an ISO 9001: 2008 Registered Company MOPAR B/RB COMPRESSOR/ALTERNATOR BRACKET KIT with LATE-MODEL SAGINAW POWER STEERING PUMP 161002 COMPRESSOR ALTERNATOR SAGINAW POWER STEERING PUMP 902010 REV C 5/12/14 INSTRUCTIONS, BRACKET KIT 161002, PG 1 OF 9 Bracket Systems TM Table of Contents PAGES 1. 2. 3. 4. 5. 6. 7. 8. 9. COVER TABLE OF CONTENTS B/RB MOPAR INSTALLATION B/RB MOPAR INSTALLATION (CONT.) FIGURES 1 & 1a COMPRESSOR/POWER STEERING INSTALLATION FIGURES 2 & 2a ALTERNATOR “B” MOUNT INSTALLATION FOR 350, 361, 383, 400 MOPAR FIGURE 3 ALTERNATOR “RB” MOUNT INSTALLATION FOR 413, 426, 440 MOPAR FIGURE 4 B/RB MOPAR BELT ROUTING PACKING LIST 902010 REV C 5/12/14 INSTRUCTIONS, BRACKET KIT 161002, PG 2 OF 9 2 Bracket Systems TM B/RB MOPAR INSTALLATION 5-27/32” CYL HEAD TO COMP GRV 2 B: 9.98” DECK HEIGHT (350, 361, 383, 400) RB: 10.725” DECK HEIGHT (413, 426, 440) THIS BRACKET IS DESIGNED FOR MOPAR B/RB WITH LATE-MODEL SAGINAW-STYLE POWER STEERING. USE WITH OEM 2-GROOVE WATER PUMP PULLEY AND OEM 4-GROOVE CRANKSHAFT PULLEY. IF PULLEYS ARE NEEDED, THE FOLLOWING ARE AVAILABLE FROM VINTAGE AIR: 735005 4-GROOVE CRANKSHAFT PULLEY 735004 2-GROOVE WATER PUMP PULLEY 5-7/32” CYL HEAD TO COMP GRV 1 IDENTIFY WATER PUMP HOUSING BEFORE PROCEEDING TO COMPRESSOR/BRACKET INSTALLATION INSTRUCTIONS. THE SHORT BOSS HOUSING REQUIRES WASHERS AND/OR SPACERS TO ACHIEVE DESIRED THICKNESS OF 2 25/32” LENGTH. NOTE: ASSEMBLE ALL BRACKETS LOOSELY TO ENGINE BEFORE TIGHTENING BOLTS. THIS WILL ENSURE PROPER ALIGNMENT OF ALL BRACKETS. 2 25/32” LONG BOSS LESS THAN 2 25/32” SHORT BOSS 3-1/2” ENG BLOCK TO 1ST GRV OF CS PULLEY 4-1/8” ENG BLOCK TO 2ND GRV OF CS PULLEY 5” ENG BLOCK TO 3RD GRV OF CS PULLEY 3 5-5/8” ENG BLOCK TO 4TH GRV OF CS PULLEY 902010 REV C 5/12/14 INSTRUCTIONS, BRACKET KIT 161002, PG 3 OF 9 Bracket Systems TM B/RB MOPAR INSTALLATION (CONT.) LONG BOSS COMPRESSOR/BRACKET INSTALLATION: WATER PUMP HOUSING WITH LONG BOSS HOUSING (2 25/32” LENGTH), WITH POWER STEERING. INSTALL COMPRESSOR/BRACKET AS SHOWN ON PAGE 5. SHORT BOSS COMPRESSOR/BRACKET INSTALLATION: WATER PUMP HOUSING WITH SHORT BOSS HOUSING, WITH POWER STEERING. INSTALL COMPRESSOR/BRACKET AS SHOWN ON PAGE 5. POWER STEERING WITH SAGINAW PUMP: KIT IS DESIGNED FOR LATE-MODEL SAGINAW-STYLE POWER STEERING AND OEM BRACKET ADJUSTMENT. REMOVE WELDED NUT FROM REAR POWER STEERING BRACKET BEFORE INSTALLING COMPRESSOR REAR BRACKET AS SHOWN IN FIGURE 1, BELOW. SLOT FRONT POWER STEERING BRACKET FOR BOLT CLEARANCE. SEE FIGURE 1a, BELOW. REAR POWER STEERING BRACKET IS IN OEM POSITION. .250L SPACERS ARE NECESSARY BETWEEN FRONT POWER STEERING BRACKET AND POWER STEERING PUMP. ADD ADDITIONAL WASHERS IF NECESSARY. PS BRACKET CENTER AXIS REMOVE WELDED NUT LATE SAGINAW PS BRKT OEM REAR POWER STEERING BRACKET FIGURE 1 FRONT VIEW 1.750” FOR REFERENCE *AREA TO BE REMOVED FROM POWER STEERING BRACKET* 1. LOCATE ENDS OF SLOT. DRILL 1/8” PILOT HOLES FOLLOWED BY 7/16” HOLES. FIGURE 1a 2. ONCE ENDS OF SLOT ARE DRILLED TO SIZE, REMOVE REMAINING MATERIAL BETWEEN HOLES CREATING THE SLOT AS ILLUSTRATED. SCRIBE CENTERLINES AS SHOWN. POWER STEERING WITH FEDERAL PUMP: VINTAGE AIR POWER STEERING BRACKET KIT #161010 IS REQUIRED. SAGINAW PUMP FEDERAL PUMP 902010 REV C 5/12/14 INSTRUCTIONS, BRACKET KIT 161002, PG 4 OF 9 4 Bracket Systems TM COMPRESSOR/POWER STEERING INSTALLATION REFER TO HARDWARE PACKING LIST FOR NUMBERED PART DESCRIPTIONS. 