NO. John Guest Adaptability = Accessories for Superseal Fittings are shown on page 33. PART NO. SPAN1 johnguest.com 18 Brass Fittings for beverage dispense applications Designed for use in coffee brewing equipment, dispensing and vending machine applications. The fittings are manufactured in brass with a polypropylene collet and a food grade EPDM ‘O’ ring. Working Pressures and Temperatures Water 10Barat 20˚C 4 Barat 60˚C Minimum Temperature 1˚C Other technical information is shown on page 34. BRASS FEMALE CONNECTOR FFL Thread PART NO. TUBETHREAD OD FFL MI4508F4S MI4512F4S MI4512F6S 1/4 x1/4 3/8 x 1/4 3/8 x 3/8 1/4 (FFL) corresponds to a 7/16 UNF 3/8 (FFL) corresponds to a 5/8 UNF BRASS FEMALE CONNECTOR GH Thread PART NO. NC2098 TUBETHREAD OD GH 1/4 x3/4 A stem elbow shown on page 08 will provide a neat 90º installation. The tube can be orientated in any direction. BRASS POLYPROPYLENE FEMALE CONNECTOR BSPP Thread PART NO. TUBETHREAD OD BSPP NC2145 NC2249 1/4 x3/4 3/8 x3/4 Metric to Imperial Adaptors STRAIGHT CONNECTOR PART NO. TUBE TUBE OD OD NC462 15mm - 1/2” STRAIGHT CONNECTOR PART NO. STEM TO HOSE CONNECTOR PART NO. NC2301 NC932 1/2” - 15mm STEM TUBE ODOD NC2164 15mm- 3/8” NC2173 1/2” - 15mm PART NO. SUPERSEAL SPEEDFIT OD OD UNEQUAL STRAIGHT CONNECTOR 19 STEM TO TUBE ADAPTOR STEM OD HOSE ID 15mm - 1/2” TUBE TO HOSE CONNECTOR PART NO. TUBE OD TUBE OD PART NO. NC2511 15mm - 3/8” NC448 TUBE OD HOSE ID 15mm - 1/2” ADAPTOR TEE PART NO. NC869 TUBE OD TUBE OD END BRANCH 15mm 3/8” STEM TO STEM ADAPTOR PART NO. NC478 STEM OD STEM OD 15mm -3/8” CM Fittings for drinks and other potable liquids CM range of metric size fittings are manufactured in acetal. With a food grade EPDM ‘O’ ring, they have been developed for the water industry but are equally suitable for other potable liquids. They are also recommended for intermittent hot water applications. The CM Range is NOT suitable for compressed air and vacuum applications. For these situations we recommend the PI Range on pages 7 - 12 and the PM Range on Pages 21 - 24. Working Pressures and Temperatures Water 10 BAR at 20ºC 7 BAR at 65ºC intermittent hot water Other technical information is shown on page 34. FEMALE ADAPTOR PART NO. BSP Thread TAP ADAPTOR PART NO. TUBE THREAD OD BSP Flat End BSP Thread TUBE THREAD OD BSP CM320816FE 8 x 3/4 CM451213FS 12 x 3/8 CM451214FS 12 x 1/2 CM451513FS 15 x 3/8 END STOP TAP ADAPTOR UNS Thread PART NO. CM4612W PART NO. CM3210U7E TUBE OD THREAD UNS TUBE OD 12 TWO WAY DIVIDER 10 x 7/16 - 24 PART NO. CM2315W TAP ADAPTOR TUBE OD 15 BSP Thread STRAIGHT ADAPTOR PART NO. CM320616E CM320816E CM321014E CM321216E TUBE THREAD OD BSP 6 8 10 12 x x x x 3/4 3/4 1/2 3/4 PART NO. CM011514S TUBE THREAD OD BSP 15 x 1/2 johnguest.com 20 Black Acetal Fittings The PM Range of metric size fittings is manufactured in black acetal copolymer with food grade nitrile ‘O’ rings. Being especially produced for foodstuff and potable liquids, they are equally suitable for air and inert gases and can therefore be used on N2/CO2 (installed in accordance with the Brewers and Licensed Retailers Association code of practice) mixed gas dispense lines and pneumatic applications and vacuum. Technical Information shown on page 34. STRAIGHT ADAPTOR PART NO. BSP Thread PART NO. TUBE OD TUBE THREAD OD BSP PM010411E PM010412E PM010511E PM010512E PM010611E PM010612E PM010811E PM010812E PM010813E PM011012E PM011013E PM011014E PM011213E PM011214E PM011513E** PM011514E PM011516E * PM011814E PM012216E 4 4 5 5 6 6 8 8 8 10 10 10 12 12 15 15 15 18 22 x x x x x x x x x x x x x x x x x x x PM0404E PM0405E PM0406E PM0408E PM0410E PM0412E PM0415E PM0418E PM0422E 1/8 1/4 1/8 1/4 1/8 1/4 1/8 1/4 3/8 1/4 3/8 1/2 3/8 1/2 3/8 1/2 3/4 1/2 3/4 PM010401E PM010402E PM010501E PM010502E PM010601E PM010602E PM010801E PM010802E PM010803E PM011002E PM011003E PM011004E PM011203E PM011204E PART NO. PART NO. PM010622E 21 TUBE THREAD OD NPTF 6 x 1/4 PM210604E PM210804E PM210806E PM211004E PM211006E PM211008E PM211208E PM211210E TUBE TUBE OD OD 6 8 8 10 10 10 12 12 - 4 - 4 - 6 - 4 - 6 - 8 - 8 - 10 BSPT Thread PM200604E PM200804E PM200806E PM201004E PM201006E PM201008E PM201208E PM201210E TUBE TUBE OD OD 6 8 8 10 10 10 12 12 - 4 - 4 - 6 - 4 - 6 - 8 - 8 - 10 TUBE THREAD OD BSPT 4 x1/8 4 x 1/4 5 x 1/8 5 x 1/4 6 x 1/8 6 x 1/4 8 x 1/8 8 x 1/4 8 x 3/8 10 x 1/4 10 x 3/8 10 x 1/2 12 x 3/8 12 x 1/2 PART NO. STEM ELBOW ** New STRAIGHT ADAPTOR 4 5 6 8 10 12 15 