2015年版 主要自動車部品255品目の国内における 納入マトリックスの現状分析 総合技研株式会社 目 次 Ⅰ.エンジン部品 1.シリンダーヘッド ························································································ 1 2.シリンダーヘッドカバー(全体) ··································································· 4 3.シリンダーヘッドカバー(樹脂) ··································································· 7 4.シリンダーヘッドガスケット ········································································· 8 5.シリンダーブロック ·················································································· 11 6.エンジンAssy ····················································································· 14 7.シリンダーライナー ·················································································· 17 8.ピストン································································································· 20 9.ピストンリング························································································ 23 10.ピストンピン··························································································· 25 11.コネクティングロッド ··············································································· 28 12.クランクシャフト(鋳造品) ······································································ 31 13.クランクシャフト(鍛造品) ······································································ 33 14.エンジンメタル························································································ 35 15.カムシャフト··························································································· 37 16.フライホイール························································································ 39 17.ドライブプレート····················································································· 42 18.リングギヤ······························································································ 45 19.タイミングベルトカバー ············································································ 48 20.タイミングチェーンカバー ········································································· 51 21.トーショナルダンパー ··············································································· 53 22.インテークマニホールド ············································································ 55 23.エキゾーストマニホールド ········································································· 60 24.エキゾーストパイプ ·················································································· 64 25.エンジンバルブ························································································ 67 26.バルブスプリング····················································································· 69 27.バルブシート··························································································· 71 28.バルブガイド··························································································· 74 29.ロッカーアーム························································································ 77 30.ロッカーアームベアリング ········································································· 82 31.オイルシール(バルブステムシール)··························································· 84 32.オイルフィルター····················································································· 86 33.オイルクーラー························································································ 89 34.オイルポンプ··························································································· 91 35.オイルパン······························································································ 94 36.電動フューエルポンプ ··············································································· 98 37.DPF(ディーゼル・パティキュレート・フィルター) ·································100 38.チャコールキャニスター ··········································································102 39.燃料タンク····························································································104 40.インジェクター······················································································108 41.EGRバルブ·························································································111 42.可変バルブタイミング機構(VVTアクチュエーター) ·································113 43.スロットルボディ···················································································116 44.EGRクーラー······················································································118 45.エアインテークホース(エアクリーナーホース) ··········································121 46.フューエルチューブ ················································································124 47.防振ゴム·······························································································126 48.アクセルペダル······················································································129 49.コモンレール式燃料噴射装置 ····································································132 50.サプライポンプ······················································································134 51.フューエルフィルター(ガソリン用)·························································136 52.フューエルフィルター(ディーゼル用)······················································138 53.エアクリーナー······················································································139 54.