主要自動車部品255品目の国内における 納入マトリックスの現状

2015年版
主要自動車部品255品目の国内における
納入マトリックスの現状分析
総合技研株式会社
目
次
Ⅰ.エンジン部品
1.シリンダーヘッド ························································································ 1
2.シリンダーヘッドカバー(全体) ··································································· 4
3.シリンダーヘッドカバー(樹脂) ··································································· 7
4.シリンダーヘッドガスケット ········································································· 8
5.シリンダーブロック ·················································································· 11
6.エンジンAssy ····················································································· 14
7.シリンダーライナー ·················································································· 17
8.ピストン································································································· 20
9.ピストンリング························································································ 23
10.ピストンピン··························································································· 25
11.コネクティングロッド ··············································································· 28
12.クランクシャフト(鋳造品) ······································································ 31
13.クランクシャフト(鍛造品) ······································································ 33
14.エンジンメタル························································································ 35
15.カムシャフト··························································································· 37
16.フライホイール························································································ 39
17.ドライブプレート····················································································· 42
18.リングギヤ······························································································ 45
19.タイミングベルトカバー ············································································ 48
20.タイミングチェーンカバー ········································································· 51
21.トーショナルダンパー ··············································································· 53
22.インテークマニホールド ············································································ 55
23.エキゾーストマニホールド ········································································· 60
24.エキゾーストパイプ ·················································································· 64
25.エンジンバルブ························································································ 67
26.バルブスプリング····················································································· 69
27.バルブシート··························································································· 71
28.バルブガイド··························································································· 74
29.ロッカーアーム························································································ 77
30.ロッカーアームベアリング ········································································· 82
31.オイルシール(バルブステムシール)··························································· 84
32.オイルフィルター····················································································· 86
33.オイルクーラー························································································ 89
34.オイルポンプ··························································································· 91
35.オイルパン······························································································ 94
36.電動フューエルポンプ ··············································································· 98
37.DPF(ディーゼル・パティキュレート・フィルター) ·································100
38.チャコールキャニスター ··········································································102
39.燃料タンク····························································································104
40.インジェクター······················································································108
41.EGRバルブ·························································································111
42.可変バルブタイミング機構(VVTアクチュエーター) ·································113
43.スロットルボディ···················································································116
44.EGRクーラー······················································································118
45.エアインテークホース(エアクリーナーホース) ··········································121
46.フューエルチューブ ················································································124
47.防振ゴム·······························································································126
48.アクセルペダル······················································································129
49.コモンレール式燃料噴射装置 ····································································132
50.サプライポンプ······················································································134
51.フューエルフィルター(ガソリン用)·························································136
52.フューエルフィルター(ディーゼル用)······················································138
53.エアクリーナー······················································································139
54.ウォーターポンプ···················································································142
55.メカニカルシール···················································································145
56.ラジエーター·························································································147
57.ラジエーターシュラウド ··········································································150
58.ラジエーターリザーバータンク ·································································152
59.サーモスタット······················································································154
60.クーリングファン···················································································156
61.触媒担体·······························································································158
62.触媒コンバーター···················································································160
63.マフラー·······························································································163
64.タイミングベルト···················································································166
65.タイミングチェーン ················································································168
66.カムシャフトタイミングギヤ ····································································171
67.ターボチャージャー ················································································173
68.スーパーチャージャー ·············································································177
69.インタークーラー···················································································178
70.Vベルト·······························································································181