18 22 REDUCING ELBOW CONNECTOR REDUCING STRAIGHT CONNECTOR * No thread seal PART NO. EQUAL STRAIGHT CONNECTOR EQUAL ELBOW PART NO. TUBE STEM OD OD PM220404E PM220505E PM220606E PM220808E PM221010E PM221212E PM221515E PM221818E PM222222E 4 5 6 8 10 12 15 18 22 - - - - - - - - - 4 5 6 8 10 12 15 18 22 RIGID ELBOW PART NO. PM0304E PM0305E PM0306E PM0308E PM0310E PM0312E PM0315E PM0318E PM0322E TUBE OD 4 5 6 8 10 12 15 18 22 PART NO. PM480621E PM480622E PM480623E TUBE THREAD OD NPTF 6 x 1/8 6 x 1/4 6 x 3/8 for liquids & inert gases SWIVEL ELBOW PART NO. PM090411E PM090412E PM090511E PM090512E PM090611E PM090612E PM090811E PM090812E PM090813E PM091012E PM091013E PM091014E PM091213E PM091214E BSP Thread 4 4 5 5 6 6 8 8 8 10 10 10 12 12 x x x x x x x x x x x x x x PM090401E PM090402E PM090501E PM090502E PM090601E PM090602E PM090801E PM090802E PM090803E PM091002E PM091003E PM091004E PM091203E PM091204E 4 4 5 5 6 6 8 8 8 10 10 10 12 12 x x x x x x x x x x x x x x 1/8 1/4 1/8 1/4 1/8 1/4 1/8 1/4 3/8 1/4 3/8 1/2 3/8 1/2 4 18 22 - 6 - 15 - 15 SWIVEL TEE BSPT Thread TUBE THREAD OD BSPT TUBE OD TUBE OD ENDS BRANCH PM3006AE PM3018AE PM3022AE 1/8 1/4 1/8 1/4 1/8 1/4 1/8 1/4 3/8 1/4 3/8 1/2 3/8 1/2 SWIVEL ELBOW PART NO. PART NO. STEM THREAD OD BSP SWIVEL MALE RUN TEE REDUCING TEE PART NO. PM100411E PM100412E PM100511E PM100512E PM100611E PM100612E PM100811E PM100812E PM100813E PM101012E PM101013E PM101014E PM101213E PM101214E Centre Leg BSP Thread TUBE THREAD OD BSP 4 4 5 5 6 6 8 8 8 10 10 10 12 12 x x x x x x x x x x x x x x SWIVEL TEE 1/8 1/4 1/8 1/4 1/8 1/4 1/8 1/4 3/8 1/4 3/8 1/2 3/8 1/2 Centre Leg BSPT Thread PART NO. PM110411E PM110412E PM110511E PM110512E PM110611E PM110612E PM110811E PM110812E PM110813E PM111012E PM111013E PM111014E PM111213E PM111214E TUBE THREAD OD BSP 4 4 5 5 6 6 8 8 8 10 10 10 12 12 x x x x x x x x x x x x x x 1/8 1/4 1/8 1/4 1/8 1/4 1/8 1/4 3/8 1/4 3/8 1/2 3/8 1/2 SWIVEL MALE RUN TEE PART NO. PM110401E PM110402E PM110501E PM110502E PM110601E PM110602E PM110801E PM110802E PM110803E PM111002E PM111003E PM111004E PM111203E PM111204E BSP Thread BSPT Thread TUBE THREAD OD BSPT 4 4 5 5 6 6 8 8 8 10 10 10 12 12 x x x x x x x x x x x x x x 1/8 1/4 1/8 1/4 1/8 1/4 1/8 1/4 3/8 1/4 3/8 1/2 3/8 1/2 John Guest Adaptability EQUAL TEE PART NO. PART NO. TUBE OD PM0204E PM0205E PM0206E PM0208E PM0210E PM0212E PM0215E PM0218E PM0222E 4 5 6 8 10 12 15 18 22 PM100401E PM100402E PM100501E PM100502E PM100601E PM100602E PM100801E PM100802E PM100803E PM101002E PM101003E PM101004E PM101203E PM101204E TUBE THREAD OD BSPT 4 4 5 5 6 6 8 8 8 10 10 10 12 12 x x x x x x x x x x x x x x 1/8 1/4 1/8 1/4 1/8 1/4 1/8 1/4 3/8 1/4 3/8 1/2 3/8 1/2 Standard Super Speedfit products can be coupled together to form integral new fittings. + = + = + = johnguest.com 22 BULKHEAD CONNECTOR STEM ADAPTOR PART NO. PART NO. TUBE OD PM1204E PM1205E PM1206E PM1208E PM1210E PM1212E PM050411E PM050412E PM050511E PM050512E PM050611E PM050612E PM050811E PM050812E PM050813E PM051012E PM051013E PM051014E PM051213E PM051214E PM051513E PM051514E PM051814E PM052214E PM052216E 4 5 6 8 10 12 For 1/4” x 6mm size see page 11 REDUCER BSP Thread STEM THREAD OD BSP 4 4 5 5 6 6 8 8 8 10 10 10 12 12 15 15 18 22 22 x x x x x x x x x x x x x x x x x x x TWO-WAY DIVIDER PART NO. 1/8 1/4 1/8 1/4 1/8 1/4 1/8 1/4 3/8 1/4 3/8 1/2 3/8 1/2 3/8 1/2 1/2 1/2 3/4 PM2304E PM2308E PM2310E PM060504E PM060604E PM060605E PM060804E PM060805E PM060806E PM061006E PM061008E PM061208E PM061210E PM061510E PM061512E PM061815E PM062215E PM062218E PM2315E STEM TUBE OD OD 5 6 6 8 8 8 10 10 12 12 15 15 18 22 22 - - - - - - - - - - - - - - - 4 4 5 4 5 6 6 8 8 10 10 12 15 15 18 PART NO. PM130405E 23 TUBE STEM OD OD 5 x 4 TUBE OD 15 For the new BDA Approved Twin Recirc. Python for coolant water feed and return STEM ADAPTOR PART NO. ENLARGER 4 8 10 TWO-WAY DIVIDER PART NO. PART NO. TUBE OD PM050401E PM050402E PM050501E PM050502E PM050601E PM050602E PM050801E PM050802E PM050803E PM051002E PM051003E PM051004E PM051203E PM051204E BSPT Thread STEM THREAD OD BSPT 4 4 5 5 6 6 8 8 8 10 10 10 12 12 x x x x x x x x x x x x x x 1/8 1/4 1/8 1/4 1/8 1/4 1/8 1/4 3/8 1/4 3/8 1/2 3/8 1/2 PLUG PART NO. PM0804R PM0805R PM0806R PM0808R PM0810R PM0812R PM0815E PM0818E PM0822E STEM OD 4 5 6 8 10 12 15 18 22 4mm - 12mm sizes in red 15mm - 22mm sizes in black 8mm size also available in black Part No. PM0808E TUBE TO HOSE STEM PART NO. PM250604E PM250806E PM251008E