TOOL NEWS
2013.11 Update
Multi-functional Indexable Cutter
APX3000/4000
B055A
rt
Inse
&
er
o
H ld sion
an
Exp
A new generation of
high performance cutters.
Multi-functional Indexable Cutter
APX3000/4000
Multi functional
The APX is highly effective in various 3-D machining operations including excellent ramping capabilities.
cPocketing
nHelical cutting
mFace milling
bSlot milling
v3-D copying
zShoulder Milling
xRamping
High Rigidity Cutter Bodies
Effective Deep Hole Machining
Rigidity has been increased by using a larger amount of backing metal
behind the insert.
Resistance to corrosion and abrasion on the cutter bodies made
possible by using a superior highly heat resistant alloy and a special
surface treatment.
The cutter bodies are designed with through coolant holes to improve
cooling and chip disposal.
APX3000/4000, an extra long shank type is now available for difficult
to reach applications.
(Long, extra long shank type)
(Standard shank type)
1
INSERT GRADES FOR A WIDE RANGE OF MATERIALS
MP6100,MP7100,MP9100 - With accumulated Al-Ti-Cr-N based PVD coating
PVD coatings have properties such as toughness,
low coefficient of friction and excellent welding,
wear and heat resistance. This results in tough,
precision grades such as MP6100, MP7100 and MP9100.
TOUGH-Σ Technology
A fusion of the separate coating technologies;
PVD and multi-layering realizes extra toughness.
Heat resistance
Excellent welding resistance
due to low coefficient of friction
Oxidation temperature (ºF)
2190
PVD accumulated coating
Special cemented carbide
substrate
2012
1832
MP61 00
MP7100
MP9100
1652
1472
Conventional
1292
2700
2800
*Graphical representation.
3100
CVD coated MC5020
M40
S30
S40
coated VP15TF
With high wear resistance and outstanding
fracture resistance, MC5020 is ideal for milling
for cast iron.
Stable machining properties are enabled when
the coating is combined with a high wear and
fracture resistant carbide substrate.
VP20RT
S20
PVD
MP9130
S10
Application range
VP15TF
Heat Resistant Alloy • Ti Alloy
VP20RT
M30
S
MP7130
Stainless Steel
VP20RT
P40
M20
ISO
PVD
MP9120
Application range
M M10
MP6130
P30
VP15TF
MP6120
P20
Steel
Multi-layering of the coating
prevents any cracks
penetrating through to the
substrate.
ISO
PVD
P P10
3000
Wear resistance
Application range
ISO
2900
Hardness (Hv)
coated VP20RT
Ideal for heavy interrupted cutting of stainless
and general steels because of the excellent
fracture resistance properties.
Low Cutting Resistance Inserts
Ideal Heat Disposal and Chip Control
Advanced simulation technology has been utilized to develop the inserts.
Efficient machining on low rigidity machines and workpieces is now
possible and is ideal for thin wall or extended reach applications.
Heat generated during cutting has been reduced due to the APX’s
special geometry.
Ideal chip shape formed by the insert for easy disposal.
APX
Competitor’s
Double-phased
helical rake angles
Tough cutting edge
(Convex curve)
Low heat generation
Insert Size
Insert Chip Breaker
APX4000
APX3000
Max. Depth of Cut
Max. Depth of Cut
.591"
High heat generation
<Cutting conditions>
Workpiece : Alloy steel
Tool
: APX3000UR164SA16SA
Insert
: AOMT123608PEER-M
Grade
: VP15TF
Cutting speed : 490 SFM
Feed per tooth : .006 IPT
Width of cut : .236 inch
Depth of cut : .236 inch
.394"
General Use
M breaker
(APX3000, APX4000)
Rake angle: 25°
Strong Cutting Edge Type
H breaker
(APX3000, APX4000)
Rake angle: 7°
Aluminum alloy machining
(Ground & Polished)
GM breaker
(APX3000)
Rake angle: 25°
Note) Rake angle when the insert is set in the cutter body.
2
MULTI-FUNCTIONAL INDEXABLE CUTTER
MULTI FUNCTIONAL
MILLING
Including
Flat faces
Finishing
Roughing
APX3000
P
M
K
N
Fig.1
S
H
Max. Depth of Cut
Fig.2
Max. Depth of Cut
Fig.3
a Air / coolant through.
a Low resistance insert
and high rigidity body.
Max. Depth of Cut
a Ideal chip control.
a High wall accuracy can be
Fig.4
produced by using this cutter
and unique insert geometry.
Max. Depth of Cut
y SHANK TYPE
─
.008
.079
3
─
B Holders
*
.094
.125
Order Number
APX3000UR081FA10SA
081SA08SA
102FA10SA
102SA10SA
122FA12SA
122SA12SA
123FA12SA
123SA12SA
163FA12SA
163SA12SA
164FA12SA
164SA12SA
163FA16SA
163SA16SA
164FA16SA
164SA16SA
205FA20SA
205SA20SA
246FA20SA
246SA20SA
APX3000UR081SA08SB
102SA10SB
122SA12SB
123SA12SB
163SA12SB
164SA12SB
163SA16SB
164SA16SB
205SA20SB
246SA20SB
: Inventory maintained.
Dimensions(inch)
Max.
Ramping Type
Angle (Fig.)