71.デリバリパイプ······················································································183
72.PCVバルブ·························································································186
Ⅱ.電気,電装部品
73.スパークプラグ······················································································188
74.グロープラグ·························································································190
75.イグニッションコイル ·············································································192
76.バッテリー····························································································194
77.スターター····························································································197
78.オルタネーター······················································································200
79.コンビネーションスイッチ ·······································································202
80.パワーウィンドスイッチ ··········································································205
81.ホーン ·································································································207
82.ヘッドランプ·························································································210
83.HIDヘッドランプ ················································································212
84.LEDヘッドランプ ················································································214
85.サイドターンランプ ················································································216
86.ルームランプ·························································································219
87.リヤコンビネーションランプ ····································································221
88.ハイマウントストップランプ ····································································224
89.ライセンスランプ···················································································227
90.ワイヤーハーネス···················································································229
91.メーター·······························································································232
92.HUD ·································································································235
93.ワイパーAssy···················································································236
94.ワイパーブレード···················································································238
95.ウィンドウォッシャー ·············································································240
96.リレー ·································································································242
97.カーオーディオ······················································································244
98.ヒーター·······························································································247
99.カーエアコン·························································································249
100.エアフローメーター ················································································252
101.バキュームセンサー ················································································255
102.O2 センサー ··························································································257
103.A/F センサー ·························································································259
104.スロットルポジションセンサー ·································································261
105.クランクポジションセンサー ····································································264
106.エンジン制御用温度センサー ····································································266
107.ノックセンサー······················································································268
108.アクセルポジションセンサー ····································································270
109.ステアリングセンサー ·············································································272
110.ハイトコントロールセンサー ····································································274
111.車輪速度センサー···················································································276
112.オートライト用センサー ··········································································278
113.超音波センサー······················································································280
114.ヨーレートセンサー ················································································282
115.レインセンサー······················································································284
116.エアクォリティセンサー ··········································································287
117.タッチセンサー······················································································289
118.電動パワーステアリング用トルクセンサー···················································291
119.エンジンコントロールユニット ·································································293
120.ディーゼルエンジン用エンジンコントロールユニット ····································296
121.電子制御サスペンション(ECU)····························································298
122.ABS(ECU・HU) ··········································································300
123.TCS&ESC(ECU) ·······································································303
124.電子制御4WS(ECU) ·······································································306
125.EPSコントローラー ·············································································308
126.エアバッグ用ECU ················································································310
127.コーナー&バックソナー(ECU)····························································313
128.ドライブポジションメモリーシステム(ECU) ··········································315
129.キーレスエントリーシステム ····································································318
130.ナビゲーションシステム ··········································································321
131.ETC車載器·························································································326
132.ドライブレコーダー ················································································330
133.デジタルスピードメーター ·······································································332
134.パワーウィンドモーター ··········································································334
135.車載用カメラ·························································································336
136.車間距離レーダー···················································································339
137.電子制御AT/CVT用ソレノイドバルブ·····················································343
138.自動車用LED······················································································345
139.電気二重層キャパシタ ·············································································348
140.回生エネルギー用バッテリー ····································································350
Ⅲ.ハイブリッド車用部品
141.HEV用バッテリー ················································································352