OFFSET CONNECTOR STEM HOSE OD ID 6 - 4 8 - 6 10 - 8 PART NO. NC657 TUBE TUBE OD OD 12 - 8 END STOP U-BEND PART NO. TUBE OD PM4612E PM4615E PM4622E 12 15 22 PART NO. PMUB15E TUBE OD 15 FEMALE ADAPTOR PART NO. PM450411E* PM450611E PM450612E* PM450812E PM450813E PM451015FE* PM451215FE TUBE OD 4 6 6 8 8 10 12 x x x x x x x THREAD 1/8 BSP 1/8 BSP 1/4 BSP 1/4 BSP 3/8 BSP 5/8 BSP 5/8 BSP Accessories for PM Fittings are shown on page 33. * With thread seal. Other sizes no seal. johnguest.com 24 White Polypropylene Fittings The PPM Range of metric size push-fit fittings are produced in white polypropylene and fitted with EPDM seals. Polypropylene has the advantage of being more chemically resistant than acetal. Working Pressures and Temperatures Water 10 BAR at 20˚C 4 BAR at 60˚C intermittent hot water Minimum Temperature 1˚C Other technical information is shown on page 34. EQUAL STRAIGHT CONNECTOR PART NO. TUBE OD PPM0408W PPM0412W 8 12 REDUCING STRAIGHT CONNECTOR PART NO. TUBETUBE ODOD PPM201512W 15-12 STEM ELBOW PART NO. PLUG STEM TUBE OD OD PPM220808W PPM221212W 8 - 8 12 - 12 PART NO. STEM OD PPM0808W 8 DIVIDER EQUAL TEE PART NO. TUBE OD PPM0208W PPM0212W PART NO. TUBE OD PPM2312W 12 8 12 EQUAL ELBOW REDUCER Adaptors to convert to Metric sizes are shown on page 19. PART NO. TUBE OD PPM0308W PPM0312W 25 8 12 PART NO. PPM061512W STEM TUBE OD OD 15 - 12 Acetal Angle Stop Valves John Guest Angle Stop Valves are manufactured in Acetal with EPDM ‘O’ rings. They incorporate a single check valve and a 1/4 turn chromium plated ball valve. The valves are for use with potable water. For use with other potable liquids please refer to our Customer Services Department for guidance. The valves are not to be used with compressed air, explosive gases, petroleum spirit and other fuels or for heating systems. Working Pressures and Temperatures Water 12 Barat 20ºC 6 Barat 65ºC ACETAL ANGLE STOP VALVE • PART NO. ASV3 ASV4 TUBE TUBE OD OD BRANCH 15mm 15mm 1/4” 3/8” PART NO. ASV7 ASV8 ASV9 ASV10 THREAD THREAD BSP BSP 3/8 1/2 3/8 1/2 3/8 1/2 3/8 1/2 TUBE OD BRANCH 3/8 3/8 1/4 1/4 Acetal Elbow Stop Valves The Elbow Stop Valve has an Acetal body and is fitted with EPDM seals and a brass nut. Suitable for applications in the Drinks Dispense and Pure Water Industries. The Valves should not be used with compressed air, explosive gases, petroleum spirits and other fuels or for heating systems. Working Pressures and Temperatures Water 10 Barat 23ºC 7 Barat 65ºC ACETAL ELBOW STOP VALVE • 1/4 Turn Valves. These valves have been designed to allow temporary servicing of downstream equipment and must only be used in the fully open or fully closed position. DO NOT USE THESE VALVES: • In a partially open position to control flow. • To provide a permanent termination. PART NO. PISVBTC1214 TUBE THREAD OD BSP 3/8 1/2 • Without tubing assembled or plugged (or threaded connections sealed). • As a tap or “faucet”. 1/4 Turn Valves are indicated by this marker ‘•’ johnguest.com 26 Polypropylene Shut-Off Valve The PP Range of shut-off valves are produced in polypropylene and fitted with EPDM seals. Polypropylene has the advantage of being more chemically resistant than acetal. The valves are for use with potable water. For use with other potable liquids please refer to our Customer Services Department for guidance. The valves are not to be used with compressed air, explosive gases, petroleum spirits and other fuels or for heating systems. Working Pressures and Temperatures Water 10 Bar at 20ºC 4 Bar at 60ºC Minimum Temperature 1ºC For advice on the use of 1/4 turn valves see Technical Specification on page 34. White polypropylene for Potable Water SPEEDFIT TO SPEEDFIT • SPEEDFIT TO FEMALE • NPTF 1/4 Turn Valves. These valves have been designed to allow temporary servicing of downstream equipment and must only be used in the fully open or fully closed position. DO NOT USE THESE VALVES: • In a partially open position to control flow. • To provide a permanent termination. PART NO. PPSV040808W PPSV041212W PPMSV040606W PPMSV040808W PPMSV041010W PPMSV041212W TUBE OD PART NO. 1/4 3/8 TUBE THREAD OD NPTF PPSV500822W PPSV501222W 6mm 8mm 10mm 12mm 1/4 1/4 3/8 1/4 • Without tubing assembled or plugged (or threaded connections sealed). • As a tap or “faucet”. 