BULLETINNO.EFM-9409-10MCE OriginalIns廿uction “ OⅥ"NER'S(OPERATOR'SMANUAL ANDSAFETYINSTRUCTONS FORKITOELECTRICCHAINHOIST EFSERIES 陣W4 AVE7 〃/SBOOkFORRノ7URERE浜をRE/VE K工、 CONTENTS 1.DEFINITIONS……………….…………………….………………………………………………………………………………………………………….… 1 2.INTENDEDPURPOSE……………………………………………….………………………………………………………………………………… 3.1Safetysummary……………….………………………….…………………………………………………………………………………….………. 3.2Safetyinstructions………………………………………………………………………………………………………….……….………………… 3.2.1Beforeuse……………………………………………………………………………………………………………………………………………… 3.2.2Whileoperation………….…………………………………………………………………….…………………………………………………. 3.2.3Afteroperation…………………………………………………………………………….…………….…….………………………………… 3.2.4Maintenance……………………………….………………………………………………………………………………………………………… 11222333 3.BEFOREUSE...…………………………………………………………………………………………………………………………….……………………. 3.2.5Others………………………………………….…………….……………………………………………………………………………………………. 4.1Specifications…………………………………………………….…………………….…………….……………….….………………………………… 4.2Mechanicalclassification(Grade)andlife………………….…….………………………….………………………………… 4.3Specialfeatures...………………………………….………………………………………………………………………………….………………… 5.1Assemblyoftheelectricchainhoistalone…………….…………….……………………………………………………… (1)Attachingthechaincontainer………….…..…………….….……..…….……………………………………….………………… (2)Lubricatingthegearcase………………..……………..….……..….….………….……..……..………….…….…………………… (3)Lubricatingtheloadchain…….………….……………………………………………………………………………………………… (4)Checkingchainalignment…….….….…………….………………………………………..…………………………………………… (5)Checkingwiringandworkingvoltage…………………………………………………….……….……….…………….… (6)Wiring㎡pushbuttoncordandpowersupplycable…………………………………….……….…….…… (7)Connectingtothepowersource………………….….………………….……….………….………………………………….… 5.2Assemblyoftheelectricchainhoistwithmotorizedtrolley….……………………………………….… (1)Attachingthechaincontainer….……………………….….…………….……………………….…………………………………. (2)Lubricatingthegearcase………………………….…………….……………………………………..………………………………… (3)Lubricatingtheloadchain……………………..…………….….….…………………….………..….…………….………….……… (4)Checkingchainalignment….…………………..……………………………………….………….….………………………………… (5)Assemblingtrolleyandconnectingwithhoist……………….……….…….……………….……….……………. (6)Mountingtrolleytotraversingrail…………………..………………………………………..…….……………………….… (7)Checkingwiringandworkingvoltage…………………………….………………………………………………………… (8)Wiring㎡pushbuttoncordandpowersupplycable.………….……………….…………….……….……. (9)Connectingtothepowersource…………………………………….……….….……………….………….……………………. 77789990 10 12 12 12 12 12 12 14 16 16 17 1 5.PREPARATIONANDCHECKINGBEFOREUSE………………….……………………….………….………….…… 4列﹃4列司F﹄しrrL 4.MAINSPECIFICATIONS…………………………………….……………………………………..……………………………………………… 5.3Trialrun………………………………………………….…………………………………………….………….…….……………….………………………19 6.2Safetyworkingenvironment…….…………………………….………………….……………………………………….…………….… 6.3Electricchainhoist.…………………………………………………………………….………………………………………………………….…. 6.4Electricchainhoistwithmotorizedtrolley……………………………………………………………………….……….… 6.4.1Operation…………………….…………………………………………………………….….………………………………………………………… 6.4.2Precautionsinusage.……….….……………………………………….…….……………………….…………………………….……… で1可上1111ハムハームQJ 6.1Intendedpurposeofhoistoperation……………………………………………………………………………….……….………. ワ臼ワ臼ワ臼ワ9ワ臼ワ白ワ“ 6.OPERATION.………….………………………………………………………………………………………………….……….………………………………. 川詮4詮細畿医﹄反JEJ民.﹀侭U虞U虞URUウIワ﹄ワj ワ色○倉ワムワ白ワム○倉ワムワムワムワムワムワム○色○台 8.TROUBLESHOOTING………….…………………………………………………………………….…………………………………………………・36 9.WARRANTY.………….…………….………………………………………………………………………………….…………………………………………38 1.DEFINITIONS … indicatesanimminentlyhazardoussituationwhich,ifnotavoided,willresultin deathorseriousinjury. WARNlN indicatesapotentiallyhazardoussituationwhich,ifnotavoided,couldresultin deathorseriousinjury. CAUT indicatesapotentiallyhazardoussituationwhich,ifnotavoided,mayresultin minorormoderateinjury.Itmayalsobeusedtoalertagainstunsafepractices. WLL indicatesmaximummass(workingloadlimit)whichahoistisdesignedtosupportingeneral service.UnderWLL,valuesof125,250and500areindicatedinkg,whereasallothervaluesare indicatedint.Theletter(L)and(S)attachedtothesameWLLrefertolowspeedtypewith doublechainfallandstandardspeedtypewithsinglechainfall,respectively. 2.INTENDEDPURPOSE Thishoisthasbeendesignedforverticallylifting,loweringandhorizontallycarryingloadsbymeansof thependantpushbuttonswitches,undernormalatmosphericconditionsoftheworkplace. 3.BEFOREUSE 3.1Safetysummary Dangerexistswhenheavyloadsaretransported,particularlywhenthe equipmentisnotbeingusedproperlyorispoorlymaintained.Because accidentsandseriousinjurycouldresult,specialsafetyprecautionsapplyto theoperation,maintenanceandinspectionoftheKITOelectricchainhoistEF. senes. l nWA I r II NEVERuseahoistforlifting,supportingortransportingpeople.−−−−−一一一二l NEVERliftortransportloadsoverornearpeople.一一一一一一一一一一一一一一一一」 NEVERliftmorethanWLLwhichisshownonthehoistnameplate、一一一一一一一一一一一 ALWAYSletpeoplearoundyouknowwhenaliftisabouttobegin.−−一一一一一一一一一一 ALWAYSreadtheoperationandsafetyinstructions.−一一一一一一一一一一一一一可 forfurtherinformationaboutthesafeuseofyourhoist. −1− | operator.Checkallapplicablesafetycodes,regulationsandotherapplicablelaws ■■■■8■■■■■■■日●■■U﹄ Rememberproperriggingandliftingtechniquesaretheresponsibilityofthe 鞠 園 I 鯛 窯 3.2Safetyinstructions 両WARNlN 3.2.1Beforeuse ALWAYSallowtheinstructed(trainedinsafetyandoperation)peopletooperatethe h o i s t . 7 . 3 . 2 ) . 。︲桐山︾︲1。 ■■■ 篇簾煮霞I hooklatches(Referto7、3).-−−−一一一一一一一一一一一一一一一一一一一一 購却11譲擦 ALWAYScheckthatthehooklatchesworkproperlyandreplacemissingorbroken 幻も ALWAYSmakesurethatthechainlengthislongenoughfortheintendedjob 、型 皐 ALWAYScheckthehoistbeforedailyuseaccordingtothe"Dailyinspection"(Refertc ALWAYScheckthebrakebeforeuse(Referto7.3) ALWAYSusetwohoistswhicheachhasWLLequaltoormorethantheloadtobe liftedwheneveryoumustusetwohoiststoliftaload. ALWAYSuseKITOoriginalchainsorauthorizedchains ALWAYScheckandkeepoiltobeonthesurfaceoftheloadchain NEVERuseahoistwithoutahoistnameplate. NEVERusemodifiedordeformedhooks. NEVERuseahoistinexplosiveatmosphere, 3.2.2Whileoperation ALWAYSmakesurethattheloadisproperlyseatedinthehook. ALWAYStightentheslackoutofthechainandslingwhenstartingalifttopreventz suddenloading. ALWAYSmakesurethehoistmotorcompletelystopsbeforereversing ALWAYSuseahoistwithinthe"Dutyrating",ED%ortimerating. 1■■ − rlllll ALWAYSavoidexcessiveinchingoperation. ・ U NEVEF operateunlesstheloadiscenteredunderthehoist.一一一一一一一一一一一一 NEVER usethehoistchainasasling.−−一一一一一一一一一一一一一一一一一一一一 NEVERuseatwisted,kinked,damagedorstretchedloadchain.一一一一一一一一一一一一 ● NEVERswingasuspendedload −2− ; 識 NEVER supportaloadonthetipofthehook.−−一一一一一一一一一一一一一一一可 NEVER contacttheloadchainoveranedge.一一一一一一一一一一一一一一一一一可 NEVER weldorcutaloadsuspendedbyahoist. NEVER usethehoistchainasaweldingelectrode. NEVERoperateahoistifchainjumpingorexcessivenoiseoccurs. NEVERusethecapsizedloadchain. NEVERusefrictionclutchaslimitswitchregularly,otherwiseahoistwillbe severelydamagedtobringseriousinjury. NEVERpullthepushbuttoncord. 3.2.3Afteroperation NEVERleaveasuspendedloadunattended,and/orforanextendedperiodoftime. 3.2.4Maintenance ALWAYSletthequah丘edservicepersonnelinspectthehoistperiodically(Referto 7 . 3 . 3 ) . ALWAYSoiltheloadchain(Referto7.1.2. ALWAYShaveKITOoranauthorizeddealeradjustthefrictionclutch. NEVERsplice,addandweldaloadchainforextension. NEVERtouchliveelectricalparts. 