142.HEV用モーター···················································································355
143.HEV用トランスミッション ····································································357
144.ハイブリッドコントロールコンピューター···················································359
145.HEV用インバータ ················································································361
146.HEV用DC-DCコンバータ ·································································363
147.車載用太陽電池······················································································365
148.電池監視ユニット···················································································367
149.電池冷却システム···················································································369
150.バッテリー電流センサー ··········································································370
151.電動コンプレッサ···················································································371
152.排気熱回収器·························································································373
153.PHV用バッテリー ················································································374
154.PHV用モーター···················································································375
Ⅳ.電気自動車用部品
155.EV用モーター······················································································376
156.EV用バッテリー···················································································378
157.EV用インバータ···················································································380
158.EV用DC-DCコンバータ ····································································382
Ⅴ.燃料電池車用部品
159.燃料電池スタック···················································································384
160.高圧水素タンク······················································································385
161.燃料電池車用主要部品 ·············································································386
Ⅵ.駆動,伝動部品
162.MT ····································································································391
163.AT ····································································································394
164.CVT ·································································································397
165.AMT ·································································································399
166.DCT ·································································································401
167.CVT用金属ベルト ················································································404
168.CVT用チェーン···················································································406
169.トルクコンバータ···················································································408
170.シンクロナイザリング ·············································································410
171.クラッチ·······························································································412
172.クラッチハウジング ················································································414
173.クラッチマスターシリンダー ····································································417
174.クラッチレリーズシリンダー ····································································419
175.クラッチフェーシング ·············································································421
176.クラッチペダル······················································································423
177.チェンジレバー(MTレバー) ·································································426
178.レバー(AT、CVT) ··········································································429
179.ステアリングホイール ·············································································432
180.ステアリングコラム ················································································434
181.ステアリングジョイント ··········································································437
182.ステアリングロック ················································································440
183.油圧式パワーステアリング ·······································································442
184.電動パワーステアリング ··········································································445
185.パワーステアリングポンプ ·······································································451
186.パワーステアリングホース ·······································································453
187.プロペラシャフト···················································································455
188.ドライブシャフトAssy ·······································································458
189.電動4WD····························································································460
190.リヤアクスルシャフト ·············································································462
191.アクスルハウジング ················································································464
192.ディファレンシャルギヤ ··········································································467
193.ディファレンシャルキャリア ····································································470
194.ディファレンシャルケース ·······································································473
195.スチールホイール···················································································476
196.アルミホイール······················································································478
197.タイヤ ·································································································481
198.コントロールケーブル ·············································································484
199.ビスカスカップリング ·············································································486
200.トランスファー······················································································488
Ⅶ.懸架,制動部品
201.ショックアブソーバー ·············································································490
202.コイルスプリング···················································································493
203.リーフスプリング···················································································495
204.トーションバースプリング ·······································································496
205.サスペンションボールジョイント ······························································498
206.スタビライザー······················································································501
207.ブレーキペダル······················································································503
208.ブレーキチューブ···················································································506
209.ブレーキホース······················································································508
210.ブレーキブースター ················································································510
211.ブレーキマスターシリンダー ····································································512