1/4 Turn Valves are indicated by this marker ‘•’ 8mm also available with mounting clip supplied unassembled PPMSV04KIT MOUNTING CLIP SPEEDFIT TO MALE • NPTF PART NO. SVMC-06 SVMC-10 PART NO. PPSV010822W PPSV011223W 27 TUBE THREAD OD NPTF 1/4 3/8 1/4 3/8 For 6mm and 1/4” For 10mm and 3/8” The mounting clip is designed to give a very firm grip. A twisting action is needed to remove the valve. The clip can be used with either shut off valve. When used with the short handle version, valves can be banked together. Accessories are shown on page 33. Acetal Shut-Off Valve John Guest acetal shut-off valves have a brand new full bore mechanism and are especially designed for the Brewing and Soft Drinks Industries and for potable water. They are also suitable for air and inert gases such as N2/CO2. The range includes valves with short and long handles to operate a 1/4 turn on off action. Some valves are available with or without mounting clip. Others have integral mounting bosses. Working Temperatures & Pressures Air -20ºC 10 bar Air / Potable Liquids +1ºC +23ºC +65ºC 10 bar 10 bar 7 bar Can also be used with N 2 /CO 2 to a maximum temperature of 50ºC. When being used with N2/ CO2, the valve should be installed in accordance with The British Beer and Pub Association Code of Practice. For cleaning and sanitising and for advice on the use of 1/4 turn valves see Technical Specification on page 34. Grey acetal for liquids & inert gases SHUT OFF VALVE • Short Handle SHUT OFF VALVE • LONG HANDLE WITH MOUNTING CLIP 1/4 Turn Valves. These valves have been designed to allow temporary servicing of downstream equipment and must only be used in the fully open or fully closed position. DO NOT USE THESE VALVES: • In a partially open position to control flow. • To provide a permanent termination. PART NO. TUBE OD PART NO. TUBE OD PISV0412CS 3/8 PISV04KIT 3/8 • Without tubing assembled or plugged (or threaded connections sealed). • As a tap or “faucet”. 1/4 Turn Valves are indicated by this marker ‘•’ supplied unassembled SHUT OFF VALVE • Short Handle with Mounting Clip ANGLE STOP VALVE • PART NO. TUBE OD PISV04KIT-SH 3/8 PART NO. TUBE OD supplied unassembled NC2555 3/8 SHUT OFF VALVE • Long Handle The John Guest 3/8” Angle Stop Valve features double ‘O’ rings in each of the Speedfit ports and has been developed for a wide range of applications including foodstuffs, potable liquids and air. PART NO. TUBE OD PISV0412S 3/8 PISV0416S 1/2 johnguest.com 28 Check Valves & Service Valves Single Check Valves Produced at the request of leading companies in the Drinks Dispense Industry, the Super Speedfit acetal Single Check Valve ensures protection against reversal of flow. The low headloss design and fast installation time makes the valve the ideal selection. The valve is designed for use with liquids, it is not suitable for air and vacuum applications. Working Pressures and Temperatures 0Bar at 20˚C 1 7 Bar at 65˚C intermittent hot water Minimum Temperature 1˚C Typical ‘crack open’ pressure 0.02 Bar Technical information other than working pressures and temperatures shown on page 34. SINGLE CHECK VALVE SINGLE CHECK VALVE SINGLE CHECK VALVE PART NO. TUBE OD PART NO. TUBE OD PART NO. TUBE OD 1/4SCV1/4” 5/16SCV 5/16” 3/8SCV 3/8” 6SCV6mm 10SCV 10mm 12SCV 12mm NC27181/4 For use with liquids only. For use with liquids only. • Valves with low fixed cracking pressure (i.e 10cm water column), that have not been activated for some time may take several seconds to re-seal. • It is the responsibility of the end user to verify that the product is suitable for his specific application. • It is also recommended that the non-return valve is regularly checked and maintained. NSF51 NSF61 29 5psi Crack Open Pressure. For use with liquids only. Accessories are shown on page 33. Double Check Valve Service Valves Double Check Valves ensure the prevention of contamination arising from back syphonage, back flow and cross connection. Speedfit Service Valves are ideally suited to provide a temporary shut-off facility in a drinks dispense situation. A spring loaded internal check valve is sited either side of the test cock and an arrow identifies the direction of flow. The low headloss design and fast installation time makes this unit the ideal selection. The valve can be mounted in any position. The valve consists of a ball mechanism operated by means of a screwdriver slot The valve can also be used for domestic hot and cold water supplies. Push in connections make for a fast installation time, especially in confined spaces. The valves can also be used for domestic