3.2.5Others ALWAYSconsulttheman㎡actureroryourdealerifyouplantouseahoistinan excessivelycorrosiveenvironment(saltwater,seaairand/oracid,explosive environmentorothercorrosivecompounds,etc.). −3− L− L 一 一 一 4.MAINSPECIFICATIONS 4.1Specifications ThefollowingspecificationsarecommontoallKITOelectricchainhoistsEFseries. Table4-1Specifications Item Detail Workingtemperaturerange(℃) -20to+40 Workinghumidityrange(%) 85orless Hoist IP54 Pushbutton IP65 Protection Electricpowersupply Noiselevel(dB) Soundpowerlevel Threephase,230/400V,50Hz Singlespeedhoist 83(Ascale) Dualspeedhoist 83(Ascale) Singlespeedhoist 94(Ascale) Dualspeedhoist 94(Ascale) WLL Nominaldiameter Pitch (kgort) (mm) (mm) 125 民一J 250(L) 15.1 250(S) Chainsize 500(L) 500(S) 6.3 19.1 7.1 21.2 込亘■一二■一■一二〃。■一■一一一一一一一一■一〃 S くL 12 ML) Remarks (1)ContactKITOoranauthorizedKITOdealerforinformationonusingthehoist outsidetheworkingtemperatureorhumidityrange. ( 2 ) F o r d i m e n s i o n s a n d o t h e r d e t a i l s , r e f e r t o t h e l a t e s t c a t a l o g u e . (3)Noiselevelsweremeasuredatadistance・of1mhorizontallyfromthehoistsduring normaloperation. (4)Thehoistisalsousedfor220/380V-50Hzand415V-50Hz. ( 5 ) F o r m o t o r i z e d t r o l l e y , n o i s e l e v e l : 8 5 d B o r l e s s ( A s c a l e ) / S o u n d p o w e r l e v e l : 9 6 d B o r l e s s ( A s c a l e ) −4− 4.2Mechanicalclassification(Grade)andlife Safetyandlifeforelectricchainhoistsareguaranteedonlywhenthesaidequipmentisoperatedin accordancewiththeprescribedgrade. KITOelectricchainhoistsEFserieshavebeendesignedforgradelAmintheFEMregulations (FEM9.511). DetailsareprovidedinTable4-2. Averagedailyoperatingtimeandtotaloperatingtimearedeterminedbyloaddistribution. Table4-2Mechanicalclassification (蝿加伽 、−.ノ Loadspectrum Definitions Cubic Averagedaily Tota nlean operating operating value time(h) time(h) Mechanismsorparts thereof,usuallysubjectto 1 ( l i g h t ) verysmallloadsandin k≦0.50 2−4 6300 1−2 320C 0.5−1 1600 0.25-0.5 800 exceptionalcasesonlyto maximumloads. Mechanismsorparts 2 thereof,usuallysubjectto (medium) 0.50<k smallloadsbutratheroften ≦0.63 tomaximumloads. Mechanismsorparts L一一一一一一一一一一一一一一一一一一一一一一一一一一一〃 V y e ︲n へびa thereof,usuallysubjecttc 0.63<k mediumloadsbut ≦0.80 frequentlytomaximum loads. Mechanismsorparts 4 (veryheavy) thereof,usuallysubjectto 0.80<k maximumoralmost ≦1.00 maximumloads. 0 1 0 5 0 100016.733.350 1 0 0 0 50 1 0 0 0 %operatingtime %operatingtime %operatingtime %operatingtime Loadspectrum1 Loadspectrum2 Loadspectrum3 Loadspectrum4 −5− 90100 4・3Specialfeatures (1)Motorbrake Exclusivepull-rotortypemotorbrakingsystemprovideshighbrakingcapabilityforthemost surewaytostoptheloadatthedesiredpositions.Themotorbrakeusesnon-asbestosmaterial. 2)Hookandhooklatch D r o p f o r g e d h e a t t r e a t e d h o o k s w i l l n o t f r a c t u r e b u t o p e n s l o w l y w h e n o v e r l o a d e d e x c e s s i v e l y . Built-inbearingassureseasyswivelingofbottomhook.Inaddition,thehooklatchaddsanother s a f e t y . (3)Frictionclutch Thishoistequipswithfrictionclutchmechanism,speciallydevelopedbyKITO,thatcausesthe motortoidlewhenoverloaded,thuspreventingtheloadfrombeinglifted.Also,themotorturns idlyattheliftandlowerlimitstopreventoverwinding.Themechanismworksalsowhenlifting groundedoverloads.Itisnotnecessarytoadjustthefrictionclutchundernormalusage.The frictionclutchusesnon-asbestosmaterial. 岡AUTlON Thesetvalue(1.25timesormore)maychangewhenloadsovertheWLLareliftedoften,orloadsareoften liftedandloweredtolimits. Fig.4-1Frictionclutch 】Ir 】Ir Disc 】ISCqnrInr ゴ円llbPF Gear#3 G 芽 │ │ │ │ 仙 縦 鋤 鱈 副eC(唾 ustnut 膿 (5)Emergencystopdevice(option) Thisbuttonisusedtostopthehoistandtrolleyinanemergencysituation.Itisared,mushroom typebutton,locatedintheuppermostpositiononthependant.Whenpressed,powertothe equipementisshutoffandthebuttonlocksautom'atically.Turnittotherighttoreleasethelock andtoenablere-start. −6− 5.PREPARATIONANDCHECKINGBEFOREUSE 5.1Assemblyoftheelectricchainhoistalone ALWAYS makesurethatthesupportingstructuresandload-attachingdevicearestrongenoughtoholdthe weightoftheloadandhoist. (1)Attachingthechaincontainer Thechaincontainerisforstoringtheloadchainonnoloadsidewhenaloadhasbeenlifted.The fittingprocedureisasshowninFig.5-1.Besuretofastenstoringtheloadchain,checkthatthe stopperisproperlyattachedandfeedintheremainingchaininorder.NEVERputtheload chainintothechaincontainerallatoncetoavoidlumpingandtwisting.Lumpedortwistedchain maygiveseriousdamagestovariouspartsofhoist.Additionally,eachchaincontainerindicates themaximumlengthofloadchainthatcanbestoredinthecontainer.Itisverydangerousto useachaincontainerwithastoringcapacitylessthanthelengthoftheloadchain,becauseallof thenecessarychainlengthcannotbestoredinthecontainer.Determinetheloadchainlength requiredandALWAYSselectachaincontainerwithpropercapacity. Remark:Fortherelationshipbetweenchainlengthandchaincontainer,refertothepenodu inspectiontablein7.3.6"Inspectionprocedure". Fig.5-1Mountingchaincontamei −7− Ifachaincontainerisnotused,removethestopperfromtheendofthechain,andre-attachit tothe9thlinkfromtheend.Then,attachtheendlinktothebodyasshowninFig.5-2.Incasea chaincontainerisused,thepositionofthestopperisonthethirdlinkfromtheendofload chain.Thereforeinthebelowcase,theliftisslightlyshorter. Fig.5-2Slackendofloadchain 】【】【】卜 (2).Lubricatingthegearcase Thegearcasecontainsoilattimeofdelivery.Inreplacingoil,untightenthedrainingoilplug,remove theoilandpourthespecificamountofthenewoilintothecase,andreinstalltheplug. ( T a b l e 5 1 , F i g . 5 3 ) Table5-1Oilquantity WLL(kgort) Fig.5-3Lubricatingplug Oilquantity 125 2 5 0 ( L ) 】IlnlIlr 2 5 0 ( S ) O i l 0.62 5 0 0 ( L ) 5 0 0 ( S ) KL) KS) 1.0 2 ( L ) Useoneofthebelowlistedgearoils. Table5-2Gearoil WLL (kgort) KITOstandard BONNOC-M260 Forallcapacity madebyNippon OilCo.,Ltd. Equivalent MEROPA320 madeby; TEXACOOilCo. &CALTEXOilCo. −8− 】I告 Remark:Forthegearoilplannedforoutdooruseinacolddistrictwhereatemperatureislowerthan -20℃,contactKITOoranauthorizedKITOdealer. (3)Lubricatingtheloadchain C h a i n l u b r i c a t i o n i s a c r i t i c a l f a c t o r i n t h e s e r v i c e l i f e o f a l o a d c h a i n . K I T O ' s s p e c i f i e d c h a i n l u b r i c a n t o r e q u i v a l e n t s t o i n d u s t r i a l g e n e r a l l i t h i u m g r e a s e ( N L G I N o . O ) , c a n p r o v i d e a l o n g e r s e r v i c e l i f e . Useofmachineoilorgearoilrequiresregularlyapplication. LubricationProcedures ・Verticallysuspendthechainundernoloadconditions. ・Removedustorwaterdropsfmmthechain. ・Applylubricantaroundthesectionswherethechainlinkscomeintocontactwitheachotherand theloadsheaveoridlesheaveasshowninthefollowingfigures. 、 ⑨ ・Afterthechainlubricationisdone,liftandlower withoutanyloadtospreadthelubricantthoroughly. PleaseconsultwithKITOCorporationifanyof lubricantsarenotallowedatyoursite. (4)Chekingchainalignment IfyourhoistinanyofWLL250(L)kg,500(L)kg,l(L)tor2(L)tcapacities,thebottomhookis suspendedbytwofallsofloadchain.Checktoseeifthebottomhookisnotcapsized,givingatwist intheloadchainasshowninFig.5-4.Iftheloadchainiscapsized,restoreittonormal. Nevertrytosuspendaloadontothetwistedchain・Htheloadchainisnottwisted,theweldedpartof alllinksareinalignment. Fig.5-4Chainalignment Weldedpart Abnormal Normal … Checkfortwistinginthechain. (5)Checkingwiringandworkingvoltage Thishoistisshippedfromthefactorywitha400Vwiring.Checkthewiringconformstothepower supplyused.Changeittoconformtotheworkingvoltagewherenecessary.Refertotheseparate wiringdiagramspackedwiththehoistandTable5-3inthismanual・Here,portionsbeingdifferent eachotherdependingonvoltageareindicatedinred. 