212.ブレーキホイールシリンダー ····································································515
213.ディスクブレーキキャリパー ····································································518
214.ディスクパッド······················································································521
215.ディスクローター···················································································523
216.ブレーキシュー······················································································526
217.ブレーキライニング ················································································529
218.ブレーキドラム······················································································531
219.エアブレーキ·························································································534
220.パーキングブレーキレバー ·······································································535
Ⅷ.車体部品
221.シャシーフレーム···················································································538
222.ラジエーターグリル ················································································540
223.ウィンドガラス······················································································543
224.ウィンドレギュレーター ··········································································545
225.インナーハンドル···················································································548
226.アウターハンドル···················································································551
227.ドアヒンジ····························································································554
228.ドアトリム····························································································557
229.ドアロック(フロント,リヤ,スライド)···················································561
230.バックドアロック···················································································564
231.キーセット····························································································566
232.ドアウェザーストリップ ··········································································567
233.ガラスランウェザーストリップ ·································································569
234.インストルメントパネル ··········································································570
235.グローブボックス···················································································573
236.コンソールボックス ················································································576
237.シート ·································································································579
238.パワーシート·························································································583
239.パワースライドドア ················································································586
240.パワーバックドア···················································································588
241.シートアジャスター ················································································590
242.リクライニング······················································································593
243.ヘッドレスト·························································································595
244.シートベルト·························································································598
245.アッシュトレイ······················································································600
246.シガレットライター ················································································603
247.サンバイザー·························································································605
248.成形天井(ヘッドライニング) ·································································607
249.フロアマット(カーペット) ····································································610
250.サイドミラー·························································································613
251.ルームミラー·························································································616
252.サンルーフ····························································································619
253.マーク ·································································································621
254.フードロック·························································································624
255.トランクロック······················································································627
25.エンジンバルブ
<機能
構造>
エンジンバルブにはインレットバルブとエキゾーストバルブがあり、インレットバルブにより混合気
を燃焼室内に取り入れ、エキゾーストバルブにより燃焼ガスを外部に排出している。
DOHCエンジンの搭載増加により1シリンダー当たりインレットバルブ2個,エキゾーストバルブ
2個の合計4個が採用されている。
〔トヨタプリウスの2ZR-FXEエンジンのエンジンバルブ〕
(トヨタ自動車広報資料より)
・ 上記はトヨタプリウスの2ZR-FXEエンジンのエンジンバルブである。
<材料構成>
・エンジンバルブの主な材料は、インレットバルブには炭素鋼にシリコンとクロムなどを含んだ特殊
鋼が採用され、エキゾーストバルブには炭素鋼にクロムとニッケルなどを含んだ特殊鋼が採用され
ている。
67
部品名:エンジンバルブ
全生産個数
(14年)
169,440
千個
全生産額
(14年)
204
億円
(単位:千個,%)
カーメーカー
部品メーカー
トヨタ
日 産
ホンダ
マツダ
三 菱
いすゞ
(三菱ふそう)
スズキ
ダイハツ
富士重
日 野
UD
合 計
12,750 100
85
内製
愛三工業
フジオーゼックス
日鍛バルブ
三菱重工業
42,784 79
302 1
70
2
9,168 19 15,014 31
15
92
9,168 25
2,250 6 13,608 37
15
15
90
1,306 9
1,210 8
8
8
海外メーカー
合 計
61,120 36 16,320 10 15,000 9 15,120 9
100 ―
100 ―
100 ―
100 ―
149 0
306 1
1
5
2,678 6 5,814 12 3,700
18
95
25
8,880
60
9,821 65
2,220
66
15
2,232 86
15
14,880 9 6,120 4 14,800
100 ―
100 ―
100
9,960 18
100
8
24
15
432
10
11,280 23
864
100
20
2,592
60
432
10
1
2
130 0
25
7
3
9 9,960 6 11,280 7 4,320 3
―
100 ―
100 ―
100 ―
26
5
364
70
520
100
0
14
0
―
12,750 100
8
53,933 100
32
48,648 100
29
36,498 100
22
15,015 100
9
2,596 100
2
169,440 100
100 ―
愛三工業………………トヨタ,マツダ,三菱ふそう,いすゞ,ダイハツ,日野向けにエンジンバルブを納入しており、メイ
ンの納入先はトヨタ,ダイハツと推定される。
フジオーゼックス……トヨタ,日産,三菱自動車,三菱ふそう,いすゞ,スズキ,富士重工,日野,UDトラックス向けに
エンジンバルブを納入している。日産,いすゞ,富士重工でのシェアが高くなっている。
日鍛バルブ……………トヨタ,ホンダ,マツダ,スズキ,日野向けにエンジンバルブを納入しており、メインの納入先はマ
ツダとなっており、マツダのエンジンバルブの全量の90%を担当している。(スカイアクティブエン
ジン搭載車種、その他全般に納入している。)
他のカーメーカーに関しては、トヨタ向けでは、プリウス,カローラ,RAV4,プラド等、ホンダ
向けではN-BOX、スズキ向けでは、スイフト,軽自動車全般、日野向けでは、レンジャー,デュ
トロ向けにエンジンバルブを納入している。
三菱重工業……………日産,マツダ,三菱自工,三菱ふそう,スズキ,日野,UDトラックス向けにエンジンバルブを納入
している。メインの納入先は三菱自動車としている。日産向けでは、マーチ,キューブ等の小型車エ
ンジン向けに、マツダ向けではプレマシー,アクセラ,CX-5などのディーゼルエンジン、スズキ
向けではエスクードの4気筒,6気筒エンジン向けにエンジンバルブを納入している。
※なお、単価については材料,スペックにより様々であるものの、乗用車用で80~500円/個(軽自動車用で80円/
個、小型車用で100~120円/個、スポーツカーの排気バルブで400~500円/個)
、小型トラック用で250~
300円/個となっている。また、中型トラック用は500~600円/個、大型トラック用は700~800円/個と
なっている。(基本的にエンジンの仕様により単価は異なり、負荷の低いエンジン用エンジンバルブの単価は安く、負荷の
高いエンジン用エンジンバルブの単価は高くなっている。)
部品 メ ーカ ー
本社 所 在地
資本金
(百 万 円)
売上 高
(百万 円 )
従 業員
( 人)
主 要 製品 ( 売上 高 比率 )
愛 三工 業
愛 知県 大 府市 共 和町 1-1-1
7,649
192,944
電 子 制 御 燃 料 噴 射 製 品 (60) ,
キャ ニ スタ (13), エ ンジ ン バル
8,218 ブ(5), キャ ブ レタ (1), 他 自動
車 部 品 (17) , 自 動 車 部 品 以 外
(4)
フ ジオ ー ゼッ ク ス
静 岡県 菊 川市 三 沢1500-60
3,018
16,299
603 自動 車 部品 製 造(95),流 通 (5)
日 鍛バ ル ブ
神 奈川 県 秦野 市 曽屋 518
4,530
38,972
小型 エ ンジ ン バル ブ (77), 舶用
2,261 部 品 (7) , 可 変 動 弁 ・ 歯 車
(12), 他(4)
三 菱重 工 業
東 京都 港 区港 南 2-16-5
265,608
3,349,598
エネ ル ギー ・ 環境 (37), 交 通・
80,583 輸送 (14), 防 衛・ 宇 宙(14),機
械・ 設 備シ ス テム (33), 他 (2)
68
135.車載用カメラ
<機能
構造>
〔トヨタヴァンガードのバックガイドモニターシステム構成〕(トヨタ自動車広報資料より)
No.