hot and cold water supplies. Working Pressures and Temperatures Working Pressures and Temperatures 10Bar at 20ºC 7 Bar at 65ºC intermittent hot water 0 Bar at 20ºC 1 7 Bar at 65ºC intermittent hot water Technical information other than working pressures and temperatures shown on page 34. Technical information other than working pressures and temperatures shown on page 34. DOUBLE CHECK VALVE SERVICE VALVE • PART NO. PART NO. TUBE OD 15DCV15mm TUBE OD 15SV15mm For use with liquids only. For use with liquids only. DOUBLE CHECK SERVICE VALVE • SERVICE VALVE • PART NO. TUBE OD 15DCSV15mm For use with liquids only. PART NO. TUBE OD 1/2ISV1/2” For use with liquids only. 1/4 Turn Valves. These valves have been designed to allow temporary servicing of downstream equipment and must only be used in the fully open or fully closed position. DO NOT USE THESE VALVES: • In a partially open position to control flow. • To provide a permanent termination. • Without tubing assembled or plugged (or threaded connections sealed). • As a tap or “faucet”. 1/4 Turn Valves are indicated by this marker ‘•’ johnguest.com 30 10 LLDPE Tubing The John Guest PE Range of plastic tubing is produced in Linear Low Density Polyethylene for cold and intermittent hot water applications. 8 Col Strong Our tubing provides the benefits of a wide range of temperature and pressure suitability, broad chemical compatibility and is made from non contaminating materials. Common applications are in water purification, water conditioners, ice makers and misting systems. LLDPE is more robust than traditional low or medium density polyethylene and is recommended for use with cold and intermittent hot water. Our tubing is made from FDA compliant materials and is NSF International certified. John Guest LLDPE Tubing provides excellent resistance to environmental stress cracking as measured by ASTM D-1693 (10% IGEPAL). John Guest Polyethylene tubing is designed for use with John Guest Super Speedfit push-fit fittings, John Guest Shut-Off Valves and virtually all standard tubing connectors. Sizes Available Tube Tolerances PART NO. OD ID COIL MINI BEND LENGTH RADII PE-08-BI-0500F-N 1/4”(0.250”) 0.170” 500 FT 1.00” PE-08-BI-1000F-N 1/4”(0.250”) 0.170” 1000FT 1.00” PE-10-CI-0500F-N 5/16”(0.312”) 0.187” 500 FT 1.13” PE-12-EI-0500F-N 3/8”(0.375”) 0.250” 500 FT 1.25” PE-16-GI-0250F-N 1/2”(0.500”) 0.375” 250 FT 2.50” PE-04025-0100M-N 4mm 2.5mm 100m 25mm PE-0604-0100M-N 6mm 4mm 100m 25mm PE-0806-0100M-N 8mm 6mm 100m 30mm PE-1007-100M-N 10mm 7mm 100m 32mm PE-1209-100M-N 12mm 9mm 100m 63mm PE-15115-0100M 15mm 11.5mm 100m 100mm 1/4” to 1/2” 4mm +0.001/-0.004” +0.05/-0.07mm 6mm to 12mm +0.05/-0.10mm +0.10/-0.10mm 15mm N denotes natural colour. To request other colours please refer to table below. Popular items are now generally in stock and are available in minimum quantities of 2 coils. Other items may be subject to longer lead times and are available in minimum quantities of 50 coils. Standard Colours Available SUFFIX NBER W NATURAL BLUE BLACK RED WHITE 15mm size only available in Blue, Red and Green. 8mm size only available in Natural, Blue, Black, Red and White. For other colours we suggest you use 5/16”. Black tubing is UV stabilized. 31 Other special colours available on request:Orange (O) Green (G) Yellow (Y) Sizes lours yet flexible Working Temperatures and Pressures - LLDPE TUBE TUBE ID OD 1/4” x 5/16” x 3/8” x 4mm x 6mm x 10mm x 0.170”230 psi @70ºF 0.187”16 bar @20ºC 0.25” 2.5mm120 psi @150ºF 4mm 8 bar @ 65ºC 7mm 1/2” 8mm 12mm 15mm 0.375”150 psi @70ºF 6mm10 bar @20ºC 9mm 90 psi @150ºF 11.5mm 6 bar @65ºC x x x x 1 Bar = 14.5 psi (approx.) Maximum Working Temperature 150ºF at pressures shown in chart above. For temperatures above 150ºF customers should refer to our Technical Help Desk. The above maximum temperatures and pressures do not take chlorine content into account. This could reduce service life. NSF 51 NSF 61 Please note maximum pressure rating for a ‘system’ depends on the lowest rated component, eg. most John Guest fittings have a different rating from the tube ratings shown above. Burst Pressures are approximately 3 times the maximum working pressure. Pneumatics Applications John Guest LLDPE tube is suitable for pneumatic applications providing pressure is maximum 10 bar @ 20ºC (150psi @ 70ºF). At elevated temperatures(50ºC+) mineral oil will degrade LLDPE tube and, therefore, LLDPE tube used in pneumatic