ウォーターポンプ···················································································142 55.メカニカルシール···················································································145 56.ラジエーター·························································································147 57.ラジエーターシュラウド ··········································································150 58.ラジエーターリザーバータンク ·································································152 59.サーモスタット······················································································154 60.クーリングファン···················································································156 61.触媒担体·······························································································158 62.触媒コンバーター···················································································160 63.マフラー·······························································································163 64.タイミングベルト···················································································166 65.タイミングチェーン ················································································168 66.カムシャフトタイミングギヤ ····································································171 67.ターボチャージャー ················································································173 68.スーパーチャージャー ·············································································177 69.インタークーラー···················································································178 70.Vベルト·······························································································181 71.デリバリパイプ······················································································183 72.PCVバルブ·························································································186 Ⅱ.電気,電装部品 73.スパークプラグ······················································································188 74.グロープラグ·························································································190 75.イグニッションコイル ·············································································192 76.バッテリー····························································································194 77.スターター····························································································197 78.オルタネーター······················································································200 79.コンビネーションスイッチ ·······································································202 80.パワーウィンドスイッチ ··········································································205 81.ホーン ·································································································207 82.ヘッドランプ·························································································210 83.HIDヘッドランプ ················································································212 84.LEDヘッドランプ ················································································214 85.サイドターンランプ ················································································216 86.ルームランプ·························································································219 87.リヤコンビネーションランプ ····································································221 88.ハイマウントストップランプ ····································································224 89.ライセンスランプ···················································································227 90.ワイヤーハーネス···················································································229 91.メーター·······························································································232 92.HUD ·································································································235 93.ワイパーAssy···················································································236 94.ワイパーブレード···················································································238 95.ウィンドウォッシャー ·············································································240 96.リレー ·································································································242 97.カーオーディオ······················································································244 98.ヒーター·······························································································247 99.カーエアコン·························································································249 100.エアフローメーター ················································································252 101.バキュームセンサー ················································································255 102.O2 センサー ··························································································257 103.A/F センサー ·························································································259 104.スロットルポジションセンサー ·································································261 105.クランクポジションセンサー ····································································264 106.