(1)
名
称
主な機能
バックモニターカメラ(パナソニッ ・バックドアアウトサイドガーニッシュに取り付けら
ク製)
れており、車両後方の状況を撮像し、NTSC映像
(テレビジョンカメラASSY)
信号をHDDナビゲーションに出力する。
〔トヨタヴァンガードのサイドモニターシステム構成〕(トヨタ自動車広報資料より)
No.
(1)
名
称
サイドモニターカメラ(パナソニッ
ク製)
(サイドテレビジョンカメラ)
主な機能
・車両左側(助手席側ドアミラー下部に内蔵)に取り
付けられており、車両左側の状況を撮像し、NTS
C映像信号をバックガイドモニターコンピュータ
ーに出力する。
336
部品名:車載用カメラ
カーメーカー
部品メーカー
トヨタ
デンソー
○
パナソニック
○
富士通テン
○
全生産個数
(14年)
日 産
○
マツダ
ソニー
○
日立オートモティブシステムズ
○
○
○
日本電産エレシス
スズキ
ダイハツ
286.7
億円
富士重
日 野
○
○
UD
○
○
○
○
○
○
○
○
○
○
○
○
コスタール
TRW
いすゞ
○
市光工業
コンティネンタル
三 菱
(三菱ふそう)
全生産額
(14年)
○
○
クラリオン
ホンダ
7,350
千個
○
○
トヨタ……………2015年以降、自動ブレーキとして、Safety Sense PとSafety Sense Cを採
用していく方向となっている。この内、Safety Sense Pのミリ波レーダー+カメラは、デン
ソー製を採用し、Safety Sense Cの赤外線レーザー+カメラは、コンティネンタル社製を採
用している。トヨタでは、Safety Sense Cをカローラフィールダーに採用している。ラクテ
ィスのディーラーオプション用バックガイドモニター,ブラインドコーナーモニターは富士通テン製を、
サイドモニターシステムは村上開明堂製を採用している。
日産………………エクストレイル,ノートのエマージェンシーブレーキにTRW社製の単眼カメラを採用している。キュー
ブのディーラーオプション用フロントサイドビューモニター(カラー映像)、バックビューモニター(カ
ラー映像)はファルテック製を採用している。
ホンダ……………ホンダでは、2015年2月から発売の新型レジェンドにミリ波レーダーと単眼カメラを組み合わせた運
転支援システム「Honda SENSING」を採用している。単眼カメラは日本電産エレシス製を採用
し、ミリ波レーダーは富士通テン製を採用している。
マツダ……………マツダでは、2012年11月にアテンザをフルモデルチェンジし、i-ACTIVSENSEを採用し
ている。車線逸脱警報用にはコンティネンタル社製の単眼カメラを採用している。
三菱自動車………2012年10月にフルモデルチェンジしたSUVのアウトランダーに先進安全技術のe-Assist
を採用。LDW用にコスタール社製単眼カメラを採用している。
ダイハツ…………ブーンのディーラーオプション用バックモニター(ブラック/メッキ調)は富士通テン製を採用している。
富士重工…………レガシィのアイサイト用ステレオカメラは日立オートモティブシステムズ製を、リヤビューカメラはクラ
リオン製を採用している。レヴォーグなどに搭載のアイサイトver.3のステレオカメラも日立オートモ
ティブシステムズ製を採用している。
クラリオン………ほぼ全てのカーメーカーに車載用カメラを納入している。
パナソニック……マツダが2013年11月から発売開始の新型アクセラにディーラーオプション用バックモニター(バッ
クカメラ)を納入している。
337
市光工業…………車載用カメラとしては、ミラー吊り下げタイプやオンダッシュタイプ(据え置きタイプ)などがあり、各
カーメーカーの販社,電装品会社を経由して、三菱ふそう,いすゞ,日野,UDトラックスの各トラック
メーカーに納入している。トヨタ,日産,マツダ,ダイハツ,ボルボなどのトラックにも対応可能として