circuits should be periodically checked and replaced if necessary. Tube Inserts If the tube is used in a warm water system a tube insert is necessary. Exposure to Ultraviolet Light Only black or blue tube should be installed in areas exposed to any light if biofilm growth is considered an issue. In this case other colours must be protected from exposure to light. Black tube is also UV stabilised and can be installed where exposed to direct sunlight (UV). Chemical Resistance For use of LLDPE with chemicals or potentially aggressive liquids, please refer to our Technical Service Department. NOTE: When using cleaning agents or other potentially aggressive liquids, please ensure compatibility with tubing and fittings. LLDPE is not recommended for mineral oils, gases and fuels or high pressure compressed air / pneumatic systems. Potable Water Applications John Guest LLDPE tubing is suitable for potable cold water applications with a maximum chlorine content of 4 parts per million (4 ppm). Heating water above 70 F (20 C) and or pressures above the maximum will significantly reduce service life. Direct exposure to sunlight will also significantly reduce its useful service. As part of good practice tubing should be inspected regurlarly. If there is any evidence of damage, hardening or cracking it should be replaced immediately. O O johnguest.com 32 Accessories COLLET COVERS FLOW BEND CLIP PART NO. TUBE OD COLLET LOCKING TOOL PART NO. SIZE ICLT/23/16 to 1/2 PM2608S8mm/5/16 PM2610S 10mm/3/8 PM2612S 12mm/1/2 Designed to support tube and eliminate kinking. TUBE CUTTER TUBE INSERT PART NO. PART NO. TS NIPBLADES The slip-on Collet Cover shown in the illustration prevents accidental removal or tampering with tubing. Tubing can be inserted with the Collet Cover already attached to the fittings or the cover can slide into position afterwards. The cover is easily removed when required and comes in a variety of colours for colour coding. Colours available - Suffix indicates colours E = Black Y = Yellow B = Blue R = Red S = Grey G = Green PART NO. TSI250S TSI312S TSI375S PART NO. TSM1209S TUBE TUBE OD ID 3/81/4 3/8 5/16 1/2 3/8 Suitable for up to 12mm tube. PIPE CUTTER TUBE TUBE OD ID 12mm- 9mm PART NO. TUBE INSERT JG-TS Suitable for up to 22mm tube. INCH SIZE PART NO. TUBE OD PM1904S5/32 PI1906S 3/16 PI1908S 1/4 PM1908S 5/16 PI1912S 3/8 PI1916S 1/2 Please indicate by suffix, colour required or grey will be supplied. PART NO. TUBE TUBE OD ID TSM10N 10 7 TSM1209S 12 9 TSM15N 1511.5 PLUG METRIC SIZE PART NO. STEM OD PM1904E PM1905E PM1906E PM1908E PM1910E PM1912E PM1915E PM1918E PM1922E PM0804R4 PM0805R5 PM0806R6 PM0808R8 PM0810R10 PM0812R12 PM0815E15 PM0818E18 PM0822E22 15mm to 22mm sizes available in black as standard, white red or blue Please indicate by suffix, colour required or black will be supplied. 33 PART NO. TUBE OD INCH SIZE PART NO. TUBE OD 4 5 6 8 10 12 15 18 22 LOCKING CLIP 4mm - 12mm sizes in red. 15mm - 22mm sizes in black. 8mm size also available in black Part No. PM0808E. PIC1808R PMC1808R PIC1812R PIC1816R METRIC SIZE PMC1815R 1/4 5/16 3/8 1/2 15mm Secures the collet in its position to prevent an accidental disconnection of the tube. Technical Specification Working Pressure and Temperature Range Super Speedfit fittings are suitable for the following pressures and temperatures. Temp. Pressure 5/32” - 5/16” 4mm - 8mm 3/8” -1/2” 10mm - 22mm Air - 20ºC 16 Bar 10 Bar Potable Liquids and Air +1ºC 16 Bar 10 Bar +20ºC 16 Bar 10 Bar +65ºC 10 Bar 7 Bar Also suitable for vacuum Depending on the tube used, under certain conditions fittings may be used at higher pressures and temperatures. Please refer to our Customer Services Department for guidance. Note 1 Bar = 14.5 PSIG. Tube Types Plastic Tube - Polyethylene, nylon and polyurethane conforming to the tolerances shown below. For soft tubing or thin wall tube we recommend the use of tube inserts. Braided Tube - Use of Tube to Hose Stems listed on pages 5 and 12 is essential when using tube. Use of clamps to retain braided tube on barbs is recommended. Metal Tube (soft) - Brass, copper or mild steel conforming to the tolerances below. Metal Tube (hard) - We do not recommend Super Speedfit fittings for hard metal or chromium plated tubes. For stainless steel and other polished metal tubes we recommend the use of Superseal fittings. These are shown on page 9 of this brochure. It is essential that outside diameters be free from score marks and that the tube be deburred before inserting the fitting. Tube Tolerances Super Speedfit fittings are offered for tubes with outside diameters to the following tolerances. Size (inches) 5/32 - 3/16 1/4 - 1/2 +0.001 / -0.003 +0.001 / -0.004 Size (mm) 4mm - 5mm 6mm - 22mm Tolerance (mm) +0.05 / -0.07 +0.05 / -0.10 Tolerance (inches) Installation and System Testing Fittings and tube should be kept clean and undamaged before use. All tube and fittings installations must be pressure tested after installation to ensure system integrity before handing over to the final user. See also “How to make a connection”. 