エンジン制御用温度センサー ····································································266 107.ノックセンサー······················································································268 108.アクセルポジションセンサー ····································································270 109.ステアリングセンサー ·············································································272 110.ハイトコントロールセンサー ····································································274 111.車輪速度センサー···················································································276 112.オートライト用センサー ··········································································278 113.超音波センサー······················································································280 114.ヨーレートセンサー ················································································282 115.レインセンサー······················································································284 116.エアクォリティセンサー ··········································································287 117.タッチセンサー······················································································289 118.電動パワーステアリング用トルクセンサー···················································291 119.エンジンコントロールユニット ·································································293 120.ディーゼルエンジン用エンジンコントロールユニット ····································296 121.電子制御サスペンション(ECU)····························································298 122.ABS(ECU・HU) ··········································································300 123.TCS&ESC(ECU) ·······································································303 124.電子制御4WS(ECU) ·······································································306 125.EPSコントローラー ·············································································308 126.エアバッグ用ECU ················································································310 127.コーナー&バックソナー(ECU)····························································313 128.ドライブポジションメモリーシステム(ECU) ··········································315 129.キーレスエントリーシステム ····································································318 130.ナビゲーションシステム ··········································································321 131.ETC車載器·························································································326 132.ドライブレコーダー ················································································330 133.デジタルスピードメーター ·······································································332 134.パワーウィンドモーター ··········································································334 135.車載用カメラ·························································································336 136.車間距離レーダー···················································································339 137.電子制御AT/CVT用ソレノイドバルブ·····················································343 138.自動車用LED······················································································345 139.電気二重層キャパシタ ·············································································348 140.回生エネルギー用バッテリー ····································································350 Ⅲ.ハイブリッド車用部品 141.HEV用バッテリー ················································································352 142.HEV用モーター···················································································355 143.HEV用トランスミッション ····································································357 144.ハイブリッドコントロールコンピューター···················································359 145.HEV用インバータ ················································································361 146.HEV用DC-DCコンバータ ·································································363 147.車載用太陽電池······················································································365 148.電池監視ユニット···················································································367 149.電池冷却システム···················································································369 150.バッテリー電流センサー ··········································································370 151.電動コンプレッサ···················································································371 152.排気熱回収器·························································································373 153.PHV用バッテリー ················································································374 154.PHV用モーター···················································································375 Ⅳ.電気自動車用部品 155.EV用モーター······················································································376 156.EV用バッテリー···················································································378 157.EV用インバータ···················································································380 158.EV用DC-DCコンバータ ····································································382 Ⅴ.燃料電池車用部品 159.燃料電池スタック···················································································384 160.