8 16 8 8 9 5 3 2 BB MOPAR FRONT COMPRESSOR BRKT 166000 9 BB MOPAR REAR COMPRESSOR BRKT 166001 8 8 1 WATER PUMP HOUSING 14 LATE-MODEL SAGINAW-STYLE POWER STEERING REAR BRKT 6 12 2 FIGURE 2a LONG BOSS (2 25/32”) 8 1 FIGURE 2 * TO SHIM BOSS HEIGHT, ADD WASHERS AND OR SPACER(S) AT THESE LOCATIONS IF ADJUSTMENT IS NECESSARY. VINTAGE AIR PROVIDES (10) ADDITIONAL WASHERS, (3) ADDITIONAL 1/4” SPACERS AND (1) ADDITIONAL 1/8” SPACER TO ADJUST BOSS HEIGHT. 5 8 *10 * 14 * 2 SHORT BOSS EX. (2 9/16”) 902010 REV C 5/12/14 INSTRUCTIONS, BRACKET KIT 161002, PG 5 OF 9 8 Bracket Systems TM ALTERNATOR “B” MOUNT INSTALLATION FOR 350, 361, 383, 400 MOPAR THIS BRACKET IS DESIGNED FOR 383-440 MOPAR VEHICLES WITH POWER STEERING. INSTALL ALTERNATOR BRACKET AS SHOWN IN FIGURE 3, BELOW. OEM ALTERNATOR EAR BUSHING MUST BE ¾” LONG. IF TOP REAR ALTERNATOR EAR BUSHING IS LONGER THAN ¾”, IT WILL BE NECESSARY TO TRIM THE BUSHING TO ENSURE THE BOLT WILL THREAD INTO THE ENGINE BLOCK. SEE FIGURE 3, BELOW. ALTERNATOR BRACKET 166003 “RB” ALTERNATOR MOUNT 13 11 ALTERNATOR EAR “B” ALTERNATOR MOUNT BB MOPAR REAR ALTERNATOR BRKT 166003 4 7 8 BB MOPAR FRONT ALTERNATOR BRKT 166002 17 FIGURE 3 6 8 8 2 902010 REV C 5/12/14 INSTRUCTIONS, BRACKET KIT 161002, PG 6 OF 9 6 Bracket Systems TM ALTERNATOR “RB” MOUNT INSTALLATION FOR 413, 426, 440 MOPAR THIS BRACKET IS DESIGNED FOR 383-440 MOPAR VEHICLES WITH POWER STEERING. INSTALL ALTERNATOR BRACKET AS SHOWN IN FIGURE 4, BELOW. OEM ALTERNATOR EAR BUSHING MUST BE ¾” LONG. IF TOP REAR ALTERNATOR EAR BUSHING IS LONGER THAN ¾”, IT WILL BE NECESSARY TO TRIM THE BUSHING TO ENSURE THE BOLT WILL THREAD INTO THE ENGINE BLOCK. SEE FIGURE 4, BELOW. ALTERNATOR BRACKET 166003 OPTIONAL: AREA OUTSIDE DASH MARKS CAN BE REMOVED FOR “RB” APPLCATIONS “RB” ALTERNATOR MOUNT “B” ALTERNATOR MOUNT ALTERNATOR EAR BB MOPAR REAR ALTERNATOR BRKT 166003 15 8 8 5 3 9 BB MOPAR FRONT ALTERNATOR BRKT 166002 8 6 6 17 8 FIGURE 4 8 7 2 902010 REV C 5/12/14 INSTRUCTIONS, BRACKET KIT 161002, PG 7 OF 9 Bracket Systems TM B/RB MOPAR BELT ROUTING VINTAGE AIR RECOMMENDED BELT LENGTHS ARE 56” ALTERNATOR AND 47 ½” POWER STEERING. ALTERNATOR COMPRESSOR WATER PUMP SAGINAW POWER STEERING PUMP 902010 REV C 5/12/14 INSTRUCTIONS, BRACKET KIT 161002, PG 8 OF 9 8 Bracket Systems TM MOPAR B/RB COMPRESSOR/ALTERNATOR PACKING LIST No. QTY. PART No. DESCRIPTION 1. 2. 3. 4. 5. 166000 166001 166002 166003 191014 BB MOPAR FRONT COMPRESSOR BRACKET BB MOPAR REAR COMPRESSOR BRACKET BB MOPAR FRONT ALTERNATOR BRACKET BB MOPAR REAR ALTERNATOR BRACKET 383-440 MOPAR COMPRESSOR/ALTERNATOR HARDWARE KIT 1 1 1 1 1 CHECKLIST CHECKED BY: PACKED BY: DATE: 1 2 4 BRACKET KIT 161002 3 5 902010 REV C 5/12/14 INSTRUCTIONS, BRACKET KIT 161002, PG 9 OF 9
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