岡 T l T h e h o i s t m a y b e s e v e r e l y d a m a g e d i f o p e r a t e d o n a n i n a p p r o p r i a t e v o l t a g e . T o p r e v e n t t h i s , m a k e s u r e t h e w i r i n g conformstothepowersupplyused. −9− (6)Wiringofpushbuttoncordandpowersupplycable … A L W A Y S t u r n o f f t h e p o w e r s o u r c e o r b r e a k e r s w i t c h t o p r e v e n t e l e c t r i c s h o c k b e f o r e b e g i n n i n g t h e w i r i n g process. HaveallwiringperformedbyanauthorizedelectricianorKITOdealer. (a)Wiringdiagram Wiringdiagramsaredividedintofourcategoriesbyspeed,WLL,controlvoltageand emergencystopspecification.(RefertoTable5-3.) Table5-3Pushbuttoncordandpowersupplycablewiringinstruction Electricchainhoist ○ Singlespeed Dualspeed ○ 扉乗三愛器呈鴬 125 250(L C Others 250L No See"HoistWiringBook"EFM-9408-WCEA. Yes See"HoistWiringBook"EFM-9408-WCEB. No See"HoistWiringBook"EFM-9408-WCEC. Yes See"HoistWiringBook"EFM-9408-WCED. Lowvoltage Directvoltage 125 Others (b)Powersupplycable Thepowersupplycablemustbewiredreferringtotheapplicable"HoistWiringBook". Remark:Useapowersupplycableofanouterdiameterspecifiedinthebelowtable. Table5-4Powersupplycablediameter WLL Cablediameter (kgort) (mm) 125to2(L) Applicablepacking ILSmax. Packing12 or13.5max. orPacking14 Remark:Referto(7)"Connectingtothepowersource"in5.1whenyouchoosefuseor D breakerofpowersupplycircuitwhichistobeprocuredbyyourself. (7)Connectingtothepowersource (a)Fuseorbreakercapacityofpowercircuit Selectafuseorbreakerwhereratedbreakingcapacityandcurrentratingthatensurehoist safetyatthespecifiedWLL.Selectalockingtypebreakerandfusethatcannotbeselfactivated. −10− 1)Ratedbreakingcapacity Inordertoselectratedbreakingcapacityoftheovercurrentprotectivedevice,boththe lengthofpowersupplycableandconductorssectionareashouldbetakenintoaccount. Remark:Theovercurrentprotectivedeviceistobeprocuredbyauser. 2)Currentrating Todeterminethefuseorbreakercurrentrating,refertothebelowtables.Tablesdiffer accordingtopowersupplyasfollows: a)230V:Table5-5 b)400V:Table5-6 Table5-5230V Speed WLL(kgort) Liftingmotor Output(kW' Ratedcurrent(A] Startingcurrent(A; 125to250L a; 2 . 3 6.5 S i n g l e 250(S)to500(L) 0.45 2.8 8.0 speed 500(S)to1(L Oi 3.5 14.0 u 6.3 19.0 1(S)to2(L) Dual speed 125to250L 0.3/0.] 2.4/2.8 6.7/5.2 250(S)to500(L) 0.45/0.15 2.1/1.5 6.0/3.5 500(S)to1(L 0.8/0.27 3.7/3.0 15.0/7.4 1.5/O.f 5.9/4.8 27..0/13.0 1(S)to2(L) Table5-6400V Speed Liftingmotor WLL(kgort Output(kW] 125to250(L 0 . そ Ratedcurrent(A) Startingcurrent(A; 1 . 3 3.8 S i n g l e 250(S)to500(L) 0.45 1 . 7 4.6 speed 500(S)to1(L 0 . 8 2.0 8.0 1(S)to2(L) u 3.6 11.0 125to250(L 0.3/0.] 1.4/1.6 4.0/3.0 Dual speed 250(S)to500(L] 0.45/0.15 1.2/0.9 3.4/2.0 500(S)to1(L 0.8/0.27 2.1/1.7 8.7/4.3 1.5/0.E 3.4/2.8 16.0/7.5 KS)to2(L) −11− (b)Groundingthesystem Besuretogroundthehoist. Groundthesystemproperlyaccordingtolocallawsandregulations. 5.2Assemblyoftheelectricchainhoistwithmotorizedtrolley Forthefollowingfouritems(1),(2),(3)and(4),refertotheinstructionsforthesameitemsin5.1 "Assemblyoftheelectricchainhoistalone". (1)Attachingthechaincontainer (2)Lubricatingthegearcase (3)Lubricatingtheloadchain (4)Checkingchainalignment Andthen; (5)Assemblingtrolleyandconnectingwithhoist (a)Preparingtrolley 1)RemoveshaftstopperpinandtakeoffsideplateSandspacersfromsuspensionshaft. 2 ) R e f e r r i n g t o F i g . 5 5 a n d T a b l e 5 7 , i n s t a l l t h e i n n e r a d j u s t i n g s p a c e r s a n d t o p h o o k t a k e n outofthehoistontothesuspensionshaft. 3)InsertsuspensionshaftintosideplateSandputouterspacerstotheoutsideandinsert shaftstopperpinintosuspensionshaftandalsoinsertsplitpinintoshaftstopperpin・Here, bendsecurelybothbranchesofthesplitpinafterinsertion. Fig.5-5Assemblingtrolleyandhoist r a︵ご I pin −12− Table5-7Adjustingspacersarrangementonsuspensionshaft I n n e l l+0 l + Tm、 7 1 ( 7 7 4 ( 7 l Oute 4 I ThiI I n n e l sDacerL 2 . spacer ThicI q 4■■ F i x i n g sDacer I n n e l 0 I n n e r I n n e r 。 ‘ q ■ ■■■ 1 ■■■ I ● ‘ ( ‘ ● Q ■ ■ ー q■■ l + ( l+3 3+3 3+3 3+4 4+4 l+1 l+2 2+3 7+I 3+4 I 1 6 + l+1 l+1 l l+1 l + q l 2 ー ■ ■ ■ q■■ ー 4 q■■ ■ ー c o l l a r I n n e 1 Thir Tmcl 1 5 I n n e I ( 0 O u t e 1 : 3 SDaCer 2 ー q ー ー ■ 3 0 d 2 ー ー 2 ロ ■ 。 q 2 2 1 2 2 2 4 2 2 2 6 . 』 ロ I I 4 2 0+1 0+1 0+1 0+I 0 + 1 1 ( l 1 0 2 ! 2 1 2 ! ( l ■ 日 。 l+2 2+I 3 + : 1 0 ( l 2 ー 2 5 9 1 3 2 9 5 2 0 0 1 3 0 2 3 0 2 ロ 8 ‘ q B81ancingcoⅡarThinspacG −13− 1 2 3+4 3+4 1 2 2 2 2 2 2 2 2 2 0 2 ‘ 2 2 1 d 2 q l+1 l+I 2+I 3+2 3+3 l+I l + I 2+2 2+3 3+0 4+0 4+I 4+1 5+1 d q q 1 q 2 2 2 2 2 2 q 3 6 。 3 2 可 4+4 4+4 5+5 5+I 5 + { 5+5 5+6 5+6 5+6 5 + ( 5+6 3 1 I a { 2 2 2 1 2 2 2 1 2 2 2 2 ! 2 0 2 q a 2 q 』 2 ロ 』 6 1 1 7 2 1 2 8 2 ー リ 1 ■ 6 ● 。 。 ■ 。 、 3+4 4+4 5 + ( ! ■ 4 2 ’■■ 1 q 1 8 ‘ 。 ■ l+0 l+1 l+2 2+3 3+I 4+1 l+1 2+2 2+3 3 + ’ 』 1 9 ■ 1 1 2 + : 3+4 4+2 5+1 4 + ‘ L睡師〃 numberofadjustingspacersshownintheabovetable. ‘ 』 q 1 1:NumberonsideplateS Sidep I q 6 7 0:NumberonsideplateG Re企rto(b)of5.2onnextpage・Adjustthedimensionsby appropriatelyincreasingordecreasingthenumberofinner 3 ロ 』 鐘 1 (3)Spacersarrangementexampk (2)Adjustment㎡trolleywidth 2 』 l+2 l+I 2+I 2+2 2+3 2+3 3 +I 4+4 4+4 2 ー 2 ‘ 2+2 2+I 3+3 3+4 2+I 4+1 3 + : ● 』 ■ 、 q 3+I 3+4 5+1 5+2 4 + ‘ l+1 l+I l+1 l+2 l+2 2+2 2+I 2+2 3+3 3+3 3+3 3 + , 1 ロ ‘ 2 ! 4 + ( 4+1 l+1 l+I 4+4 l + ( ‘ 、 3 5 O+1 orouteradjustingspacers,withoutstrictlyadheringtothe 2 8 1 6 d 3 p q 4 + ( + 4 + ( 4 3 5+1 4 5+6 5+5 5+5 5+I 5+6 6+6 6+6 6+6 6+1 6+1 6+7 6+7 6+7 3 2 ■■■ 2 3 1 2 . ● ロ q ● q q■■ 0 』 ■ 。︾1日 ー q q Note:(1)Takenotethenumbersonspacersofinnersideareasfollow! Example 1 1 + l+1 lf l+2 l+2 l 1 2 8 3 剛 46 I n n e I l+1 l+1 l + 1 I 』 ’10 R212ndng c o l l a r I n n e I ! 1 1 2 6 7 2 7 1 4. F i x i n g 44’ Thil I n n e I sDacerL 』 q 6 。 d 0 2 4 26 I l+1 l+1 l+2 l+2 2+I 2+I 2+I 2+I 2+3 2+3 3+3 3 + : 3+3 3+3 3 + ‘ 1 ● 6 2 側 l+1 4+0 4+1 l+1 l+2 2+2 2 + : 4+1 5 + 0 , I 4 + l+1 l+2 2+2 3+3 4+4 l+0 l+1 '十2 2+2 3+I 4 + ( 4+1 l O u t e r 2 2 9 2 3 1 250 2 5 4 2 5 009 ■04〃.■ spacer l + ( 41 spacer 4 I ! 2 2 2 2 2 1 5 2 2 1 ! l+1 2+I 2+I 2+I 2+2 2+3 2 2+I 2+2 0 q 2 0 l+2 4+0 l+0 2+3 3+3 l + ( 』 2 3 0 ー 2 0 ( 3+4 l+1 2+2 2+I 3+0 4+0 4+1 5+1 5+2 4+0 4 + 8 2 l+0 l + ] 4 . l+1 l+1 2+I 3 + : ( 2 2 q 2 4 2+I 2+2 2+2 2 + ’ 0 0 . ‘ { 2 1 0 + : l+1 2+2 2+2 2+2 l+I 2 』 2 5 8 可. 5 、 2 l+1 l+1 l+1 0+1 O + 2 “日j凸 B a l a n c i n g Innel 2 ■B■ ●4 spacerL 9 3 + 〈 4’ Thil ! . l+0 l+1 5+2 6+2 3+3 1 0 日 O u t e j O u t e l 1 ロ I n n e l 1 7 8 1 8 ] 4 ■ 1 2 . ■ 1 7 11 spacer 2 1 6 3 1 7 ( !’ spacer 2 2 l+I 2+2 3+3 」 + I 2+2 2+I l+I l+1 l+2 2 4 ー ■ I n n e l l+0 l+I 3 + { TmI 2 1 1 5 5 l 剛 !’ c o l l a r 2 ■ q ! 1 8 ( 1 5 1 1 5 1 4+6 5+5 6+2 3 + + I 3+4 l d 』 1 4 3 90︲J■ spacer B a l a n c i n g I n n e l 4 + ‘ l+1 l+1 l+1 l 2 1 3 5 1 3 1 1 2 0 l+2 2+3 3+3 3 + ‘ 7 d 1 4 9 2 7 1 1 2 5 1 3 1 1 3 1’ F i x i n g 1 1 1 0 6 1 16 I 0 1 0 109− 9 1 0 ( 41 Oute 1 1 9 9 8 9 1 2+3 3+3 3 + 〈 I n n e l Tmcl ( 9 8 1 1’ spacer 5M 5 8 別 1開 1 ( m i r 刷髄 つち賀。