1/4 Turn Valves These valves have been designed to allow temporary servicing of downstream equipment and must only be used in the fully open or fully closed position. DO NOT USE THESE VALVES: In a partially open position to control flow; to provide a permanent termination; without tubing assembled or plugged (or threaded connections sealed, or as a tap or “faucet”. Chemicals For use with chemicals or other potentially aggressive liquids, please refer to our Customer Services Department. In general, use only water or oil based paint. DO NOT ALLOW CONTACT WITH Cellulose based paint, paint thinners or strippers, solder flux or aggressive cleaners (see Cleaners and Sanitising). Keep away from ozone generators such as electric motors, mercury vapour lamps and high voltage electrical equipment. Super Speedfit fittings are not recommended for use with explosive gases, petroleum spirits, and other fuels or for central heating systems. Collet Covers Are available as additional security against removal of the tube or to provide a simple means of colour coding. The cover is offered in a range of six colours. Please see page 26 of this brochure. Food Quality All the fittings in the brochure are produced in Food and Drug Administration (FDA) approved materials and are therefore recommended for food quality applications. Maximum Torque Values for Plastic Threads BSP, BSPT & NPT. Plastic threads are not generally as strong as brass threads. Customers and end users should be aware of this when choosing products for their applications. Overtightening of plastic threads will cause undue stress and eventual cracking and leakage. The maximum torque figures for BSP and BSPT threads used on John Guest fittings in mating threads conforming to the relevant BS or International thread standards are shown below. Max. Torque Threads 1/8 - 1/4 3/8 - 1/2 3/4 1.5Nm 3.0Nm 4.0Nm John Guest recommend OEM customers to consider replacing threaded ports with the more modern Cartridge Systems. It is recommended that all installations are checked prior to use to determine that a seal has been made. Maintenance and Replacement Intervals John Guest products generally require little maintenance but as a minimum we recommend routine visual inspection. Frequency of visual inspection will depend on severity of application and risk of failure. If after visual inspection John Guest products appear damaged, cracked, charred, discoloured, heat distorted or corroded they should be replaced. Any product that is or appears to be leaking should be replaced. Product life is affected by the severity of the application, the hostility of the working environment and contact with aggressive chemicals or liquids. It is therefore important that specific replacement intervals be considered by specifiers/users/customers based on previous service life or when failure could result in unacceptable downtime, damage or injury risk. Cleaners and Sanitising of Fittings The external surfaces of John Guest products must not come into contact with oxidising or acidic cleaners and sanitising agents, for example (but not limited to) those below pH 4, high in sodium hypochlorite level (bleach) or containing hydrogen peroxide. Our plastic material suppliers recommend ECOLAB Oasis 133 as a suitable cleaner for the external surfaces of products manufactured by John Guest. Several different methods exist for sanitising the internal surfaces of fluid systems, including sodium hypochlorite, hydrogen peroxide, chlorine dioxide or ozone. It is entirely the responsibility of the end user to determine if the chosen method is suitable for use with John Guest products over the planned working life of the system. However, to avoid unnecessary early failure, John Guest requires that the disinfection solution must