高圧水素タンク······················································································385 161.燃料電池車用主要部品 ·············································································386 Ⅵ.駆動,伝動部品 162.MT ····································································································391 163.AT ····································································································394 164.CVT ·································································································397 165.AMT ·································································································399 166.DCT ·································································································401 167.CVT用金属ベルト ················································································404 168.CVT用チェーン···················································································406 169.トルクコンバータ···················································································408 170.シンクロナイザリング ·············································································410 171.クラッチ·······························································································412 172.クラッチハウジング ················································································414 173.クラッチマスターシリンダー ····································································417 174.クラッチレリーズシリンダー ····································································419 175.クラッチフェーシング ·············································································421 176.クラッチペダル······················································································423 177.チェンジレバー(MTレバー) ·································································426 178.レバー(AT、CVT) ··········································································429 179.ステアリングホイール ·············································································432 180.ステアリングコラム ················································································434 181.ステアリングジョイント ··········································································437 182.ステアリングロック ················································································440 183.油圧式パワーステアリング ·······································································442 184.電動パワーステアリング ··········································································445 185.パワーステアリングポンプ ·······································································451 186.パワーステアリングホース ·······································································453 187.プロペラシャフト···················································································455 188.ドライブシャフトAssy ·······································································458 189.電動4WD····························································································460 190.リヤアクスルシャフト ·············································································462 191.アクスルハウジング ················································································464 192.ディファレンシャルギヤ ··········································································467 193.ディファレンシャルキャリア ····································································470 194.ディファレンシャルケース ·······································································473 195.スチールホイール···················································································476 196.アルミホイール······················································································478 197.タイヤ ·································································································481 198.コントロールケーブル ·············································································484 199.ビスカスカップリング ·············································································486 200.トランスファー······················································································488 Ⅶ.懸架,制動部品 201.ショックアブソーバー ·············································································490 202.コイルスプリング···················································································493 203.リーフスプリング···················································································495 204.トーションバースプリング ·······································································496 205.サスペンションボールジョイント ······························································498 206.スタビライザー······················································································501 207.ブレーキペダル······················································································503 208.ブレーキチューブ···················································································506 209.ブレーキホース······················································································508 210.ブレーキブースター ················································································510 211.ブレーキマスターシリンダー ····································································512 212.ブレーキホイールシリンダー ····································································515 213.