白雲 Numberofadjustingspacers 2 ー 2 I (b)Adjustingtrolleywidth A d j u s t t h e t r o l l e y w i d t h f o r t h e f o l l o w i n g p r o p e r c l e a r a n c e r e f e r r i n g t o F i g . 5 6 . Where,proper"A"dimensionwhenbothsideplatesarespreadfullyoutsideis; Railflangewidth(B)+4mmapproximately Toobtaintheabove"A"dimension,increaseordecreasethenumberofadjustingspacers irrespectiveofthenumbersinTable5-7. Aftertheproper"A"dimensionisobtained,insertthesplitpinintotheshaftstopperpinas Fig.5-5andbendsecurelybothbranchesofthesplitpin. Fig.5-6Adjustingtrolleywid廿 】【】【‐『 卿 個 割【】Ⅱ』島ロ、【 】【】『1【】【 IublIIIS WARNlN NEVERusetheholeRtoadjusttrolleywidth.HoleRistobeusedonlyforinstallingtrolleyontorail. (c)Connectingtrolley(MF)withhoist(EF) Connectcorrectlytheelectricchainhoisttothemotorizedtrolleywhichhasbeenfittedtothe traversingrail,beingawareofthehoistdirection(SeeFig.5-5.. Where,accordingtotheprocedure; 1)Pulloutthesplitpin"a"fromtheslottednut"b"ofthehoisttoppin(Fig.5-5). 2)Unscrewtheslottednut"b". 3)Removethetoppinandtophookfromthehoist. 4)Bringthetophooktopreparingtrolleyasmentionedinparagraph(a). 5)LiftthehoistuptothetrolleyandfitthetophookbetweenthebodyGandMofthehoist. 6)Inserttoppinandtightitfirmlywiththeslottednutandsplitpin. ALWAYSfastentheslottednutfirmly,theninsertandbendthesplitpincompletely. (6)Mountingtrolleytotraversingrail (a)Mountingtotraversingrail 1)Slidingthetrolleyconnectedwithanelectricchainhoistontothetraversingrailfromth( railendisthemostconvenientandrecommendedmethod. −14− 2 ) W h e n t h e c o n n e c t e d u n i t c a n n o t b e m o u n t e d o n t o t h e r a i l s l i d i n g f r o m t h e r a i l e n d , f o l l o w thenextstepsreferringtoFig.5-7. Fig.5-7Mountingtrolleyandhoistseparately a)Removethetoppinoftheelectricchainhoistandseparatethetrolleyfromtheunit b)Mountthetrolleyseparatedfromtheelectricchainhoisttothetraversingrailaccording tothefollowingproceduresreferringtoFig.5-8. aa)TakeoutthestopperpinfromholeRandinsertitintoholeRofthesuspension shaft.Where,bendfullythesplitpin. bb)Liftthetrolleyuntilthetrackwheelsareonthesameleveloftherailsurface(tread). withthesideplatesGandSspreadoutward,andputthetrackwheelsofsideplate Gontherailtread. cc)HoldthesideplateGsecurelysothatitmaynotcomeofftherail,andatthesame timepushthesideplateStoputitswheelsontotherailtread. dd)TakeoutthestopperpinfromholeRandinsertitintoholeR,andbendthesplit pinsecurely. Fig.5-8Trolleywidthadjustment A Shaftstopperpin − spacers C−B Inneradjusting Tophook ー ④⑧ Outer ,adjustingspacers −15− c ) R e f e r t o t h e p a r a g r a p h ( c ) " C o n n e c t i n g t r o l l e y ( M F ) w i t h h o i s t ( E F ) . ( b ) I n s t a l l a t i o n o f s t o p p e r o n t o t r a v e r s i n g r a i l Notice Ifusingtwoormoretrolleysonthesamerail,separatethemwithastopper betweeneverytwotrolleys.Determinethedistancebetweenstoppersdepending onsiterequirements,orcontactKITOoraKITOauthorizeddealerforhelp. Makesuretoinstallthestoppersatbothendsofthetraversingrail. (Note):Foramotorizedtrolleywhichneedsbalanceweightsonitinordertokeepstability onevenasmallerrailflange,astopperpinorastopperboltforfallingoffprevention ofthebalanceweighthasbeenassembledpreviouslyattheendofthebar.Ifthepin ortheboltisremovedtemporarilyforanyreason,ALWAYSreassemblethepinorthe boltandfixeitherwithasplitpinoraslottednutandasplitpin. Fig.5-9Balanceweightinstalling J 瞬 蝋 側 患 " ㎡ s p l i t p i n ) で 巌 端 川 Ⅲ } (7)Checkingwiringandworkingvoltage Thishoistisshippedfromfactorywitha400Vwiring. Checkthewiringconformstothepowersupplyused.Changeittoconformtotheworking voltagewherenecessary. RefertothewiringdiagramspackedwiththehoistandTable5-8inthismanual. Here,portionsbeingdifferenteachotherdependingonvoltageareindicatedinred. Table5-8Pushbuttoncordandpowersupplycablewiringinstruction ○ Singlespeed ○’○ Electricchainhoist Dualspeed Motorizedtrolley 一 燕誕豊些鴛 C 125 125 Others 250(L) Others 250(L) No See"HoistWiringBook"EFM-9408-WCEA. Yes See"HoistWiringBook"EFM-9408-WCEB. No See"HoistWiringBook"EFM-9408-WCEC. Yes See"HoistWiringBook"EFM-9408-WCED. Lowvoltage Directvoltage ○ Singlespeed −16− 岡CAUTlON T h e h o i s t a n d t r o l l e y m a y b e s e v e r e l y d a m a g e d i f o p e r a t e d o n a n i n a p p r o p r i a t e v o l t a g e . T o p r e v e n t t h i s , makesurethewiringconformstothepowersupplyused. (8)Wiringofpushbuttoncordandpowersupplycable … A L W A Y S t u r n o f f t h e p o w e r s o u r c e o r b r e a k e r s w i t c h t o p r e v e n t e l e c t r i c s h o c k b e f o r e b e g i n n i n g t h e w i r i n g process. (a)Proceduretochangetheconnectiondiagram ForthehoistswhichareWLL500kgorsmallerhavingfourpushbuttons,itissometimes neededtochangeawiringinthetrolleyswitchbox.Changeitasfollows; 1)Thecorrectdiagramwillbefoundinthepushbuttonpackingcase. 2)ComparetheWLLofhoistpurchasedwiththatofwiringdiagraminthetrolleyswitchbox. 3)IfbothWLLaredifferent,choosethecorrectdiagramandre-coverit. (b)Wiringmethod nCAUTl HaveallwiringperformedbyanauthorizedelectricianorKITOdealer. Wiringdiagramsaredividedintofourcategoriesbyspeed,WLL,controlvoltageand emergencystopspecification.(RefertoTable5-8.) Remark:Thenumberofpushbuttonsthatcomewitheachpushbuttonswitchareindicated inthebelowtable. Table5-9Numberofpushbuttons Dualspeed Motorizedtrolley ○’○ Singlespeed Electricchainhoist Singlespeed Emergencystop; 一 Yes/No Yes Controlvoltage 反Jlワ”9 Lowvoltage Directvoltage (c)Powersupplycable Thepowersupplycablemustbewiredreferringtotheapplicable"HoistWiringBook". Remark:Useapowersupplycableofanouterdiameterspecifiedmthetablebelow. −17− Table5-10Powersupplycablediameter WLL Cablediameter (kgort) (mm) Applicablepacking 13.5max. Packing14 or15.5max. orPacking16 125to2L Remark:Referto(9)℃onnectingtothepowersource"in5.2whenyouchoosefuseor breakerofpowersupplycircuitwhichistobeprocuredbyyourself. (9)Connectingtothepowersource (a)Fuseorbreakercapacityofpowercircuit Selectafuseorbreakerwhereratedbreakingcapacityandcurrentratingthatensurehoist safetyatthespecifiedWLL. Selectalockingtypebreakerandfusethatcannotbeself-activated. 1)Ratedbreakingcapacity Inordertoselectratedbreakingcapacityoftheovercurrentprotectivedevice,boththe lengthofpowersupplycableandconductorssectionareashouldbetakenintoaccount. Remark:Theovercurrentprotectivedeviceistobeprocuredbyauser. 2)Currentrating Todeterminethefuseorbreakercurrentrating,refertothebelowtables.Tablesdiffer accordingtopowersupplyasfollows; a)230V:Table5-11 b)400V:Table5-12 Table5-11Currentratingofcombinedtrolleyandhoistunder230Vpowersupply Hoistmotor Trolleymotor Speed WLL Motor Rated Starting Motor Rated Starting (kgort) output current current output current current (kW) ( A ) (A) (kW) (A) (A) 125to250(L) 0 . 3 ( 0 . 1 ) 1 . 5 ( 1 . 2 ) 5 2 ( 2 . 0 ) 250S)to500(L) 0 . 3 ( 0 . 1 ) 1 . 5 ( 1 . 2 ) 5 . 2 ( 2 . 0 ) 500(S)to1(L) 0 . 3 ( 0 1 ) 1 5 ( 1 2 ) 5 . 2 ( 2 . 0 ) 0 3 ( 0 . 1 ) 1 5 ( 1 2 ) 5 . 2 ( 2 . 0 ) 0 . 4 ( 0 . 1 5 ) 2 . 6 ( 2 . 0 ) 8 . 0 ( 2 . 9 ) 0 . 3 ( 0 . 1 ) 1 . 5 ( 1 . 2 ) 5 . 2 ( 2 . 0 ) combination Hoist/Trolley Single/Single KS) 19.0 2L Dual/Single 125to250(L 0.30.1 2.42.8 250(S)to500(L) 0.450.15 2.11.5 6.03.5 0 . 3 ( 0 . 1 ) 1 . 5 ( 1 . 2 ) 5 . 2 ( 2 . 