いる。後方確認用CCDカメラにはカラーと白黒があるとしている。
ソニー……………日産が2006年11月に全面改良したスカイラインのサイドブラインドカメラはソニー製となっている。
また、ホンダアクセスのディーラーオプション用カメラもソニー製となっている。具体的には、フリード
スパイク(2014年4月~)のディーラーオプション用フロントカメラシステム(カラーCMOSカメ
ラ、約120万画素)、コーナーカメラシステム(カラーCMOSカメラ、約120万画素)、リアワイ
ドカメラシステム(カラーCMOSカメラ、約120万画素)の車載用カメラは全てソニー製となってい
る。
部品 メ ーカ ー
資本金
(百 万 円)
本社 所 在地
売上 高
(百万 円 )
従 業員
( 人)
主 要 製品 ( 売上 高 比率 )
デ ンソ ー
愛 知県 刈 谷市 昭 和町 1-1
187,457
4,095,925
自動 車 部品 等 ・日本 (46), 同 ・北
139,842 米(20),同 ・欧 州(11),同 ・豪亜
(21), 他(2)
パ ナソ ニ ック
大 阪府 門 真市 大 字門 真 1006
258,740
7,736,541
271,789
AP (14), エ コS (22), A VC
(19), AI S (33), 他(12)
富 士通 テ ン
神 戸市 兵 庫区 御 所通 1-2-28
5,300
303,376
10,187
インフォテインメ ント 機器
(77), 自動 車 用電 子 機器 (23)
ク ラリ オ ン
さ いた ま 市中 央 区新 都 心7-2
26,100
191,337
9,667
自動 車 機器 事 業(83),特 機 事業
(10), 他(7)
市 光工 業
神 奈川 県 伊勢 原 市板 戸 80
8,929
88,698
3,366
自 動 車 部 品 関 連 (89) , 用 品
(9), 他 (2)
646,654
7,767,266
MP & C(21),ゲ ー ム(10),I
P & S (9) , H E & S(15) ,デ
140,900
バ イ ス (8) , 映 画 ・ 音楽 (17),
金融 他 (20)
東 京都 千 代田 区 大手 町 2-2-1
新 大手 町 ビル
15,000
806,800
自動 車 部分 品 及び 輸 送用 並 びに
6,307 産業 用 機械 器 具・ シ ステ ム の開
発, 製 造, 販 売及 び サー ビ ス
横 浜市 神 奈川 区 新浦 島 町1-1
-25 テ ク ノウ エ イブ 100 15
階
5,300.67
67,647
―
―
ソ ニー
東 京都 港 区港 南 1-7-1
日 立オ ー トモ テ ィブ
シ ステ ム ズ
コ ンテ ィ ネン タ ル・
オ ート モ ーテ ィ ブ
コ スタ ー ル
―
T RW
オ ート モ ーテ ィ ブジ ャ パン
横 浜市 中 区新 山 下1-16-5
1,088
12,250
日 本電 産 エレ シ ス
( 旧 ホ ンダ エ レシ ス )
神 奈川 県 川 崎 市 幸区 新 川 崎 28
1,950
―
338
820
各種 自 動車 関 連ブ レ ーキ シ ステ
ム・ 電 装品 ・ 電子 部 品
― レイ ン セン サ ー
190 自動 車 部品
1,088
車体 系 の自 動 車電 子 制御 ユ ニッ
ト
禁 無 断 転 載
2015年版
主要自動車部品255品目の国内における
納入マトリックスの現状分析
価
格:95,000 円(消費税別)
発刊日:2015 年 6 月 1 日
発刊者:総合技研株式会社
本
社:〒450-0003
名古屋市中村区名駅南一丁目 28 番 19 号
名南クリヤマビル
TEL
(052)565-0935㈹
E-MAIL [email protected]
URL http://www1.odn.ne.jp/sogogiken/