ディスクブレーキキャリパー ····································································518 214.ディスクパッド······················································································521 215.ディスクローター···················································································523 216.ブレーキシュー······················································································526 217.ブレーキライニング ················································································529 218.ブレーキドラム······················································································531 219.エアブレーキ·························································································534 220.パーキングブレーキレバー ·······································································535 Ⅷ.車体部品 221.シャシーフレーム···················································································538 222.ラジエーターグリル ················································································540 223.ウィンドガラス······················································································543 224.ウィンドレギュレーター ··········································································545 225.インナーハンドル···················································································548 226.アウターハンドル···················································································551 227.ドアヒンジ····························································································554 228.ドアトリム····························································································557 229.ドアロック(フロント,リヤ,スライド)···················································561 230.バックドアロック···················································································564 231.キーセット····························································································566 232.ドアウェザーストリップ ··········································································567 233.ガラスランウェザーストリップ ·································································569 234.インストルメントパネル ··········································································570 235.グローブボックス···················································································573 236.コンソールボックス ················································································576 237.シート ·································································································579 238.パワーシート·························································································583 239.パワースライドドア ················································································586 240.パワーバックドア···················································································588 241.シートアジャスター ················································································590 242.リクライニング······················································································593 243.ヘッドレスト·························································································595 244.シートベルト·························································································598 245.アッシュトレイ······················································································600 246.シガレットライター ················································································603 247.サンバイザー·························································································605 248.成形天井(ヘッドライニング) ·································································607 249.フロアマット(カーペット) ····································································610 250.サイドミラー·························································································613 251.ルームミラー·························································································616 252.サンルーフ····························································································619 253.マーク ·································································································621 254.フードロック·························································································624 255.トランクロック······················································································627 25.エンジンバルブ <機能 構造> エンジンバルブにはインレットバルブとエキゾーストバルブがあり、インレットバルブにより混合気 を燃焼室内に取り入れ、エキゾーストバルブにより燃焼ガスを外部に排出している。 DOHCエンジンの搭載増加により1シリンダー当たりインレットバルブ2個,エキゾーストバルブ 2個の合計4個が採用されている。 〔トヨタプリウスの2ZR-FXEエンジンのエンジンバルブ〕 (トヨタ自動車広報資料より) ・ 上記はトヨタプリウスの2ZR-FXEエンジンのエンジンバルブである。 <材料構成> ・エンジンバルブの主な材料は、インレットバルブには炭素鋼にシリコンとクロムなどを含んだ特殊 鋼が採用され、エキゾーストバルブには炭素鋼にクロムとニッケルなどを含んだ特殊鋼が採用され ている。 67 部品名:エンジンバルブ 全生産個数 (14年) 169,440 千個 全生産額 (14年) 204 億円 (単位:千個,%) カーメーカー 部品メーカー トヨタ 日 産 ホンダ マツダ 三 菱 いすゞ (三菱ふそう) スズキ ダイハツ 富士重 日 野 UD 合 計 12,750 100 85 内製 愛三工業 フジオーゼックス 日鍛バルブ 三菱重工業 42,784 79 302 1 70 2 9,168 19 15,014 31 15 92 9,168 25 2,250 6 13,608 37 15 15 90 1,306 9 1,210 8 8 8 海外メーカー 合 計 61,120 36 16,320 10 15,000 9 15,120 9 100 ― 100 ― 100 ― 100 ― 149 0 306 1 1 5 2,678 6 5,814 12 3,700 18 95 25 8,880 60 9,821 65 2,220 66 15 2,232 86 15 14,880 9 6,120 4 14,800 100 ― 100 ― 100 9,960 18 100 8 24 15 432 10 11,280 23 864 100 20 2,592 60 432 10 1 2 130 0 25 7 3 9 9,960 6 11,280 7 4,320 3 ― 100 ― 100 ― 100 ― 26 5 364 70 520 100 0 14 0 ― 12,750 100 8 53,933 100 32 48,648 100 29 36,498 100 22 15,015 100 9 2,596 100 2 169,440 100 100 ― 愛三工業………………トヨタ,マツダ,三菱ふそう,いすゞ,ダイハツ,日野向けにエンジンバルブを納入しており、メイ ンの納入先はトヨタ,ダイハツと推定される。 