0 ) 500(S)to1(L) 0.80.27 3.73.0 15.07.4 0 . 3 ( 0 1 ) 1 . 5 ( 1 2 ) 5 . 2 ( 2 . 0 ) 5.94.8 27.013.0 0 . 3 ( 0 . 1 ) 1 5 ( 1 . 2 ) 5 . 2 ( 2 . 0 ) 5.94.8 27.013.0 0 . 4 ( 0 . 1 5 ) 2 6 ( 2 0 ) 8 . 0 ( 2 . 9 ) KS) 2 ( L ) 1.50.5 Remark:FiguresinparenthesesarethecurrentsoflowspeedtypeMFtrolleys. −18− Table5-12Currentratingofcombinedtrolleyandhoistunder400Vpowersupply Hoistmotor Speed WLL Motor Rated (kgort output (kW) combination H o i s t / T r o l l e y S i n g l e / S i n g l e Dual/Single Trolleymotor S t a r t i n g Motor Rated S t a r t i n g current current output current current (A) (A) (kW) (A) (A) 3.8 125to25(XL 0.3 0 . 3 ( 0 . 1 ) 0 . 9 ( 0 . 7 ) 3 . 0 ( 1 . 2 ) 250(S)to500(L) 0.45 0 . 3 ( 0 . 1 ) 0 . 9 ( 0 . 7 ) 3 . 0 ( 1 . 2 ) 500(S)to1(L) 0.8 0 . 3 ( 0 . 1 ) 0 . 9 ( 0 . 7 ) 3 . 0 ( 1 . 2 ) KS! 3.6 11.0 0 . 3 ( 0 . 1 ) 0 . 9 ( 0 . 7 ) 3 . 0 ( 1 . 2 ) 2 ( L ) 3.6 11.0 0 . 4 ( 0 . 1 5 ) 1 . 5 ( 1 . 2 ) 4.61.7 125to250(L) 0.3/0.1 1.4/1.6 4.0/3.0 0 . 3 ( 0 . 1 ) 0 . 9 ( 0 . 7 ) 3 . 0 ( 1 . 2 ) 250(S)to500(L) 0.45/0.15 1.2/0.9 3.4/2.0 0 . 3 ( 0 . 1 ) 1 . 5 ( 0 . 7 ) 3 . 0 ( 1 . 2 ) 500(S)to1(L) 0.8/0.27 2.1/1.7 8.7/4.3 0 . 3 ( 0 . 1 ) 1 . 5 ( 0 . 7 ) 3 . 0 ( 1 . 2 ) ks; 1.5/0.5 3.4/2.8 16.0/7.5 0 . 3 ( 0 . 1 ) 1 . 5 ( 0 . 7 ) 3 . 0 ( 1 . 2 ) 2L 1.5/0.5 3.4/2.8 16.0/7.5 0 . 4 ( 0 . 1 5 ) 1 . 5 ( 1 . 2 ) 4 . 6 ( 1 . 7 ) Remark:FiguresinparenthesesarethecurrentsoflowspeedtypeMFtrolleys. (b)Groundingthesystem Besuretogroundthehoist. Groundthesystemproperlyaccordingtolocallawsandregulations 5.3Trialrun (1)Forthefirst; Reviewtheprevioussectionsofthemanualtobesurethateachstepwascompletedproperly andthatallpartsareattachedsecurely. (2)Checkliftingandlowering. ⑥ 全 T u r n O N t h e b r e a k e r s w i t c h . L i f t u p a s u i t a b l e l o a d . P u s h t h e ⑥ o r ⑧ b Ⅲ n o n t h e p u s h buttonswitchandthebottomhookshouldgoup. Ifthehooklowers,reversetheconnectionsofanytwoofthethreeleadwires(red,whiteanu black)ofthepowersupplycableineitherthefuseorbreakerbox. ( 3 ) C h e c k t r a v e r s i n g . P u s h t h e t r o l l e y c o n t r o l b u t t o n t o m a k e s u r e t h a t t h e t r o l l e y r u n s i n t h e c o r r e c t d i r e c t i o n . A t t a c h themarkstothebuttonstoindicatetheEWorNSdirections. −19− (4)Checkoverwindprevention(frictionclutch). (a)Singlespeedhoist ⑥ H・IddowntheMK)buttononthepushbut伽switchandthebo伽mhookshouldrisetothe 叩 p e r l i m i t w h e r e s t o p p i n g . T h e n h o l d d o w n t h e U ^ b u t t o n o n t h e s a m e s w i t c h a n d t h e ⑧ bottomhookshouldgodowntothelowerlimitwherestopping.Inbothcases,checkfromthe outsidethatthemotoristurningwhenthehookstops・Hthemotordoesnotrotate,contact KITOoraKITOauthorizeddealer. (b)Dualspeedhoist(lowvoltage) H o l d d ・ w n t h e ( ^ t ) b u t t o n d e e p l y o n t h e p u s h b u t t o n s w i t c h a n d t h e b o t t o m h o o k s h o u l d 色 r i s e t o t h e u p p e r l i m i t w h e r e s t o p p i n g . T h e n h o l d d o w n t h e ( ^ J b u t t o n d e e p l y o n t h e s a m e ⑤ switchandthebottomhookshouldgodowntothelowerlimitwherestopping.Inbothcases, checkfromtheoutsidethatthemotoristurningwhenthehookstops.Ifthemotordoesnot rotate,contactKITOoraKITOauthorizeddealer. (c)Dualspeedhoist(directvoltage) ⑪ H o l d d o w n t h e ⑯ 加 t t o n o n t h e p u s h b u 伽 n s w i t c h a n d t h e b o t t ・ m h o o k s h o u l d r i s e t o 伽 ⑭ 叩per1伽itwherestopping.Thenholddownthe(XX)buttononthesameswitchandbottom hookshouldgodowntothelowerlimitwherestopping・Inbothcases,checkfromtheoutside thatthemotoristurningwhenthehookstops.IfthemotordoesnotrotatecontactKITOor aKITOauthorizeddealer. (5)Checktheliftandlowerbrakefunctions (a)Singlespeedhoist L i f t u p a s u i t a b l e l o a d . P u s h t h e r # ) a n d ( ¥ │ r ) b u t t o n s o n t h e p u s h b Ⅲ 。 n s w i t c h 【 。 『 i s e ⑥ ⑧ andlowerthehookafewtimes・Checkthebrakekicksinandthemotorstopsimmediately whenthebuttonsarereleased. (b)Dualspeedhoist(lowvoltage) 色 S L 伽 p a s u i t a b l e l o a d . P u s h t h e ( ^ a n d ( ^ T ) b u t t o n s d e e p l y o n t h e p u s h b u t t o n s w i t c h t o rise"andlowerthehookafewtimes.Checkthebrakekicksinandthemotorstops immediatelywhenthebuttonsarereleased. ( c ) D u a l s p e e d h o i s t ( d i r e c t v o l t a g e ) L i f t u p a s u i t a b l e l o a d . P u s h t h e ( f f ) a n d ( U ) b u t t 。 n s o n t h e p u s h b u t t o n s w i t 伽 … ‘ ⑳ ⑲ a n d l o w e r t h e h o o k a f e w t i m e s . C h e c k t h e b r a k e k i c k s i n a n d t h e m o t o r s t o p s i m m e d i a t e l y whenthebuttonsarereleased. (6)Checktheemergencystopdevicefunction ⑥ 色 ⑧ W h i l e h o l d i n g d o w n e i t h e r t h e ⑥ ⑧ ⑧ 。 r ( ) b u Ⅷ 川 h e p u s h b u t 伽 s w i t c h . p u s h t h e e m e r g e n c y s t o p b u t t o n . C h e c k t h a t t h e h o o k s t o p s w h e n t h e e m e r g e n c y s t o p b u t t o n i s p u s h e d . A l s o , c h e c k t h e h o i s t d o e s n o t m o v e i n r e s p o n s e t o t h e p u s h b u t t o n s w i t c h . F i n a l l y , c h e c k t h a t t h e e m e r g e n c y s t o p d e v i c e p o p s o u t w h e n t u r n e d t o t h e r i g h t , a n d t h a t o p e r a t i o n c a n b e r e s u m e d t h e r e a f t e r . Ⅱ t h e e q i p m e n t f a i l s t o p a s s a n y o f t h e a b o v e c h e c k s , c h e c k t h e w i r i n g a n d a u t o m a t i c l o c k i n g f u n c t i o n o f t h e e m e r g e n c y s t o p d e v i c e . −20− 一 6.OPERATION Afterpre-usagepreparationandcheckshavebeencompleted,thehoistwillbereadyfornormal o p e r a t i o n . 6.1Intendedpurposeofhoistoperation T h i s h o i s t h a s b e e n d e s i g n e d f o r v e r t i c a l l y l i f t i n g , l o w e r i n g a n d h o r i z o n t a l l y c a r r y i n g l o a d s b y m e a n s o f t h e pendantpushbuttonswitchundernormalatmosphericconditionsoftheworkplace. However,sincedealingwithheavyloadsmayinvolveunexpecteddanger,allthe"Safetyinstructions"(Refer to3.2.)mustbefollowed. 6.2Safetyworkingenvironment 両IⅣARNlN Theoperatormustbeawareofthefollowingpointswhileusingthehoist. (1)Theoperatormusthaveaclearandunobstructedviewoftheentiretravelareabeforeoperating thehoistWhennotpossible,asecondormorepersonsmustserveasscoutsinthenearbyarea. (2)Theoperatormustchecktheentireworkplaceissafeandsecurebeforeoperatingthehoist. (3)Usecautiontoavoidbeingcaughthandorotherpartsofyourbodybetweenmovingparts. 6.3Electricchainhoist KITOelectricchainhoistsEFseriescomeinsinglespeedanddualspeedtypes.Foranexplanation onhowtooperatethehoists,refertoTable6-1. −21− Table6-1Operationofhoist ○ Singlespeed E t e ^ t r i c ○ Dualspeed Lowvoltage Controlvoltage Directvoltage Directvoltage Lowvoltage Pushbuttonswitch method Liftingor lowering Thepushbuttonisasinglestep Thepush pushtype.Pushandholddown buttonisadual thebuttontoliftandthebutton steptype.The tolowertheload・Releasethe firststepisfor buttontostop. lowspeedand thesecondstep forhighspeed. 言昌一as自○おコニQo温両U口の幽消の[屋国 合白岩。e員○迄コニ。○届吟○目の切消質屋目 台昌一。e自○おコニロ○拐湯○口の、糟の︹自国 Operation 1 」 ⑥ ④ Pushandhold downthebutton toliftandthe buttontolower theload.Release ⑥ ⑭ thebuttonto stop. Emergencystop d e v i c e ( o p t i o n ) 6.4Electricchainhoistwithmotorizedtrolley 6.4.1Operation Theelectricchainhoistandmotorizedtrolleybothcomeinsinglespeedanddualspeedtypes. Foranexplanationonhowtooperatethehoist,refertoTable6-2. −22− 卵 3 ●﹃画亘の?N◎での﹃異さコュゴ昌輿四コQ雪。