1 SARRALLE SPAIN Office/ Works: Bº Landeta 20730 Azpeitia (Gipuzkoa) Spain Tel.: + 34 943 15 70 88 Fax: + 34 943 15 72 89 E-mail: [email protected] sarralle@sarralle com Web: www.sarralle.com SARRALLE AIF EQUIPMENT QINDIA INDIA SARRALLE Regd. Office: 238-B AJC Bose Road, 2nd Floor Kolkata - 700020 Works: NH NH-6, 6, P.O. Mahishrekha, Mouza – Madhabpur, P.S. Uluberia, Dist. – Howrah – 711303. Office: Ecospace, Ambuja Realty 3B Tower, 2nd Floor, Kolkata - 700156 E-mail: [email protected] info@sarrall com Web: www.sarrallindia.com 2 Reference Customers 3 Overview 1. Set up 45 years ago – at Azpeitia in Spain. 2. Has engineering and manufacturing units spread across Spain, India, Argentina, and Brazil. 3. With a team of 400 people, the company had a turnover of 200 M Euros in 2007. 4 4. Has executed orders for design and supply of equipment to three steel plants in India 5. Has commissioned two greenfield plants in India – 100 100--ton EAF, LF and FE System at Jindal,, Raigarh, Jindal Raigarh, 70 70--t, EAF, LF and FE system at Usha Martin, Jamshedpur 6 6. Has set up an engineering and manufacturing base in India 4 SARRALLE INDIA NEW FACILITIES IN KOLKATA A Model Plant for Engineering & Manufacturing Equipments with a Total Production Capacity of 4,000 Tons per year & shift 5 THE ART OF MANUFACTURING 1. Sarralle Group is expert in the manufacturing / fabrication process and for this reason has decided to have its own process, manufacturing set up in Kolkata. The main goals are the following: • C t l th Control the quality lit th thatt our customers t expectt ffrom us. • Control & achieve the delivery time given to our customers that is much lower than the rest of our competitors. • Give total support after successful commissioning of a plant / equipment equipment. Sarralle India has an experienced technical team, trained in Spain for that purpose. 6 THE ART OF MANUFACTURING 2. Sarralle Group experience & procedures have been applied in our new set up up, based in Kolkata: • Procedure for Design & Development. • Procedure for Releasing g for Manufacture. • Procedure for Acceptance of Inspection. • Procedure for Control of Production & Measuring. g • Procedure for Welding & Inspection. • And for Other activities & Applications. 7 8 EBT type lower shell for JSPL 9 Spout type lower shell for L & T 10 Tilting platform for 100 T EAF 11 12 Tilting platform assembly with lower shell 13 Tilting platform assembly with lower shell 14 I l t ducts Inlet d t 15 16 Traverse supplied to JSPL, Raigarh for 100 T EAF 17 Traverse supplied to JSPL, Raigarh for 100 T EAF 18 Traverse of special design supplied to Usha Martin 19 PROJECT MONITORING 1. Sarralle Group, including Sarralle India, has developed an internal procedure/document/report to inform and assure our customers that the execution of a project is going on time or in advance. 20 WORLD CLASS MACHINERY TO ASSURE THE BEST QUALITY TO OUR CUSTOMERS • 50 50,000 000 sq sq. ft ft. of shed area + 18 18,000 000 sq sq. ft ft. of open area for manufacturing / storage • 40-ton, 20-ton, and 10-ton EOT cranes • 5 5-ton ton forklift truck • CNC Oxi-cutting Machine, • Circular Saw Cutting Machine • Plate bending machine • Automatic pipe bending machine • Manual pipe bending machine • MIG Welding g Machines ((Sarralle India used only y MIG Welding) g) • 500-ton Hydraulic Press • Positioner 21 22 23 ENGINEERING AND CORPORATE BUILDING Sarralle