be immediately flushed out at all draw off points with fresh, wholesome water at the end of the disinfection period. The solution must not be left in the system. Disinfection solutions must only come into contact with the internal (fluid carrying) surfaces of the system. If any other surfaces of a fitting come into contact with disinfection solution the whole fitting must be replaced immediately. Polypropylene fittings offer greater resistance to aggressive chemicals than Acetal fittings but do not have the same mechanical properties. John Guest polypropylene fittings are generally designated by the part number prefix PP or PPM. Side Loads John Guest products are not designed to be used whilst under side load as this may adversely affect their ability to function long-term. Always ensure tubes have good alignment with the fitting. They must also not be subjected to any form of impact or other damage, such as being hit or dropped, even accidently. If fittings have damaged or suffered an impact, they should be replaced immediately. John Guest warranty does not cover loss caused by any form of damage. Warranty Whilst we give a warranty against defects in manufacture or materials, it is the responsibility of the specifier to ensure that fittings and related products are suitable for their application. The installation must be carried out correctly in accordance with our recommendations, complying with recognised codes of practice and relevant national standards, and be properly maintained. Please refer to our terms and conditions of sale. johnguest.com 34 John Guest International Limited John Guest USA Inc. 180 Passaic Avenue, PO Box 11085, Fairfield, New Jersey, 07004-7085, USA T: (001) 973 808 5600 E: [email protected] John Guest Limited Horton Road, West Drayton, Middlesex UB7 8JL, UK. Tel: (00 44) (0) 1895 449233 E: [email protected] johnguest.com John Guest S.A. 143 - 147 Avenue Charles Floquet, Parc Gustave Eiffel, 93593 Le Blanc-Mesnil, Cedex, France T: (00 33) (0)1 48 65 52 29 E: [email protected] John Guest GmbH Ludwig-Erhard-Allee 30, D-33719 Bielefeld, Germany T: (00 49) (521) 972 560 E: [email protected] John Guest Czech s.r.o. Vrbenská 2290, CZ-37001 Česke Budějovice, Czech Republic T: (00 420) (387) 002 040 E: [email protected] John Guest Polska Sp. z.o.o. Ul. Starołęcka 7, PL 61-361 Poznan, Poland T: (00 48) (61) 87 80 408 E: [email protected] John Guest s.r.l. Via Vicenzo Lancia 13, 10038 Casabianca Verolengo (Torino), Italy T: (00 39) (011) 957 5880 E: [email protected] John Guest s.l. C/ de La Electronica No. 7, Poligono Industrial La Ferreria, Montcada i Reixac, 08110 Barcelona, Spain T: (0034) (93) 575 0027 E: [email protected] John Guest Korea Limited A-dong 112 & 212 ho, Togisanup2cha, Jisiksanup Center, 61 Ganam-ro, Seo-gu, Incheon, South Korea T: (00 82) (32) 584 3370 E: [email protected] John Guest Pacific Limited 81 Apollo Drive, Roseland 0632, Auckland, New Zealand T: (00 64) (9) 8281353 E: [email protected] John Guest Pacific Limited (Australia) Unit 6, 33 Nyrang Street, Lidcombe, Sydney, N.S.W. 2141, Australia T: (00 61) (2) 9737 9088 E: [email protected] Product Selection and Installation John Guest fittings and related products are specifically designed and manufactured by John Guest to the Technical Specifications set out in the John Guest Product Catalogues. All John Guest fittings and related products should be selected, installed, used and maintained in accordance with these Technical Specifications. It is the customer’s / user’s responsibility to ensure that John Guest fittings and related products are suitable for their intended applications, and are properly installed and maintained and are used in accordance with the Technical Specifications. It is also the customer’s / user’s responsibility to provide it’s customers with any relevant technical information about John Guest products it supplies them. The company has a policy of continuous research and development and reserves the right to amend without notice the specification and design of all products illustrated in this catalogue. John Guest reserve the right to change the colour and shape of products. Photographs are for illustration purposes only. Subject to our Terms and Conditions of Sale available on request. , and are registered trademarks of John Guest International Limited © Copyright 2015. Z2105/87/1115
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