このく ロ胃の貝ぐ○岸四mの ○℃の局 胃 5 国 目︺の庁ロ○・ “ 吟 F黙はロ胆○局 ﹄弓彦の己巨の茸ロ匡庁庁○国易四四国m一のの計①己 、胃●与茸①己巨のロ 冒愛吊国ご胴 己巨の壷計ごごゆも色のご四目Q茸巳・口○三﹃ロ ワ巨計︽○口一の四・巨四一 ● 庁宜のウ巨詳○国ざ匡津四目。計画のご巨詳○口 の討己庁望己の弓ロ① 庁○さ芦品門詳彦①さ四Q・閃巴の四の①計画の 昏曽里①ロ尉さ吋 ウ屋苛苛○口骨○の庁○℃. ロ胃①gぐ2sい① 伊○室ごく○岸四mの Emergencystopbutton(option) F○三﹃ぐ○岸四mの 一○勇﹃のロの①。四国・ 骨壷のの①○○国・の許のロ ざ門三四画のロ①①具 勺巨のロ四国QpgQ Qo葺討国許ロのず巨庁庁○国 骨○一黙庁四口Q奇声の ご巨詳○国奇○一○づお局 弄昏のざ四・.閃座の画の① 弄彦のず巨庁庁○国奇○ の計○。. 一弓局画くの︻四国ぬ 閃︻ロ①門”の国のご里op Q①a8含冒旨巳 の。今。胸℃﹃の⑥四宮堂。.の一コ臣の四@の 目言日○蔚吾巴○且の尋冒湧吉富四①異国弓①烏巨四角四己芸①日日①昌麗呂岸詳尉さ呂閏胃①言① 再呂亀.巨言昌陪さ目の言旨四房言い吾の日①吾呂言さ言.罰の許吋さ司信⑤﹄. ︵ご弓匡の彦許弓のウ巨茸○口○命計門9行望汗馬画く①門四目唄 命︶胃ヨヨのg異の毎国沖の局計ロ①さ四口の○日のの四ののロ○言邑冒︵g々局堅の四の①計画①ご巨茸○口三一︽ロ①さ四口の○日①のざ ︵の︶。 a︶君言邑芸①一gQ8B朋閉の言言冒冒含︶︾己巨筈吾の閣冒のウ三s目四m望P ’四函I Emergencystopbutton(option) ○○国︽儲巳ぐ○岸四m① Emergencystopbutton(option) の一国四一のの己の①・ 罰 己巨巴の己①の口 ○’○ ○ ' ' ' ○ の一口”一①の己の①回 Fig.6-1Howtominimizetheloadswinging 仁=二> 7.MAINTENANCE NEVERperformmaintenanceonthehoistwhileitissupportingaload.However,thisdoesnotapply whencheckingthebrake(periodicinspection)andfrictionclutch(dailyorperiodicinspection). B e f o r e p e r f o r m i n g m a i n t e n a n c e , a t t a c h t a g s t o t h e p o w e r s o u r c e a n d t o t h e p u s h b u t t o n s w i t c h r e a d i n g ; "DANGER"NEVEROPERATEEQUIPMENTBEINGREPAIRED! ALWAYSusethehoistmanufacturer'srecommendedpartswhenrepairingahoist. Onlyallowqualifiedservicepersonneltoperformmaintenance. ALWAYSlock-outpowersourcebeforeconductingmaintenace.However,thisdoesnotapplywhen checkingpushbuttonswitchoperationandpowersupplyvoltage. A仕erperforminganymaintenanceonthehoist,ALWAYStesttoitsWLLbeforereturningtoservice. づ ALWAYSusecautiontoavoidbeingcaughthandsorotherpartsofyourbodybetweenmovingparts. 7.1Lubrication 7.1.1Gearlubrication Changegearoilatleastonceayear. Tochangeoil,removeboththeoilplugandthedrainplugtodrainoldoilcompletelybefore supplyingthenewspecifiedgearoil. Usingoilotherthanthespecifiedstandardorsimilargradeoilsmaypreventthefrictionclutchfromfully exertingitsperformanceandmaycausethehoisttodroptheload. Notice:Disposeofconsumedoilinaccordancewithlocalregulations. −24− 7.1.2Loadchainlubrication Referto'5.2(3)Lubricatingtheloadchain' nm割NllNlNF ALWAYSlubricateloadchainonceaweek,ormorefrequently,dependingonseventyofservice. ALWAYSlubricatemorefrequentlythannormalincorrosiveenvironment.(Insaltwater,seaairand/oracidor othercorrosivecompounds) ALWAYSusemachineoilequivalenttoISOVG46or48. 7.2Chainreplacement ObservetheprocedurebelowwhenreplacingthechainreferringtoFig.7-1.Forsingleanddoublefall c h a i n s , r e f e r t o 7 . 2 . 1 a n d 7 . 2 . 2 r e s p e c t i v e l y . 7.2.1Singlefallchain Fig.7-1Chainreplacement (1)Removethestopperfromthenoloadside. (2)HooktheC-linktotheendlink. (3)HooktheendlinkofthenewchaintotheC-link. (4)Operatethehoisttolowerthechain. (5)Stoptolowerthechainwhenasufficientamountof newchainhasbeenaccumulatedontheloadside. (6)Attachthecushionrubberandbottomhooktaken outofoldchaintotheendofthenewchainonthe Noloa sid loadside. (7)Attachthecushionrubberandstoppertakenoutof oldchaintotheassignedpartofthenewchainon thenoloadside. 7.2.2Doublefallschain (1)Removethestopperfromthenoloadside. (2)HooktheC-linktotheendlink. (3)HooktheendlinkofthenewchaintotheC-link. (4)Operatethehoisttolowerthechain. (5)Stoptolowerthechainwhenasufficientamountofnewchainhasbeenaccumulatedontheload side. (6)Feedtheendlinkontheloadsideofthenewchainthroughtheidlesheavesothattheendlink becomesstandingstate. (7)Connecttheendlinktotheconnectionyokebymeansofachainpin,makingsurethechainis nottwistedthoroughoutthelength. (8)Attachthecushionrubberandstoppertakenoutofoldchaintotheassignedpartofthenew chainonthenoloadside. −25− 了。3 I nspection 7.3.1Inspectionclassification (1)Initialinspection:priortoinitialuse,allnew,alteredormodifiedhoistsshallbeinspectedby adesignatedpersonneltoensurecompliancewiththeapplicableprovisionsofthismanual. (2)Inspectionprocedureforhoistsinregularserviceisdividedintotwogeneralclassifications basedupontheintervalsatwhichinspectionshouldbeperformed.Theintervalsinturn aredependentuponthenatureofthecriticalcomponentsofthehoistandthedegreeof theirexposuretowear,deteriorationormalfunction.Thetwogeneralclassificationsare hereindesignatedasdailyandperiodicwithrespectiveintervalsbetweeninspectionsas definedbelow. (a)Dailyinspection:visualexaminationsbytheoperatororotherdesignatedpersonnel (b)Periodicinspection:visualinspectionbyadesignatedpersonnel 1)normalservice;yearly 2)heavyservice;semiannually 3)strictservice;quarterly 4)specialorinfrequentservice;asrecommendedbyaqualifiedpersonnelbeforethe firstsuchoccurrenceandasdirectedbythequalifiedservicepersonnelforan¥ subsequentoccurences 7.3.2Dailyinspection(seetable) Itemssuchasthoselistedintherecommended"Dailyinspection"inthesection7.3.6shouldbe inspectedfordefectsanddamages.Thisincludesobservationsduringoperationforany defectsordamagesthatmightappearbetween"Periodicinspection".Adesignatedpersonnel shalldeterminewhetheranydefectsordamagesconstituteahazardorwillrequiremore detailedinspection. 7.3.3Periodicinspection(seetable) Completeinspectionsofthehoistshallbeperformedasrecommendedperiodicinspection. Theseinspectionsmaybeperformedwiththehoistinitsnormallocationanddonotrequire thattheentirehoistbedismantled.Coversandotheritemsnormallysuppliedtoallow inspectionofcomponentsshouldbeopenedorremovedfortheseinspection. Therecommendedperiodicinspectioninthesection7.3.6listedshallbeexaminedbya designatedpersonneltodeterminewhethertheyconstituteahazardorwhethercomplete disassemblyisnecessary.Theseinspectionsshallincludetherequirementsofdailyinspection items. −26− 7.3.4Occasionallyusedhoist (1)Ahoistwhichhasbeenidleforaperiodofonemonthormorebutlessthanoneyearshall b e g i v e n a n i n s p e c t i o n c o n f o r m i n g t o t h e r e q u i r e m e n t s o f s e c t i o n 7 . 3 . 2 b e f o r e i t i s p l a c e d i n servlce. (2)Ahoistwhichhasbeenidleforaperiodofoneyearshallbegivenaninspection c o n f o r m i n g t o t h e r e q u i r e m e n t s o f s e c t i o n 7 . 3 . 3 b e f o r e i t i s p l a c e d i n s e r v i c e . 7.3.5Inspectionrecord Datedinspectionreportsandrecordsshouldbemaintainedattimeintervalsspecifiedin section7.3.1(2)(b)andsuchrecordsarestoredwheretheyareavailabletoauthorized personnels. 7.3.6Inspectionprocedure (1)Dailyinspection Class Item Inspectionmethoc q Discardlimit/criteria Remecy Theemergencystopfunction kicksinandthestoppedstateis Ifequipment failstostopin 1.Pushbutton 戸の一で迫ロロ飼拐ち二目司二。昌垣8も消昌目○日ロso (1)Functior Pressth( emergencystot buttonwhilethe maintained. hoistisundernc responseto theemergency stopbuttonor loadcondition ifthestopped statecannot bemaintained, ret:lacethe emergency stopdevice Aftertur m m the emergency (2)Casecrackim Checkvisual]y Ifthebutton stopbuttontotheright,the cannotbe hookcanbeliftedorlowered,or reset repl ace thetrolleycanbetraversed. thedevice. Mustbefreeofcracks. Replacewitha newcase. −27− 胃①寓邑 r岸四のの 自国の己①の毎.国寓目①︽壷○・ 巳扇の四﹃Q言冒貢のご扇国四 C己①﹃国許①許巨①己巨のロ 国◎茸○円巨置○.穴○四口すの屋津のQ四目Q 肉①国︼①Q望 男℃このゴロ巨舜。. p︶司匡邑○底○国 ヮ巨弄骨○国の匡邑・の﹃国。 厚計画①ご◎茸○門ご 弓。◎丙云うロー詳寓邑○ぐゆ 一○三署①﹃①・・ ︸○四・○○国・耳一○国. ○画①○戸で。−ご①局 の。巨門の①○局ののの罵 昏①8a壷尉 す①○○門ご① 旦一の○○国ロ①の奇の・・ 胸.