India has more than 2 2,000 000 Sq Meters of office area area, where more than 25 Engineers (Mechanical & Electrical) work with the latest design software (3D, Solid Edge, E-Plan, etc) to develop all the projects from the conceptualisation to the last stage of detail engineering - allowing easy manufacturing of all the equipments in our own work shop. 24 ENGINEERING Sarralle India India, like the rest of the Sarralle Group Group, has installed the latest design software to check and be sure that the design is perfect from the initial stage of conceptualization of each & every project. 25 COMMISSIONING AND ERECTION OF THE EQUIPMENTS SUPPLIED BY SARRALLE GROUP IN INDIA 1. Sarralle have so far supplied / commissioned following green field projects in India: • JINDAL STEEL & POWER (100 Tons EAF, LF & FES with Auxiliaries and Complete Control & Automation System). • USHA MARTIN (70 Tons EAF, LF & FES with Auxiliaries and Complete Control & Automation System). • RAMSARUP (70 Tons EAF, LF & FES with Auxiliaries and Complete Control & Automation System). • L&T Special Steels & Forgings (100 Tons EAF EAF, LF LF, VD/VOD VD/VOD, VIC & FES) 2. Sarralle Group, with the main support of Sarralle India, has been able to reduce the commissioning time of such a big green field projects, due to the complete control and monitoring from the initial stage of conceptualization of the project. 26 ORDERS UNDER EXECUTION BY SARRALLE GROUP IN INDIA 1. Rourkela Steel Plant (SAIL) • 150 T LF on turnkey basis with high tension installation and complete erection • Auxiliaries including ladle transfer car and complete control & automation t ti system t 2. Mishra Datunigam Limited • 20-25 20 25 T SMS (Steel Melting Shop) on turnkey basis with high tension installation and complete erection 3 Crest Steel & Power 3. • 60 T SMS: EAF, LF, VD, FES & CCM 4 Welspun 4. • 40 T SMS: LF with Auxiliaries 27 ORDERS UNDER EXECUTION BY SARRALLE GROUP IN INDIA 5. JSPL • 110 T SMS: LF with Auxiliaries 6. JSW • FES: FES 130 Nm3/Hour N 3/H with ith Auxiliaries A ili i 7. OCL IRON & STEEL LIMITED • 40 T EAF EAF, LF LF, VD VD, FES & AUXILIARIES 28 SARRALLE INDIA REFERENCE FOR AUXILIARY EQUIPMENT DESCRIPTION CUSTOMER 5 NOS LADLES LARSEN AND TOUBRO SPECIAL STEEL AND FORGINGS, HAZIRA 1 NO LADLE, DG OPERATED LADLE CAR, BAIL ARM LARSEN AND TOUBRO HEAVY FOUNDRY, HAZIRA 2 NOS SCRAP BUCKETS LARSEN AND TOUBRO SPECIAL STEEL AND FORGINGS, HAZIRA 8 NOS SCRAP BUCKETS, TRAVERSE, NIPPLING STANDS, SCRAP CHUTE JSL, ORISSA 2 NOS SLAB TRANSFER CAR, 2 NOS SCRAP BUCKET CAR, 1 NO COIL CAR, 1 NO SCRAP CHUTE CAR JSL, ORISSA 29 SARRALLE INDIA REFERENCE FOR AUXILIARY EQUIPMENT DESCRIPTION CUSTOMER 4 NOS LADLE CAR (280 T CAPACITY) JSW, VIJAINAGAR 1 NO SCRAP BUCKET CAR, 1 NO LADLE CAR, 2 NOS LADLE CAR WITH VACUUM TANK LARSEN AND TOUBRO SPECIAL STEEL AND FORGINGS, HAZIRA BAG FILTER HOUSE, FORCED DRAFT COOLER, VD COVER LARSEN AND TOUBRO SPECIAL STEEL AND FORGINGS, HAZIRA NIPPLING STANDS, COMPLETE GRANSHOT ASSEMBLY CONSISTING OF LADLE TILTER, GRANSHOT TANK, TUNDISH, EMERGENCY LAUNDER, SLIDE GATE ETC ESSAR, HAZIRA URNACE EXCHANGE DEVICE, SPARE BOTTOM EAF SHELL, WATER COOLED ELBOWS, PANELS OF VARIOUS TYPES JINDAL STEEL AND POWER, RAIGARH FURNACE EXCHANGE DEVICE, SPARE BOTTOM EAF SHELL USHA MARTIN INDUSTRIES, JAMSHEDPUR 30 Commissioning of a 100 Tons EAF in JINDAL STEEL & POWER 31 32 33 34
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