フジオーゼックス……トヨタ,日産,三菱自動車,三菱ふそう,いすゞ,スズキ,富士重工,日野,UDトラックス向けに エンジンバルブを納入している。日産,いすゞ,富士重工でのシェアが高くなっている。 日鍛バルブ……………トヨタ,ホンダ,マツダ,スズキ,日野向けにエンジンバルブを納入しており、メインの納入先はマ ツダとなっており、マツダのエンジンバルブの全量の90%を担当している。(スカイアクティブエン ジン搭載車種、その他全般に納入している。) 他のカーメーカーに関しては、トヨタ向けでは、プリウス,カローラ,RAV4,プラド等、ホンダ 向けではN-BOX、スズキ向けでは、スイフト,軽自動車全般、日野向けでは、レンジャー,デュ トロ向けにエンジンバルブを納入している。 三菱重工業……………日産,マツダ,三菱自工,三菱ふそう,スズキ,日野,UDトラックス向けにエンジンバルブを納入 している。メインの納入先は三菱自動車としている。日産向けでは、マーチ,キューブ等の小型車エ ンジン向けに、マツダ向けではプレマシー,アクセラ,CX-5などのディーゼルエンジン、スズキ 向けではエスクードの4気筒,6気筒エンジン向けにエンジンバルブを納入している。 ※なお、単価については材料,スペックにより様々であるものの、乗用車用で80~500円/個(軽自動車用で80円/ 個、小型車用で100~120円/個、スポーツカーの排気バルブで400~500円/個) 、小型トラック用で250~ 300円/個となっている。また、中型トラック用は500~600円/個、大型トラック用は700~800円/個と なっている。(基本的にエンジンの仕様により単価は異なり、負荷の低いエンジン用エンジンバルブの単価は安く、負荷の 高いエンジン用エンジンバルブの単価は高くなっている。) 部品 メ ーカ ー 本社 所 在地 資本金 (百 万 円) 売上 高 (百万 円 ) 従 業員 ( 人) 主 要 製品 ( 売上 高 比率 ) 愛 三工 業 愛 知県 大 府市 共 和町 1-1-1 7,649 192,944 電 子 制 御 燃 料 噴 射 製 品 (60) , キャ ニ スタ (13), エ ンジ ン バル 8,218 ブ(5), キャ ブ レタ (1), 他 自動 車 部 品 (17) , 自 動 車 部 品 以 外 (4) フ ジオ ー ゼッ ク ス 静 岡県 菊 川市 三 沢1500-60 3,018 16,299 603 自動 車 部品 製 造(95),流 通 (5) 日 鍛バ ル ブ 神 奈川 県 秦野 市 曽屋 518 4,530 38,972 小型 エ ンジ ン バル ブ (77), 舶用 2,261 部 品 (7) , 可 変 動 弁 ・ 歯 車 (12), 他(4) 三 菱重 工 業 東 京都 港 区港 南 2-16-5 265,608 3,349,598 エネ ル ギー ・ 環境 (37), 交 通・ 80,583 輸送 (14), 防 衛・ 宇 宙(14),機 械・ 設 備シ ス テム (33), 他 (2) 68 135.車載用カメラ <機能 構造> 〔トヨタヴァンガードのバックガイドモニターシステム構成〕(トヨタ自動車広報資料より) No. (1) 名 称 主な機能 バックモニターカメラ(パナソニッ ・バックドアアウトサイドガーニッシュに取り付けら ク製) れており、車両後方の状況を撮像し、NTSC映像 (テレビジョンカメラASSY) 信号をHDDナビゲーションに出力する。 〔トヨタヴァンガードのサイドモニターシステム構成〕(トヨタ自動車広報資料より) No. (1) 名 称 サイドモニターカメラ(パナソニッ ク製) (サイドテレビジョンカメラ) 主な機能 ・車両左側(助手席側ドアミラー下部に内蔵)に取り 付けられており、車両左側の状況を撮像し、NTS C映像信号をバックガイドモニターコンピュータ ーに出力する。 336 部品名:車載用カメラ カーメーカー 部品メーカー トヨタ デンソー ○ パナソニック ○ 富士通テン ○ 全生産個数 (14年) 日 産 ○ マツダ ソニー ○ 日立オートモティブシステムズ ○ ○ ○ 日本電産エレシス スズキ ダイハツ 286.7 億円 富士重 日 野 ○ ○ UD ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ コスタール TRW いすゞ ○ 市光工業 コンティネンタル 三 菱 (三菱ふそう) 全生産額 (14年) ○ ○ クラリオン ホンダ 7,350 千個 ○ ○ トヨタ……………2015年以降、自動ブレーキとして、Safety Sense PとSafety Sense Cを採 用していく方向となっている。この内、Safety Sense Pのミリ波レーダー+カメラは、デン ソー製を採用し、Safety Sense Cの赤外線レーザー+カメラは、コンティネンタル社製を採 用している。トヨタでは、Safety Sense Cをカローラフィールダーに採用している。ラクテ ィスのディーラーオプション用バックガイドモニター,ブラインドコーナーモニターは富士通テン製を、 サイドモニターシステムは村上開明堂製を採用している。 日産………………エクストレイル,ノートのエマージェンシーブレーキにTRW社製の単眼カメラを採用している。キュー ブのディーラーオプション用フロントサイドビューモニター(カラー映像)、バックビューモニター(カ ラー映像)はファルテック製を採用している。 ホンダ……………ホンダでは、2015年2月から発売の新型レジェンドにミリ波レーダーと単眼カメラを組み合わせた運 転支援システム「Honda SENSING」を採用している。単眼カメラは日本電産エレシス製を採用 し、ミリ波レーダーは富士通テン製を採用している。 マツダ……………マツダでは、2012年11月にアテンザをフルモデルチェンジし、i-ACTIVSENSEを採用し ている。車線逸脱警報用にはコンティネンタル社製の単眼カメラを採用している。 三菱自動車………2012年10月にフルモデルチェンジしたSUVのアウトランダーに先進安全技術のe-Assist を採用。LDW用にコスタール社製単眼カメラを採用している。 ダイハツ…………ブーンのディーラーオプション用バックモニター(ブラック/メッキ調)は富士通テン製を採用している。 富士重工…………レガシィのアイサイト用ステレオカメラは日立オートモティブシステムズ製を、リヤビューカメラはクラ リオン製を採用している。レヴォーグなどに搭載のアイサイトver.3のステレオカメラも日立オートモ ティブシステムズ製を採用している。 クラリオン………ほぼ全てのカーメーカーに車載用カメラを納入している。 パナソニック……マツダが2013年11月から発売開始の新型アクセラにディーラーオプション用バックモニター(バッ クカメラ)を納入している。 337 市光工業…………車載用カメラとしては、ミラー吊り下げタイプやオンダッシュタイプ(据え置きタイプ)などがあり、各 カーメーカーの販社,電装品会社を経由して、三菱ふそう,いすゞ,日野,UDトラックスの各トラック メーカーに納入している。トヨタ,日産,マツダ,ダイハツ,ボルボなどのトラックにも対応可能として いる。後方確認用CCDカメラにはカラーと白黒があるとしている。 ソニー……………日産が2006年11月に全面改良したスカイラインのサイドブラインドカメラはソニー製となっている。 また、ホンダアクセスのディーラーオプション用カメラもソニー製となっている。具体的には、フリード スパイク(2014年4月~)のディーラーオプション用フロントカメラシステム(カラーCMOSカメ ラ、約120万画素)、コーナーカメラシステム(カラーCMOSカメラ、約120万画素)、リアワイ ドカメラシステム(カラーCMOSカメラ、約120万画素)の車載用カメラは全てソニー製となってい る。 部品 メ ーカ ー 資本金 (百 万 円) 本社 所 在地 売上 高 (百万 円 ) 従 業員 ( 人) 主 要 製品 ( 売上 高 比率 ) デ ンソ ー 愛 知県 刈 谷市 昭 和町 1-1 187,457 4,095,925 自動 車 部品 等 ・日本 (46), 同 ・北 139,842 米(20),同 ・欧 州(11),同 ・豪亜 (21), 他(2) パ ナソ ニ ック 大 阪府 門 真市 大 字門 真 1006 258,740 7,736,541 271,789 AP (14), エ コS (22), A VC (19), AI S (33), 他(12) 富 士通 テ ン 神 戸市 兵 庫区 御 所通 1-2-28 5,300 303,376 10,187 インフォテインメ ント 機器 (77), 自動 車 用電 子 機器 (23) ク ラリ オ ン さ いた ま 市中 央 区新 都 心7-2 26,100 191,337 9,667 自動 車 機器 事 業(83),特 機 事業 (10), 他(7) 市 光工 業 神 奈川 県 伊勢 原 市板 戸 80 8,929 88,698 3,366 自 動 車 部 品 関 連 (89) , 用 品 (9), 他 (2) 646,654 7,767,266 MP & C(21),ゲ ー ム(10),I P & S (9) , H E & S(15) ,デ 140,900 バ イ ス (8) , 映 画 ・ 音楽 (17), 金融 他 (20) 東 京都 千 代田 区 大手 町 2-2-1 新 大手 町 ビル 15,000 806,800 自動 車 部分 品 及び 輸 送用 並 びに 6,307 産業 用 機械 器 具・ シ ステ ム の開 発, 製 造, 販 売及 び サー ビ ス 横 浜市 神 奈川 区 新浦 島 町1-1 -25 テ ク ノウ エ イブ 100 15 階 5,300.67 67,647 ― ― ソ ニー 東 京都 港 区港 南 1-7-1 日 立オ ー トモ テ ィブ シ ステ ム ズ コ ンテ ィ ネン タ ル・ オ ート モ ーテ ィ ブ コ スタ ー ル ― T RW オ ート モ ーテ ィ ブジ ャ パン 横 浜市 中 区新 山 下1-16-5 1,088 12,250 日 本電 産 エレ シ ス ( 旧 ホ ンダ エ レシ ス ) 神 奈川 県 川 崎 市 幸区 新 川 崎 28 1,950 ― 338 820 各種 自 動車 関 連ブ レ ーキ シ ステ ム・ 電 装品 ・ 電子 部 品 ― レイ ン セン サ ー 190 自動 車 部品 1,088 車体 系 の自 動 車電 子 制御 ユ ニッ ト 禁 無 断 転 載 2015年版 主要自動車部品255品目の国内における 納入マトリックスの現状分析 価 格:95,000 円(消費税別) 発刊日:2015 年 6 月 1 日 発刊者:総合技研株式会社 本 社:〒450-0003 名古屋市中村区名駅南一丁目 28 番 19 号 名南クリヤマビル TEL (052)565-0935㈹ E-MAIL [email protected] URL http://www1.odn.ne.jp/sogogiken/
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