国﹃四六の c﹃ 臣︽茸①門巨○さ局 ご弓彦の邑言画①己巨のごず巨詳○口耐同色①四のの具 ⑲ 匡沖四口・盲署①R函 ︵ご旬巨邑の毎.国 再巨①の巨邑●①局邑。︸○四己 ︽壷のゴ吊四穴①◎で①吊四骨のの四国・︽写①寓邑○庁○局 ・○①の邑○許の骨○℃ 一日目の呂胃①言 の︽○℃の冒巨門邑のQ﹄国許の︸望. n.目。]目○国. 四の穴弄苛のの①﹃ぐ局① 己①﹃の○国国①一言。 ]国ので①○骨四国﹄ ﹃ので四]門目. “。﹁ユ◎雲。. oisl Ek〔tried! a、 h ◎一匡再。。 ︵◎くのゴミーコロ ニ﹃ゴー雪コロ Qのく一◎の︶ ︵﹄︶ F日津四国ロ﹄◎言①局︽画① 司巨目の感○目 目︾]①目]。︽○門の壷○巨一Q︽屋同国一回一旦−ご壷①邑 属[百①門①画﹃の 吾①言舜○日言呉輿○壱a異牙巴犀 ロ○一の庁宮口・の局邑○一○四Q oopQ−毎.ご︽○岸の 四ウ邑○弓削自画毎毎①少 四の丙弄画①の①Rぐ局① 四国Q一○三弓①﹃一目巨詳の. 一目巨詳の四国・の弓①の詳 ロ①門の。自国の一︽○ 冷﹃◎再巨◎巨弄の一・①寓詳画① ﹄国の己①の計画国・ ﹃①で巴門号①日. 寓昌。︽○門︽屋吋冒の. 羊。r○画。○自画一目 I F○四口○百四﹄ロ]の︽弓①臣﹄屋ロ国○四門①口. ﹄月◎崖自画の﹃巨邑 胃 賀 胃○ 胆R①四四国胆四国・ の壷◎再︾四℃で辱 牙の9月匿巴 貢量の毎国胸. 一屋す︻一○四国芹一国︽画 ① Fロ①の宍ぐ︾の屋四匡 ︵﹄︶﹄吟も己①四門四国の① のののご◎国師﹄︵四︶︾. F○四go壷四目ロ一の昌○︽ゴミ一の︽①go門 、 自のロ曽邑扇計雰巨の計①ロ 崖ご奇ヨョの骨牌四国・ の四℃の一国の・・ 局のの骨。﹃①詳庁。 国。耳目自画﹄の巨四]国 I心αI … − − ■■l■■■ 一 C ○○目Q]毎.目. 0厨のの 門口の己①のは○国門巨①詳琶○・ ﹄﹂﹄の○四門口屋ご己旨、○吋目の国四 灰の再国①口 堂 胃計の目ロ の冨罵匿尉目三号昏目5・坤○日 ○ヶ①○許ぐ尉巨昌一 ● ︵ご国○群○門目壷○○斉 《 < Q①昏国巨四蔵○口 呈ごロ画弄拝呈ご画の四計は門口①○能己巨門○百四の① 穴①己画の①詳画① 彦○○穴呈暑詳彦四 国の昼ご○目① ﹄命 ロの門○局︻国①ロ. Cて、牌pEC層 由吊の呉旦①さ員ロ呉旨邑四国Q 辱岸○ぐの量﹃昇匿百四国。○吋 の壷①の丙ぐ尉巨四匡望. Q臼巨四mの、○つ①吋胃①のロ○国国昌一 穴①己菌○の詳冒の 壷○○〆一四汗の彦 ● 命︶函○○穴匿言画 望 Electricchainhoist 印。工。◎天 弓ご洋画四国の星ご ○目①儲 四口邑○烏昌︺巴. 弓記巨のゴロ巨吋︻◎. C己の門臼①計巨①己屋のロ 岸四角○臣の] 目可画くの︻の①ののご︺○○庁画一 ● 症・巨邑のロ○口 望 ︵]︶ ウ匡骨︽○口の匡邑回①H邑○ ・○のの邑○計門口◎ぐゆ さ四・○○国・一陣○国. の彦の○穴己○三弓①門 の○匡尉○の○門の①① 黙奇声の、○門・彦四の ウの○○門口の い﹃﹃画くの﹃望.ぬ ■ 巨邑 ︷こ妄崖○︽○門ご局四丙① 崩巨自画ロQのぎ己四○局 ご之巨①口四ロ巨計旬○口﹄の門①﹄①四の①ロ ○℃①局四口○口 函計冒巨のの巨邑・の局邑○ ロ︺○芹○局の︽○℃の一国︺国︺①ロ一四芹の一望. 庁ロ① 岸畔計巨の﹃の四門の ヨ 一○四口○○口Q﹄は○口. 四口目○吋[巨四巨口の ︷区︶症卿巨ロ○口○口 α 四目] pg丙庁ロ①の①門ぐ肩の 胃匿の計︻○﹄房望局巨邑のの自己○○計匿﹄園. ロ①局の○口ロ①﹄弄○ ﹄ロの己の○︽四目・ 門の己四吋︽彦①同国. 三mく、刀匡の①黙詳の①曾巨のさず ● 些 0画①○六ぐ尉巨昌一 の いの一色ので両詳の 三口①昏国巨胃旨邑 号昏局日①。︵閉届く①巴①・ず]ぐ尉匡巴 の壷①の再︶. 屍①己厨の①骨ロ① Qの己︸四斤①ぐぐ詳匿 α樟 四口のぎ○国①黙 ・のざ国巨の﹄. lごI で Motorizedtrolley Q﹄の○○国ロの○斤①Q、 ’ 1 I (2)Periodicinspection Class Item Inspectionmethod Discardlimit/criteria Remedy 1.Pushbutton (1)Operation Pushbuttonsin Inspectand repairitif operationis turn. abnormal. Inspectand repairitif operationis 難 師 瀞 abnormal. Tighten ● ● furtherifit hasloosened. 2.Mainbody 戸当o皇つ目飼拐ぢ二目冨号昌追8も肖昌員。日日oQ and traversing unit (1)Cableorcord jointdamage Checkvisually Repaircables/ cordsor replacethem withnewones. 3.Power supply. ground. insulation andcontrol circuit (1)Control circuitfuse Removethe controllercover installation andcheckvisullay andcapacity fuseinstallation. Checkfuse Thefuseshouldbesecurelyfit intheprescribedlocation. Fitinthe prescribed location. Asindicatedonthebelowtable. c a p a c i t y . Installafuse oftheproper c a p a c i t y . WLL Singlespeed (2)Grounding Checkgrounded p o i n t . ○色 1(S)to2(L) 、一一一色 (kgort) 125to1(L) Groundingresistanceshouldbe 100Ohmorless. Groundin compliancewith locallawsand r e g u l a t i o n s . −30− Commonforelectricchainhoistandtrolley O毎のの 胃︽①門自 ロ厨の四門・﹄旨昌ご同国扇風四 門邑の己の○口○邑再国の計画oQ 句日吾の8房ggg鳶高言 汗尉○屋①ご門巨自国﹄国mの巨尉能画の①○命庁昏① ウ①胃巨尉時の①呉冒の巳異旨四 園①門巨①.] 詞①R巨○ぐの 一国の巨一四はごい ︻巨四庁①風四厨. 日異自国房珍巨の彦勝己巴邑蔵醇房p 計画のすの四月ロ勝己①尉玲の○匙罰胆局○巨国Q①Q ︵望ぐ○岸四m① 門口①四の巨門のロ]①ロ︽ 富82局言洋画画 ぐ三sい①耐乏岸三国什己まa国毎口 く。岸昌︺の庁①屍 ぐ○岸四m①回巨風ご”門四計のQ局巨ロローロ”︵○冷 ○命骨壷① 庁写①の一①の計風○の壷四目ロロ○房計︶. ○○自国①○は○国 ○ヶの○穴庁ロ四計 ご○庁彦○四ウーの四目Q po星どの門の○宮門○① ○四℃四○局望四馬の ご○浅四詳 四℃己尉○℃︻一四︽の 尉のQ①ぐ︾ロ唄 己○一目許 s三①尉胃四月三 [ロの昌胃5国門のの扇冨邑の①厨切三角○面目 三角の四の匡局①○百四門いのQ ○玲目目の宮一四は○国 四目Q巨邑の彦四吋胴①ロ 門①凶の計四目のの ロ四局︽の三﹃詳彦四国 ○門己P○局の. 胃邑ぐ①のは四四斤の ○画匡の①四目旦 門の己一四のの ロの貯只弓の 一国の崖一四は○口 門の留め庁四国の①許①の庁の屍 己四門庁の. 一・ヨ里コワ。且く ︵ごO四の旨、 国○口ご耐時の①○命唾四急の四口Q○吋四○床の. O彦①の〆ぐ尉匡四匡昌. 罰の己匿の①○四望邑四 塁ご陣彦四国の呈暑 Q四目︺四mの ○国の黙 ・四国]四mのQ○局 ○局四○穴のロ. sシごロ○局目巴 の○巨邑・旦巨風冒胴 ○℃の吊四は○国 三三日日日巴昌g・望冒訂風日 F﹄洋画邑・さ急の弓ウ豊 の匡の己①目・一口的国辱四面骨 一○四・. 月玲四ヶ目○門︻国四一 ・○①のご○︽ぬ①国①︻四計①ぐ一ヶ尉四は○国・ の○匡口Qの四吋の ロ○房①○局員門①ぬ厚一四門の○ロロ・砂 茸の四局・・四の穴庁ロ① の①儲ぐ﹄の① 己の局のoppの一計○ 局巨邑四口 命︶C巨四ロロ骨昌a ○ずの、穴ぐ耐巨巴辱. m①四﹃○﹄四国Q ○画画邑mの昌一局の胴匡一四ユご一目宍の①己骨邑晦 勺尉○ぐ一旦のg一儲 葛一吾言○門汽時の口巨のごo雷 奇ロ①P屋四国ロ計昌扇 冒の巨唾g①ヨ. ○○口︽四門ご一目四は○口 門冷○壁面四のウの①p ご画巳畳 ○○国庁四門国一・国四庁の9 吋①ロ岸四○①詳貧武詳ゴ ロ①星ご○堂. z三門Q 口尉己○の①具 ○○口の巨口︺のQ○﹄ ﹄ロ煙○○○門口四国の① ダヨ奇声一○○巴 吊の四巨一四は○国の. くら○○国計局巳庁局 田一吋①①○開旦①冷○門冒︺四口○ロ四国go烏四○丙の. ○面の○丙ぐ厨巨巴一望. 属旦①さ国巨胃旨ロ ローロロの門の ○○ぐ①門・四国︼煙いの 言胃はg↓ 門の己一四○の詳彦① の○口︽尉○臣の局 し○ぐ①門皇ご洋画四 ’ | 国①ご雪○国の. 望 Electricchainhoist 目国のロの○毎○口. Class Item (5)Nameplate damage Inspectionmethod Checkvisually. Discardlimit/criteria Remedy WLLisreadable. Replacethe nameplate withanew o n e i f i l l e g i b l e . (6)Looseor Checkvisually. Fittingscrewsarenotlooseor ● missing Tighten ● furtherifit missing. hasloosened. screws 2.Brake (1)Function SuspendtheWLL. Lift,lowerandstop oflowering,thechainstops distanceistoo i t . withinabouttwolinksandless large,askthe Whenswitchedoffinthemiddle than1%ofliftingspeed(m/min.) afterturningoffthehoist Ifthestopping servlce personnelto inspectand r e p a i r i t . 3.Friction clutch (1)Function LiftuptheWLL. TheWLLshouldbeliftedup. Ifnot,askthe servlce 拐冒二目冨昌QQ宿ぢ①一国 personnelto inspectand repairthe hoist 4.Loadchain (1)Abrasion Tomeasurepitch withslidecalipers. Dimension"P"or"d"shallnot Iflimit exceedthelimitspresentedin exceeds. Measureatthe thetablebelow. ALWAYSask pointthatismost theservice frequentlyengaged personnelto withloadsheave. runan i n s p e c t i o n . Chain WLL size (kgort) ( d ) Pitchofmeasured links:P Standard Limit Discard limit of(d) 125250(L) 5.0 4.5 2 5 0 ( S ) , 5 0 0 ( L ) 6.3 5 0 0 ( S ) , 1 ( L ) 95.5 98.4 5.7 7 . 1 l ( S ) , 2 ( L ) 106.0 109.2 6.4 IUnit:mm 5.Accessories (1)Hook deformation/ Measuredimension Vattimeof twistofhook purchasewithslide opening c a l i p e r s . Checkvisually. Nodeformationfromoriginal shape(attimeofpurchase). Replacewith newhookif deformed. Twistshallnotbelargeenough t o d e t e c t v i s u a l l y . Replacewith newhookif twisted. −32− Class Item (2)Hookwear Inspectionmethod Measure"a"and "b"withslide. Discardhmit/cntena NEVERusethehookifdimension Remedy Replacewith "a"or"b"becomeslessthan90% newhookif ofnormal. worn. WLL (kgort) b(mm) a(mm) Normal Discard '一「五I§E詞 Normal 125,250(L) 2 5 0 ( S ) , 5 0 0 ( L ) 16 (3)Hookshank Checkvisually. mks) 31 28 22.5 2 ( L ) 40 36 29 NEVERusebenthook. 拐冒二巨富二Q昌逼。望国 bending (4)Hook operation 加一恥 5 0 0 ( S ) Replacewith newhook. Turnhook. Hookturnssmoothly. Replacewith newhookifit turns unsmoothly. (5)Upper/lower f i t t i n g damage (6)Rotationof idlesheave Checkvisually. Nodamageordeformation Rivets,boltsandnutshavenot loosenedorbecomedetached. Turnidlesheave Theidlesheaverotates byliftingtheload smoothly. Replacewith newfittingsif damagedor deformed. Inspectand repairif chainupanddown, rotationisnot asillustrated. smooth. −33− Class Item Remedy Discardlimit/critena Inspectionmethod Fittingscrews,pins,hangers, fittings,machinescrews,chain Replacewith container damage containers,etc.,havenot containerif loosenedorbecomedetachedor damaged. (7)Chain Checkvisually. newchain damaged. 菩騨 Removeany foreignmatter Noforeignmatterordust 湯ぢ星昌団二○Q宿乞①一国 苛可雨container anddust 、 写 ノ (8)Chain container Measurethechain Iftheload l e n g t h . chainlength capacity exceedsthe WLL following lengthinthe 125 (kgort L 』 l 2 5 0 ( S ) s c x x l ; 5 0 0 ( S ) KL) KS) 2 ( L ) ( 12 I 15 7.5 15 7 . 5 8 4 7.5 4 f・処 S 2 5 0 ( L ] 6 (m) L:Largecontainer d 6 Q t a b l e , ALWAYSuse thelarger steelchain container ● S:Smallcontainer instead. 