%°
*
D1
D4
.500
.500
.625 3.250 1.120
.500 3.250 1.120
6
6
1
a
1
1
Insert
Screw
TPS25
TIP07F
Anti-seize
Lubricant
MK1KS
2
a
2
.625
.625 3.625 1.190 11.5
1
TPS25
TIP07F
MK1KS
TPS25
TIP07F
a
2
.625
.625 3.625 1.190 11.5
MK1KS
2
TPS25
TIP07F
a
2
.750
.750 4.375 1.380
MK1KS
7.5
1
TPS25
TIP07F
a
2
.750
MK1KS
.750 4.375 1.380
7.5
2
TPS25
TIP07F
a
MK1KS
3
a
3
.750
.750 4.375 1.380
7.5
1
TPS25
TIP07F
MK1KS
.750
.750 4.375 1.380
7.5
2
TPS25
TIP07F
MK1KS
a
3 1.000
.750 4.375 1.570
4.5
4
TPS25 ─ 1
TIP07F
MK1KS
a
3 1.000
.750 4.375 1.570
4.5
3
TPS25 ─ 1
TIP07F
MK1KS
a
4 1.000
.750 4.375 1.570
4.5
4
TPS25 ─ 1
TIP07F
MK1KS
R
Clamp Torque (lbf-in) : TPS25=8.9, TPS25 ─ 1=8.9
a
Stock
Number of Teeth
Insert
Corner
Re
Standard
A Holders
Type
Right hand tool holder only.
a
L1
L2
Wrench
a
4 1.000
.750 4.375 1.570
4.5
3
TPS25 ─ 1
TIP07F
MK1KS
a
3 1.000 1.000 4.750 1.570
4.5
1
TPS25 ─ 1
TIP07F
MK1KS
a
3 1.000 1.000 4.750 1.570
4.5
2
TPS25 ─ 1
TIP07F
MK1KS
a
4 1.000 1.000 4.750 1.570
4.5
1
TPS25 ─ 1
TIP07F
MK1KS
a
4 1.000 1.000 4.750 1.570
4.5
2
TPS25 ─ 1
TIP07F
MK1KS
a
5 1.250 1.250 5.125 1.970
3.1
1
TPS25 ─ 1
TIP07F
MK1KS
a
5 1.250 1.250 5.125 1.970
3.1
2
TPS25 ─ 1
TIP07F
MK1KS
a
6 1.500 1.250 5.125 1.970
6 1.500 1.250 5.125 1.970
2.3
2.3
4
TPS25 ─ 1
TIP07F
MK1KS
3
TPS25 ─ 1
TIP07F
MK1KS
a
.500
.625
.500 3.250 1.120
6
.625 3.625 1.190 11.5
2
TPS25
TIP07F
MK1KS
a
1
2
2
TPS25
TIP07F
MK1KS
a
2
.750
.750 4.375 1.380
7.5
2
TPS25
TIP07F
MK1KS
a
3
.750
.750 4.375 1.380
7.5
2
TPS25
TIP07F
MK1KS
a
3 1.000
.750 4.375 1.570
4.5
3
TPS25 ─ 1
TIP07F
MK1KS
a
4 1.000
.750 4.375 1.570
4.5
3
TPS25 ─ 1
TIP07F
MK1KS
a
3 1.000 1.000 4.750 1.570
4.5
2
TPS25 ─ 1
TIP07F
MK1KS
a
a
4 1.000 1.000 4.750 1.570
4.5
2
TPS25 ─ 1
TIP07F
MK1KS
a
5 1.250 1.250 5.125 1.970
6 1.500 1.250 5.125 1.970
3.1
2.3
2
TPS25 ─ 1
TIP07F
MK1KS
3
TPS25 ─ 1
TIP07F
MK1KS
a
A Holders
Order Number
─
Long
.079
─
.094
.125
Max.
Ramping Type
Angle (Fig.)
%°
Dimensions (inch)
*
7.5
4.5
2
TIP07F
Anti-seize
Lubricant
MK1KS
a
2 .750 .750 7.250 1.380
2 1.000 1.000 8.500 1.570
Insert
Screw
TPS25
2
TPS25 ─ 1
TIP07F
MK1KS
a
3 1.000 1.000 8.500 1.570
4.5
2
TPS25 ─ 1
TIP07F
MK1KS
a
3 1.250 1.250 9.000 1.970
3.1
2
TPS25 ─ 1
TIP07F
MK1KS
a
4 1.250 1.250 9.000 1.970
3.1
2
TPS25 ─ 1
TIP07F
MK1KS
a
3 1.500 1.250 9.000 1.970
4 1.500 1.250 9.000 1.970
2.3
2.2
3
TPS25 ─ 1
TIP07F
MK1KS
3
TPS25 ─ 1
TIP07F
MK1KS
2 .750 .750 7.250 1.380
2 1.000 1.000 8.500 1.570
7.5
4.5
2
TPS25
TIP07F
MK1KS
a
2
TPS25 ─ 1
TIP07F
MK1KS
a
3 1.000 1.000 8.500 1.570
4.5
2
TPS25 ─ 1
TIP07F
MK1KS
a
3 1.250 1.250 9.000 1.970
3.1
2
TPS25 ─ 1
TIP07F
MK1KS
a
4 1.250 1.250 9.000 1.970
3.1
2
TPS25 ─ 1
TIP07F
MK1KS
3
TPS25 ─ 1
TIP07F
MK1KS
3
TPS25 ─ 1
TIP07F
MK1KS
R
APX3000UR122SA12LA
162SA16LA
163SA16LA
203SA20LA
204SA20LA
243SA20LA
244SA20LA
APX3000UR122SA12LB
162SA16LB
163SA16LB
203SA20LB
204SA20LB
243SA20LB
244SA20LB
.008
B Holders
a
a
a
a
a
D4
D1
L1
L2
3 1.500 1.250 9.000 1.970
4 1.500 1.250 9.000 1.970
2.3
2.3
Wrench
Clamp Torque (lbf-in) : TPS25=8.9, TPS25 ─ 1=8.9
Max. Depth of Cut
*
Stock
Number of Teeth
Insert
Corner
Re
Type
Order Number
─
.008
.079
.094
─
B Holders
A Holders
Re
.125
Stock
Number of Teeth
Insert Corner
Type
y ARBOR TYPE
R
APX3000R0205A
0207A
2506A
0306A
0309A
APX3000R0205B
0207B
2506B
0306B
0309B
T :+15°─+27°
I :+7°─ +21°
Right hand tool holder only.