1.Powersupply f i t t i n g (1)Messenger Checkvisually. Strainedtopropertension wiretension (2)Conditionof cablehanger Tighten further. Checkvisually 湯当弓追での図画○砦○弓菖 Cablehangersareattachedat equalintervalssothatcable Replace doesnottwist hangerswith Freeofdamageandmoves smoothly. newones. Trolleyisnottiltedwhen Adjusttilted t r o l l e y . defective 2.Traversing unit (1TroUey inclination (2)Boltand Runtrolleywith lightload suspended. Checkvisually. running.Iftilted,awheelmay bewornincorrectly. Eachoffittingpointsarenot Fastentightly. loosened. screw loosening (3)Missingsnap Checkvisually. Nosnapringsaremissing. rings Insertsnap ringsif missing. −34− O毎のの 門計の員巨 ︵と三画①里 門邑の口①○は○回寓目①弄彦○口 三唇①四の巨吊①ぐく再彦の冨旦① ○四︸一己の局の. シウ烏閉5国a貢①四口四国ロ画四国駒①○○ 民のロ冨○①ぐく再ロ 国。︽の濁○の①Q岸再巨詳の。国許茸①︽四ヶ一① ロ①呈暑皇暑昏のの厨儲 の昏○室ご目すの一○塁弓. 四ず吋四囚○国一員巨詳 あ①滅○①①口①回. ● 〆 四ず局四囚○口 罰①国︺の旦望 ﹄﹂Pの○四門口巨己巳旨、○門旨①門﹄四 弓局①四・o巨房昼の 弓局の煙。旨四・の 巳曽昌①訂同率己 己四目①討尉﹄ ヨョFF 引 碇毎画ロ胆① 骨巨o汽冒の閉芹 ︵斉函○吋こ ー 、つ つ ﹄四m。 画切只F︶.画切只の︶ ﹃。つ 、。只伊︶.、つ員の︶ ='二 員F︶.崖の︶ 里F︶ Cロ胃[凶門ごH国 ︵里の﹄Q①ロ一四庁① Motonzedtrolley Q①ざ9国丘○口 亡国①○病ぐぁ屋幽匡ご○門 之○○口くら屋の。里○口目四宮○口目巨巨の庁口① 再Q関口四mのQ 三ご岸彦の屋旦①○四︸一己の門の ①ぐ一﹄の国威 ○ず昌○巨陛誤 局①己一四○①詳三ご詳彦 四のロ①○ののの四民望. 画邑①星ご幽旦① ロ一四計①. ︵○一ぴ屋のロ①国璽○国 亡巨の○商ぐ品巨四匡望○局 の彦四沖 皇号詳彦堅一旦①○四毎℃①︻の ・①ざ員目色は○ロ 四のロ①、①のの四吋]. 一三mく、刀匡の①煙の巨の己①ロ四○国の壷興陣黙 す①ロ〆 宛①己置の①言詳冒 邑①呈暑 の自の己の目四○国 四国・画ウ尉画の一○国 zmく、詞巨の①四の匡印己の邑囚o自の彦四津儲 の彦四陣. 詳の邑冨国璽閏厨言○吋ロ○○急自己訳 ○局己P○吋①. ︵己三○ぐ四国①邑吾具 一○日ロ毎画計は邑胆の 三○ぐ①堅円営門 ]g邑計面庁は邑胆の旨ご○ぐの閏ロ○.許彦﹄望. の写四一邑彦○一の庁ご画○床 再庁彦の 寓目○ぐ①目︺の口許昂 四目・ざ鼻毒四口・風四三 巨◎骨閏邑○○骨戸 四国﹄庁陣. の巨己己昌望。﹄骨◎ 庁画①奇○℃己]目. ︷gU己匡[己昌の 0画の○穴ぐ耐巨四宮雷 Q閏昌四四の甘門 α己﹄再ロ]自の四局①ご○骨Q四目︺四mのロロ国 閃の己置の①量﹃耳彦 門巨の計○局皇暑①国民 冒①−ご己一国の黙 弄冨邑邑の口. の彦閏津の庁○口己①吋 己一国の四口・ のロー寓己一国のの彦○屋一旦邑○︽ず①目国尉凶巨頭胃冒の①門計の己一群 胃巨尉凶巨四の己一再 己﹄目の黙ヨ目の四国胴. 己︾ロの l誤I 8.TROUBLESHOOTING Situation Wontmove Cause Explanatior Remedy Replacethefuse. (1)Blownpower circuitfuseorthe Checkcurrentratingiscorrect powercircuit Replacethefuseorresetthe breakeris breakerswitchasnecessary. ( 2 ) s w i t c h e d o f f . Blowncontrol Replacethefuse. circuitfuse. Checkcurrentratingiscorrectanc replacefuseasnecessary. Checkfordisconnectionincableor Ifmotorhum! (3)Disconnectionof powercableor pushbuttoncord cordwhicharesubjectedto anddoesnot frequentbending,andrepair rotate,stop disconnectedpoint. operation immediately. Checkvoltagewithatester,and checkconnectingconditionatthe (4)Voltagedrop powersource. (5)Theemergency stopbuttonwas pushed. Turntheemergencystopbuttonto therighttorelease. (6)Troubleinthe Checkinternalwiringandrepair wherenecessary. internalwiring ( l o o s e c o t a c t , disconnection) Replacetheelectromagnetic (7)Damagedcontact inelectromagnetic contactor. contactor Wontstop Weldedcontactin Replacetheelectromagnetic electromagnetic contactor. contactor B r a k e s l i p s . Abrasionofmotor Checkandrepairthemotorbrake brake Loadfailstorise. (1)Troublewiththe frictionclutch (2)Voltagedrop ContactKITOoranauthorized KITOdealer. Checkvoltagewithatester,and checkconnectingconditionatthe powersource. Ifmotorhums anddoesnot rotate,stop operation immediately. −36− Situation Abnormalsound comefromloadchain Cause Explanation (1)Oilshortageon Supplyoiltoloadchain. loadchain Remedy Wearlimitfor chainlink diameteratthe gearingpartof chainis10%. (2)Wornloadsheave Replacetheloadsheave. Totalwearlimit forevery5links pitchis3%. Thetrolleydoesnot stopimmediately. Loosetrolleymotor Checkandrepairthemotorbrake. Keepbraking brake timetolessthan 1second. Thetrolleywheel s l i p s . (1)Tiltedrail Checkandcorrectrailtilting. Slightlygrease thetreadfor (2)Excessiveoilon Wipeoffoil. treadoftraversing betterresult. r a i l Electricshock Impropergrounding Providecorrectgrounding. work Ground equipment accordingtolocal laws.The traversingrail mayserveasa grounding conductorwhen fourconductors cableisnotused forpowersupply tothemotorized trolley・Besureto groundtherailin thiscase. Oileak (1)Nooilplug Attachthenormaloilplug. (2)Loosefittingofoil plug Fastentheplugtightly. (3)Noplugpacking Attachnormalpacking. (4)Wornor Attachnormalpacking. deterioratedoil packing −37− 9.WARRANTY KITOCorporation("KITO")extendsthefollowingwarrantytotheoriginalpurchaser("Purchaser")of newproductsmanufacturedby"KITO"(KITO'sProducts). (1)KITOwarrantsthatKITO'sProducts,whenshipped,shallbefreefromdefectsin workmanshipand/ormaterialsundernormaluseandserviceand"KITO"shallattheelection of"KITO",repairorreplacefreeofchargeanypartsoritemswhichareproventohavesaid defects,providedthatallclaimsfordefectsunderthiswarrantyshallbemadeinwriting immediatelyupondiscoveryand,inanyevent,withinone(1)yearfromthedateofpurchaseof KITO'sProductsby"Purchaser"andprovided,further,thatdefectivepartsoritemsshallbekept forexaminaitonby"KITO"oritsauthorizedagentsorreturnedtoKITO'sfactoryor authorizedservicecenteruponrequestby"KITO". (2)"KITO"doesnotwarrantcomponentsofproductsprovidedbyothermanufacturers.However totheextentpossible,"KITO"willassignto"Purchaser"applicablewarrantiesofsuchother manufacturers. (3)Exceptfortherepairorreplacementmentionedin(1)abovewhichis"KITO"'ssoleliability andpurchaser'sexclusiveremedyunderthiswarranty,"KITO"shallnotberesponsibleforany otherclaimsarisingoutofthepurchaseanduseofKITO'sProducts,regardlessofwhether "Purchaser"'sclaimsarebasedonbreachofcontract,tortorothertheories,includingclaims foranydamageswhetherdirect,incidentalorconsequential. (4)Thiswarrantyisconditionalupontheinstallation,maintenanceanduseofKITO'sProducts pursuanttotheproductmanualspreparedinaccordancewithcontentinstructionsby"KITO". ThiswarrantyshallnotapplytoKITO'sProductswhichhavebeensubjecttonegligance, misuse,abuse,misapplicationoranyimproperuseorcombinationorimproperfittings, alignmentormaintenance. (5)"KITO"shallnotberesponsibleforanylossordamagecausedbytransportation,prolongedor improperstorageornormalwearandtearofKITO'sProductsorforlossofoperatingtime. (6)ThiswarrantyshallnotapplytoKITO'sProductswhichhavebeenfittedwithorrepairedwith parts,componentsoritemsnotsuppliedorapprovedby"KITO"│orwhichhavebeenmodifiedor altered. THISWARRANTYISINLIEUOFALLOTHERWARRANTIES,EXPRESSORIMPLIED. INCLUDINGBUTNOTLIMITEDTOANYWARRANTYOFMERCHANTABILITYOROF FITNESSFORAPARTICULARPURPOSE. −38− くE DECLARATIONOFCONFORMITY K工Tロ We,KITOCorpo陶画on, 2000Tsuリiarai,Showa-cho, Nakakoma-gun,Yamanashi-ken,Japan a s t h e m a n u f a c t u r e r , d e c l a r e u n d e r o u r s o l e r e s p o n s i b i l i t y t h a t t h e p r o d u c t s ElectricchainhoistEFandEFL,modelEF2 f o r u s e w i t h o r w i t h o u t t h e r e l e v a n t s e r i a l t r ℃ I l e y s i n c a p a c i t y r a n g e o f 1 2 5 k g u p t o 2 t o n s t o w h i c h t h i s d e c l a r a t i o n r e l a t e s i s i n c o n f o r m i t y w i t h t h e f o l l o w i n g E C d i r e c t i v e s a n d s t a n d a r d s s u b j e c t t o b e f i n a l l y a s s e m b l e d w i t h K l l ℃ ' s s p e c 而 e d c h a i n a n d c o m p o n e n t s . ECdirectives: MachineryDirective 2006/42/EC EMCDirective 89ノ336ECCamendedby91ノ263ノEECand92ノ31ノEEC LowVoltageDirective 2006ノ95/EC Harmonizedstandards: ENISO12100-1andENISO12100-2 EN818-7 EN418 Sa柁可ofmachinery S h o r t l i n k c h a i n f o r l i f t i n g p u r p o s e s Emergencystopequipment EN60204-1 Electricalequipmentofmachines EN55014-1 E l e c t r o m a g n e t i c c o m p a t i b i l i t y E l e c t r o m a g n e t i c c o m p a t i b i l i t y E l e c t r o m a g n e t i c c o m p a t i b i l i t y EN60555-2 EN61000-6-2 Nationalstandards FEM9、511 Class而cationofmechanisms FEM9.683 SectionofliftingandtravelmotO鱈 K工、ロ U R L . h t t p : / / w w w . k i t o . c o . j p 緬一
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