Max. Ramping Angle
C H :0°
A.R :+7°─+21°
R.R :+15°─+27°
Dimensions (inch)
D1
L1
D9
L7
.750
.750
D8
D12
W1
L8
*
Insert
Anti-seize Coolant thru
Screw Wrench Lubricant Set Bolt
.600 1.6 TPS25─1 TIP07F MK1KS HSCU37513H
D11
%°
a
5 2.000 1.575
7 2.000 1.575
.748 .415 1.811 .313
.748 .415 1.811 .313
.187
.187
a
6 2.500 1.969 1.000 1.024 .539 2.360 .375
.219
.600 1.6 TPS25─1 TIP07F MK1KS HSCU37513H
.787 1.3 TPS25─1 TIP07F MK1KS HSCU50014H
a
6 3.000 1.969 1.000 1.024 .539 2.756 .375
9 3.000 1.969 1.000 1.024 .539 2.756 .375
.219
.219
.787 1.0 TPS25─1 TIP07F MK1KS HSCU50014H
.787 1.0 TPS25─1 TIP07F MK1KS HSCU50014H
a
5 2.000 1.575
7 2.000 1.575
.748 .415 1.811 .313
.748 .415 1.811 .313
.187
.187
.600 1.6 TPS25─1 TIP07F MK1KS HSCU37513H
.600 1.6 TPS25─1 TIP07F MK1KS HSCU37513H
a
6 2.500 1.969 1.000 1.024 .539 2.360 .375
.219
.787 1.3 TPS25─1 TIP07F MK1KS HSCU50014H
a
6 3.000 1.969 1.000 1.024 .539 2.756 .375
9 3.000 1.969 1.000 1.024 .539 2.756 .375
.219
.219
.787 1.0 TPS25─1 TIP07F MK1KS HSCU50014H
.787 1.0 TPS25─1 TIP07F MK1KS HSCU50014H
a
a
a
a
.750
.750
* Clamp Torque (lbf-in) : TPS25 ─ 1=8.9
y COMBINATION OF HOLDER AND INSERT CORNER RADIUS
Holder
A Holder
B Holder
APX3000URooooooA
APX3000URooooooB
Insert Corner Radius
(Re)
4
MULTI-FUNCTIONAL INDEXABLE CUTTER
Fig.1
10 (Max. Depth of Cut)
Fig.2
10 (Max. Depth of Cut)
Fig.3
METRIC Standard
10 (Max. Depth of Cut)
─
.079
─
.008
.079
.008
─
Standard
Long
Extra Long
5
.008
.079
R
APX3000R121SA16SA
141SA16SA
162SA16SA
182SA16SA
202SA20SA
203SA20SA
223SA20SA
252SA25SA
253SA25SA
254SA25SA
284SA25SA
304SA32SA
323SA32SA
324SA32SA
325SA32SA
403SA32SA
405SA32SA
406SA32SA
507SA32SA
638SA32SA
APX3000R182SA16LA
202SA20LA
222SA20LA
252SA25LA
253SA25LA
282SA25LA
283SA25LA
322SA32LA
323SA32LA
352SA32LA
353SA32LA
APX3000R182SA16ELA
202SA20ELA
222SA20ELA
252SA25ELA
253SA25ELA
282SA25ELA
283SA25ELA
322SA32ELA
323SA32ELA
352SA32ELA
353SA32ELA
s
s
s
s
s
s
s
s
s
s
s
s
s
s
s
s
s
s
s
s
s
s
s
s
s
s
s
s
s
s
s
s
s
s
s
s
s
s
s
s
s
s
Right hand tool holder only.
Number of Teeth
Order Number
Re
(inch)
Stock
Insert Corner
Type
y STRAIGHT SHANK TYPE (A Holders)
D1
D4
L1
L2
%°
1
1
2
2
2
3
3
2
3
4
4
4
3
4
5
3
5
6
7
8
2
2
2
2
3
2
3
2
3
2
3
2
2
2
2
3
2
3
2
3
2
3
12
14
16
18
20
20
22
25
25
25
28
30
32
32
32
40
40
40
50
63
18
20
22
25
25
28
28
32
32
35
35
18
20
22
25
25
28
28
32
32
35
35
16
16
16
16
20
20
20
25
25
25
25
32
32
32
32
32
32
32
32
32
16
20
20
25
25
25
25
32
32
32
32
16
20
20
25
25
25
25
32
32
32
32
85
85
85
85
100
100
115
115
115
115
115
125
125
125
125
125
125
125
125
125
120
150
150
170
170
170
170
190
190
190
190
180
200
200
220
220
220
220
260
260
260
260
25
25
25
25
30
30
30
35
35
35
35
45
45
45
45
45
45
45
45
45
25
60
30
70
70
35
35
90
90
45
45
25
70
30
80
80
35
35
100
100
45
45
6.0
6.0
11.3
8.6
6.9
6.9
5.7
4.6
4.6
4.6
3.8
3.4
3.1
3.1
3.1
2.2
2.2
2.2
1.7
1.3
8.6
6.9
5.7
4.6
4.6
3.8
3.8
3.1
3.1
2.7
2.7
8.6
6.9
5.7
4.6
4.6
3.8
3.8
3.1
3.1
2.7
2.7
Max.
Ramping Type
Angle (Fig.)
Dimensions (mm)
1
1
2
3
2
2
3
2
2
2
3
2
2
2
2
3
3
3
3
3
3
2
3
2
2
3
3
2
2
3
3
3
2
3
2
2
3
3
2
2
3
3
*
Insert
Screw
TPS25
TPS25
TPS25
TPS25
TPS25
TPS25
TPS25─1
TPS25─1
TPS25─1
TPS25─1
TPS25─1
TPS25─1
TPS25─1
TPS25─1
TPS25─1
TPS25─1
TPS25─1
TPS25─1
TPS25─1
TPS25─1
TPS25
TPS25
TPS25─1
TPS25─1
TPS25─1
TPS25─1
TPS25─1
TPS25─1
TPS25─1
TPS25─1
TPS25─1
TPS25
TPS25
TPS25─1
TPS25─1
TPS25─1
TPS25─1
TPS25─1
TPS25─1
TPS25─1
TPS25─1
TPS25─1
(Note) When using inserts with corner radius Re >.094" (2.4mm), B-Holders are required as shown on page 7.
Clamp Torque (lbf-in) : TPS25=8.9, TPS25 ─ 1=8.9
s : Inventory maintained in Japan.
*
Wrench Anti-seize
Lubricant
TIP07F MK1KS
TIP07F MK1KS
TIP07F MK1KS
TIP07F MK1KS
TIP07F MK1KS
TIP07F MK1KS
TIP07F MK1KS
TIP07F MK1KS
TIP07F MK1KS
TIP07F MK1KS
TIP07F MK1KS
TIP07F MK1KS
TIP07F MK1KS
TIP07F MK1KS
TIP07F MK1KS
TIP07F MK1KS
TIP07F MK1KS
TIP07F MK1KS
TIP07F MK1KS
TIP07F MK1KS
TIP07F MK1KS
TIP07F MK1KS
TIP07F MK1KS
TIP07F MK1KS
TIP07F MK1KS
TIP07F MK1KS
TIP07F MK1KS
TIP07F MK1KS
TIP07F MK1KS
TIP07F MK1KS
TIP07F MK1KS
TIP07F MK1KS
TIP07F MK1KS
TIP07F MK1KS
TIP07F MK1KS
TIP07F MK1KS
TIP07F MK1KS
TIP07F MK1KS
TIP07F MK1KS
TIP07F MK1KS
TIP07F MK1KS
TIP07F MK1KS
Insert
AOMT
1236pp
PEER-p
AOGT
1236pp
PEFR-GM
10 (Max. Depth of Cut)
METRIC Standard
C H :0°
A.R :+7°─ +21°
R.R :+15°─+27°
APX3000-032A05RA
s
-040A06RA
-050A07RA
Order Number
─
.079
T :+15°─+27°
I :+7°─+21°
Right hand tool holder only.
Dimensions (mm)
*
L1
D9
L7
D8
D12
W1
L8
D11
5
32 40
16
18
9
30
8.4
5.6
14
Insert
Anti-seize Coolant thru
Screw Wrench Lubricant
Set Bolt
3.1 TPS25 ─ 1 TIP07F MK1KS HSC08030H
s
6
40 40
16
18
9
34
8.4
5.6
14
2.2 TPS25 ─ 1 TIP07F
MK1KS
HSC08030H
s
7
50 40
22
20
11
45 10.4
6.3
17
1.7 TPS25 ─ 1 TIP07F
MK1KS
HSC10030H
-063A08RA
s
8
63 40
22
20
11
55 10.4
6.3
17
1.3 TPS25 ─ 1 TIP07F
MK1KS
HSC10030H
-080A09RA
s
MK1KS
HSC12035H
-100A11RA
s
MK1KS
HSC16040H
Re
(inch)
.008
Stock
R
Number of Teeth
Insert Corner
y ARBOR TYPE (A Holders)
Max. Ramping
Angle
For metric arbors
D1
%°
80 50
27
23
13
70 12.4
7
20
1.0 TPS25 ─ 1 TIP07F
11 100 63
32
26
17
80 14.4
8
26
0.8 TPS25 ─ 1 TIP07F
9
(Note) When using inserts with corner radius Re >.094"(2.4mm), B-Holders are required as shown on page 7.
Clamp Torque (lbf-in) : TPS25 ─ 1=8.9
10 (Max. Depth of Cut)
*
METRIC Standard
C H :0°
A.R :+7°─ +21°
R.R :+15°─+27°
.008 APX3000R08009CA
s
9
R10011DA
s
.079
Order Number
Stock
R
─
Re
(inch)
Number of Teeth
Insert Corner
y ARBOR TYPE (A Holders)
T :+15°─+27°
I :+7°─+21°
Dimensions (mm)
D1 L1
D9
80 50 25.4 [1.0"]
Right hand tool holder only.
Max. Ramping
Angle
For inch arbors
*
Insert
Anti-seize Coolant thru
Screw Wrench Lubricant
Set Bolt
26 13 70 9.5 6 20 1.0 TPS25 ─ 1 TIP07F MK1KS HSC12035H
L7 D8 D12 W1 L8 D11 %°
11 100 63 31.75 [1.25"] 32 17 80 12.7 8 26 0.8 TPS25 ─ 1 TIP07F
MK1KS
HSC16040H
(Note) When using inserts with corner radius Re >.094"(2.4mm), B-Holders are required as shown on page 7.
Clamp Torque (lbf-in) : TPS25 ─ 1=8.9
*
6
MULTI-FUNCTIONAL INDEXABLE CUTTER
10 (Max. Depth of Cut)
H1
METRIC Standard
Section A-A
─
.079
*
D5
L1
L2
L11
H1
2
16
8.5
13
48
30
6
10
M8
0.1 TPS25
Wrench Anti-seize
Lubricant
TIP07F MK1KS
2
18
8.5
13
48
30
6
10
M8
0.1 TPS25
TIP07F
MK1KS
s
3
20
10.5
18
49
30
6
14
M10 0.1 TPS25
TIP07F
MK1KS
223M10A30
s
3
22
10.5
18
49
30
6
14
M10 0.1 TPS25 ─ 1 TIP07F
MK1KS
254M12A35
s
4
25
12.5
21
57
35
6
19
M12 0.2 TPS25 ─ 1 TIP07F
MK1KS
284M12A35
s
4
28
12.5
21
57
35
6
19
M12 0.2 TPS25 ─ 1 TIP07F
MK1KS
304M16A40
s
4
30
17
29
63
40
6
24
M16 0.3 TPS25 ─ 1 TIP07F
MK1KS
325M16A40
s
5
32
17
29
63
40
6
24
M16 0.3 TPS25 ─ 1 TIP07F
MK1KS
355M16A40
s
5
35
17
29
63
40
6
24
M16 0.3 TPS25 ─ 1 TIP07F
MK1KS
406M16A40
s
6
40
17
29
63
40
6
24
M16 0.3 TPS25 ─ 1 TIP07F
MK1KS
R
APX3000R162M08A30
s
182M08A30
s
203M10A30
Mass
D4
Stock
D1
Order Number
Re
(inch)
.008
Right hand tool holder only.
1
Number of Teeth
Insert Corner
y SCREW-IN TYPE (A Holders)
Dimensions (mm)
M* (kg)
2
Insert
Screw
Insert
AOMT
1236pp
PEER-p
AOGT
1236pp
PEFR-GM
*
*
1 Clamp Torque (lbf-in) : TPS25=8.9, TPS25 ─ 1=8.9
2 Clamp Torque of the Head (lbf-ft) : M8=17.1, M10=33.8, M12=59.2, M16=66.7
(Note) For large R inserts
APX offers various nose radii for inserts, however one holder can NOT secure every insert radius.
We offer A-Holders that properly secures up to .079" radius.
Customers may modify holders as below, so that larger nose radii can be secured.
NOTE ON USE OF INSERTS WITH LARGE CORNER RADII
When using inserts with corner radius Re > R.094",
please machine the holder with a radius form as shown
on the right table.
R
Or B-Holders are available as non stock, produced to order only.
“Order numbers”; Please add “B” to the end of the order number of A-Holders.
Ex) APX3000R162M08A30→APX3000R162M08A30B
: Inventory maintained. s : Inventory maintained in Japan.
<10 inserts in one case>
a
7
Re
Re
R
.094"
.118"
.125"
.106"
(B-Holder)
R : Holder end radius
Re : Insert corner radius
INSERTS
Steel
Cutting Conditions (Guide) :
: Stable Cutting
: General Cutting
Stainless Steel
Non-ferrous Metal
Honing :
E : Round F : Sharp
Dimensions (inch)
L1
L2
S1
AOMT123602PEER-M
M E
a a a a a a a
.472 .260 .142 .071 .008
123604PEER-M
M E
a a a a a a a
.472 .260 .142 .063 .016
123608PEER-M
M E
a a a a a a a
.472 .260 .142 .047 .031
123610PEER-M
M E
a a a a a s s
.472 .260 .142 .039 .039
123612PEER-M
M E
a a a a a a a
.472 .260 .142 .031 .047
123616PEER-M
M E
a a a a a a a
.472 .260 .142 .016 .063
123620PEER-M
M E
a a a a a a a
.472 .260 .142 .016 .079
123624PEER-M
M E
a a a a a a a
.472 .260 .142 .016 .094
123630PEER-M
M E
a a a a a a a
.472 .260 .142 .016 .118
123632PEER-M
M E
a a a a a a a
.472 .260 .142 .016 .125
Strong Cutting Edge Type AOMT123604PEER-H
H Breaker
M E
a a a a a a a a
.472 .260 .142 .063 .016
123608PEER-H
M E
a a a a a a a a
.472 .260 .142 .047 .031
123616PEER-H
M E
a a a a a a a a
.472 .260 .142 .016 .063
General
M Breaker
Geometry
F1 Re
L1
11°
L2
Class
Honing
MC5020
MP6120
MP6130
MP7130
MP9120
MP9130
VP15TF
VP20RT
TF15
Order Number
Carbide
Re
S1
L1
11°
L2
Hardened Steel
F1
Heat-resistant Alloy, Titanium Alloy
Coated
Shape
: Unstable Cutting
Cast Iron
F1
Work
Material
P
M
K
N
S
H
Re
.472 .260 .142 .071 .008
123604PEFR-GM G F
a
.472 .260 .142 .063 .016
123608PEFR-GM G F
a
.472 .260 .142 .047 .031
L1
11°
L2
a
F1
For Machining of Aluminium Alloys AOGT123602PEFR-GM G F
GM Breaker
S1
Re
S1
(Note) For large R inserts
APX offers various nose radii for inserts, however one holder can NOT secure every insert radius.
We offer A-Holders that properly secures up to .079" radius.
We offer B-Holders that secures .094", .118" and .125" radius, only for popular inch sizes.
Customers may modify holders as below, so that larger nose radii can be secured.
NOTE ON USE OF INSERTS WITH LARGE CORNER RADII
When using inserts with corner radius Re > R.079",
please machine the holder with a radius form as shown
on the right table.
R
Re
Re
R
.094"
.118"
.125"
.106"
(B-Holder)
R : Holder end radius
Re : Insert corner radius
Or additional B-Holders are available as non stock, produced to order only.
“Order numbers”; Please replace the last letter “A” of A-Holders to “B”.
Ex) APX3000R08009CA→APX3000R08009CB
8
MULTI-FUNCTIONAL INDEXABLE CUTTER
RECOMMENDED CUTTING CONDITIONS
y CUTTING SPEED
Work Material
P
M
K
N
S
H
Hardness
Mild Steel
< 180HB
Carbon Steel
Alloy Steel
180─350HB
Stainless Steel
Gray Cast Iron
Ductile, Cast Iron
Aluminum Alloy
< 270HB
< 350MPa
< 800MPa
─
Titanium Alloy
< 350HB
Heat-resistant Alloy
─
Hardened Steel
40─55HRC
Insert
Grade
Breaker
1st Recommenedation 2nd Recommenedation
MP6120
MP6130
MP6120
MP6130
MP7130
MC5020
MC5020
TF15
MP9120
MP9130
MP9120
MP9130
VP15TF
VP15TF
VP20RT
VP15TF
VP20RT
VP20RT
VP15TF
VP15TF
VP15TF
VP20RT
VP15TF
VP20RT
M
M
M
M
M
H
H
GM
M
M
M
M
H
H
H
H
H
H
H
H
H
H
< .25D1
Cutting Width ae (inch)
.25─.5D1
.5─.75D1
Cutting Speed vc (SFM)
D1 (Slot)
755(590─885) 720(560─850) 590(460─690) 590(460─690)
655(490─785) 620(460─755) 490(360─590) 490(370─600)
590(460─690) 560(425─655) 460(360─525) 460(360─525)
490(360─590) 460(330─560) 360(260─425) 360(260─425)
590(460─690) 560(425─655) 460(360─525) 460(360─525)
820(655─985) 785(620─950) 690(525─850) 460(360─525)
425(330─490) 395(295─460) 330(260─395) 330(260─395)
1640(655─3280) 1640(655─3280) 1640(655─3280) 1640(655─3280)
165(130─230)
165(130─230)
130(100─195)
130(100─195)
130(100─195)
130(100─195)
100( 65─130)
100( 65─130)
295(230─330) 280(195─330) 230(165─260) 230(165─260)
y DEPTH OF CUT / FEED PER TOOTH
Work Material
Hardness
Cutting Width
ae (inch)
P
< .25D1
Mild Steel
Carbon Steel
Alloy Steel
< 180HB
.25─.5D1
D1 (Slot)
M
< .25D1
< 270HB
.25─.5D1
.5─.75D1
D1 (Slot)
K
< .25D1
Gray Cast Iron
Tensile Strength
< 350MPa
.25─.5D1
.5─.75D1
D1 (Slot)
< .25D1
Ductile, Cast Iron
Tensile Strength
< 800MPa
.25─.5D1
.5─.75D1
D1 (Slot)
9
Cutter Diameter (inch)
&.750"─&1.000"(&20─&25mm) &1.250"─&3.000"(&28─&100mm)
Depth of Cut Feed per Tooth Depth of Cut Feed per Tooth Depth of Cut Feed per Tooth
fz (IPT)
ap (inch)
fz (IPT)
ap (inch)
fz (IPT)
ap (inch)
< .157
.157─.276
.006
.004
< .079
.078─.197
.006
.004
< .157
.004
180─350HB
.5─.75D1
Stainless Steel
&.500"─&.625"(&12─&16mm)
< .118
.004
< .157
.157─.276
.006
.004
< .079
.078─.197
.006
.004
< .157
.004
< .157
.004
< .157
.157─.276
.006
.004
< .079
.079─.197
.006
.004
< .157
.004
< .118
.004
< .157
.157─.276
.004
.003
< .079
.079─197
.004
.003
< .157
.003
< .118
.003
< .197
.197─.276
.276─.335
.335─.394
< .118
.118─.217
.217─.315
.315─.394
< .157
.157─.394
< .157
.157─.276
< .197
.197─.276
.276─.335
.335─.394
< .118
.118─.217
.217─.315
.315─.394
< .157
.157─.394
< .157
.157─.276
< .197
.197─.276
.276─.335
.335─.394
< .118
.118─.217
.217─.315
.315─.394
< .157
.157─.394
< .157
.157─.276
< .197
.197─.276
.276─.335
.335─.394
< .118
.118─.217
.217─.315
.315─.394
< .157
.315─.394
< .157
.157─.276
.010
.008
.006
.004
.010
.008
.006
.004
.006
.004
.004
.003
.008
.006
.004
.003
.008
.006
.004
.003
.004
.003
.100
.003
.010
.008
.006
.004
.010
.008
.006
.004
.006
.004
.004
.003
.008
.006
.004
.003
.008
.006
.004
.003
.004
.003
.100
.003
< .197
.197─.276
.276─.335
.335─.394
< .118
.118─.217
.217─.315
.315─.394
< .118
.118─.276
< .118
.118─.197
< .197
.197─.276
.276─.335
.335─.394
< .118
.118─.217
.217─.315
.315─.394
< .118
.118─.276
<3
.118─.197
< .197
.197─.276
.276─.335
.335─.394
< .118
.118─.217
.217─.315
.315─.394
< .118
.118─.276
< .118
.118─.197
< .197
.197─.276
.276─.335
.335─.394
< .118
.118─.217
.217─.315
.315─.394
< .118
.118─.276
<3
.118─.197
.008
.006
.004
.003
.008
.006
.004
.003
.004
.003
.004
.003
.008
.006
.004
.004
.008
.006
.004
.003
.004
.003
.100
.003
.008
.006
.004
.003
.008
.006
.004
.003
.004
.003
.004
.003
.008
.006
.004
.003
.008
.006
.004
.003
.004
.003
.100
.003
Work Material
Cutting Width
ae (inch)
Hardness
N
&.500"─&.625"(&12─&16mm)
Depth of Cut Feed per Tooth Depth of Cut Feed per Tooth Depth of Cut Feed per Tooth
fz (IPT)
ap (inch)
fz (IPT)
ap (inch)
fz (IPT)
ap (inch)
< .25D1
Aluminum Alloy
.25─.5D1
─
.5─.75D1
D1 (Slot)
S
Titanium Alloy
< .25D1
< 350HB
Heat-resistant Alloy
.25─.5D1
.5─.75D1
D1 (Slot)
─
H
< .25D1
Hardened Steel
40─55HRC
Cutter Diameter (inch)
&.750"─&1.000"(&20─&25mm) &1.250"─&3.000"(&28─&100mm)
.25─.5D1
.5─.75D1
D1 (Slot)
< .157
.157─.276
< .157
.157─.276
< .197
< .197
< .157
.157─.276
< .118
< .079
< .039
< .157
.157─.276
.006
.004
.004
.004
.004
.004
.006
.004
.002
.004
.002
.004
.003
< .079
.079─.197
< .157
< .118
.004
.003
.003
.003
< .157
.157─.276
< .157
.157─.276
< .197
< .197
< .157
.157─.276
< .118
< .079
< .039
< .197
.197─.276
.276─.335
< .118
.118─.217
< .157
< .157
.010
.006
.008
.004
.006
.008
.006
.004
.002
.002
.002
.006
.004
.003
.006
.004
.003
.003
< .157
.157─.276
< .157
.157─.276
< .197
< .197
< .157
.157─.276
< .118
< .079
< .039
< .197
.197─.276
.008
.004
.008
.004
.004
.006
.004
.003
.002
.002
.002
.006
.004
< .118
.006
< .118
.003
.003
< .118
(Note 1) These cutting conditions are a guide to the standard shank type and the arbor type.
Please make adjustments according to the machining conditions.
(Note 2) Vibration is liable to occur in certain cases. Please reduce the depth of cut and / or reduce cutting conditions in the following cases.
• When using the long shank type and extra long shank type.
• When using long tool overhang with the standard or arbor type.
• When the application has poor clamping rigidity or when using a low rigidity machine.
(Note 3) In case of coarse and fine pitch cutters, the coarse pitch type is recommended to prevent vibration.
(Note 4) For heavy interrupted and unstable cutting, the H breaker is first recommendation.
y RAMPING/HELICAL CUTTING
a RAMPING
Blind holes,
Flat bottom
a HELICAL CUTTING
L
Through holes
Pitch
(P)
Pitch
(P)
L=
%°
ap
tan%
ap
D1
D1
D1
Hole
diameter
(DH)
Hole
diameter
(DH)
Refer to the table below when using .031 inch radius for maximum ramping angle,
pitch and minimum/maximum hole diameter. Use cutting conditions for slotting to calculate speed and feed when ramping / helical cutting.
Ramping
Cutting Edge
Maximum
Minimum
Diameter
Ramping Angle Distance 1)
D1
L
(inch)
(inch)
%°
.500
.625
.750
1.000
1.250
1.500
2.000
2.500
3.000
Helical Cutting (Blind Hole, Flat Bottom)
Minimum
Maximum
Maximum
Maximum
Hole Diameter
Pitch
Hole Diameter 2)
Pitch
DH min.
P max.
P max.
DH max.
(inch)
(inch)
(inch)
(inch)
Helical Cutting (Through Hole)
Minimum
Maximum
Hole Diameter
Pitch
DH min.
P max.
(inch)
(inch)
6
11.5
3.8
1.9
0.92
1.17
.09
.35
.87
1.1
.07
.27
.63
.79
.020
.079
7.5
3.0
1.42
.19
1.35
.17
1.03
.079
4.5
5.0
1.92
.23
1.85
.19
1.58
.079
3.1
7.3
2.42
.17
2.35
.15
2.05
.079
2.3
9.8
2.92
.15
2.85
.13
2.56
.079
1.6
14.1
3.92
.07
3.85
.07
3.55
.079
1.3
1.0
17.4
22.6
4.92
5.92
.07
.07
4.85
5.85
.07
.07
4.56
5.52
.079
.079
(Note 1) L(=.394"/tan%). Cutters' moving distance until depth of cut reaches .394" at a maximum ramping angle.
(Note 2) In case corner radius of .031". Other than that, find with the below formula.
{(cutting edge diameter D1) - (corner radius) - .008"} x 2
(Note 3) When machining highly ductile materials with ramping angles above, chips could be continuous.
In this case, decrease the ramping angle or feed per tooth.
10
MULTI-FUNCTIONAL INDEXABLE CUTTER
MULTI FUNCTIONAL
MILLING
Including
Flat faces
Finishing
Roughing
APX4000
H
Fig.4
Fig.5
øD1
øD4
øD4
.591" Max. Depth of Cut
.591" Max. Depth of Cut
L2
L1
L2
øD1
øD4
Fig.6
L1
øD4
Fig.2
.591" Max. Depth of Cut
L2
L1
øD4
.591" Max. Depth of Cut
L2
L1
Fig.3
øD1
Fig.1
S
øD1
N
øD1
K
øD4
M
øD1
P
.591" Max. Depth of Cut
L2
L1
.591" Max. Depth of Cut
L2
L1
Right hand tool holder only.
•APX4000URpppSApp = Ground shank : See figure 1, 2 and 3.
•APX4000URpppFApp = Flat shank : See figure 4 and 5.
─
.016
.079
─
.125
.157
─
.016
.079
11
.125
─
B Holders
Long
A Holders
B Holders
Standard
A Holders
Re
(inch)
.157
R
APX4000UR121FA12SA
121SA12SA
162SA12SA
162FA16SA
162SA16SA
202FA20SA
202SA20SA
203FA20SA
203SA20SA
243FA20SA
243SA20SA
244FA20SA
244SA20SA
APX4000UR121FA12SB
162FA16SB
202FA20SB
203FA20SB
243FA20SB
244FA20SB
APX4000UR162SA16LA
202SA20LA
203SA20LA
243SA24LA
244SA24LA
243SA24ELA
APX4000UR162SA16LB
202SA20LB
203SA20LB
243SA24LB
244SA24LB
243SA24ELB
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
Number of
Teeth
Order Number
Stock
Insert Corner
Type
y SHANK TYPE
1
1
2
2
2
2
2
3
3
3
3
4
4
1
2
2
3
3
4
2
2
3
3
4
3
2
2
3
3
4
3
Max.
Ramping Type
Angle (Fig.)
Dimensions (inch)
D1
D4
L1
L2
%°
.750
.750
1.000
1.000
1.000
1.250
1.250
1.250
1.250
1.500
1.500
1.500
1.500
.750
1.000
1.250
1.250
1.500
1.500
1.000
1.250
1.250
1.500
1.500
1.500
1.000
1.250
1.250
1.500
1.500
1.500
.750
.750
.750
1.000
1.000
1.250
1.250
1.250
1.250
1.250
1.250
1.250
1.250
.750
1.000
1.250
1.250
1.250
1.250
1.000
1.250
1.250
1.500
1.500
1.500
1.000
1.250
1.250
1.500
1.500
1.500
4.000
4.000
4.000
4.500
4.500
5.000
5.000
5.000
5.000
5.000
5.000
5.000
5.000
4.000
4.500
5.000
5.000
5.000
5.000
8.500
9.000
9.000
9.000
9.000
14.000
8.500
9.000
9.000
9.000
9.000
14.000
1.250
1.250
1.250
1.250
1.250
1.750
1.750
1.750
1.750
1.750
1.750
1.750
1.750
1.250
1.250
1.750
1.750
1.750
1.750
1.250
1.750
1.750
1.750
1.750
1.750
1.250
1.750
1.750
1.750
1.750
1.750
14
14
11
11
11
7
7
7
7
7
7
7
7
14
11
7
7
7
7
11
7
7
7
7
7
11
7
7
7
7
7
4
1
3
4
2
5
2
5
2
6
3
6
3
4
5
5
5
6
6
2
2
2
2
2
2
2
2
2
2
2
2
*
Insert
Screw
TPS4S
TPS4S
TPS4
TPS4
TPS4
TPS4
TPS4
TPS4
TPS4
TPS43
TPS43
TPS43
TPS43
TPS4S
TPS4
TPS4
TPS4
TPS43
TPS43
TPS4
TPS4
TPS4
TPS43
TPS43
TPS43
TPS4
TPS4
TPS4
TPS43
TPS43
TPS43
Wrench
TIP15W
TIP15W
TIP15W
TIP15W
TIP15W
TIP15W
TIP15W
TIP15W
TIP15W
TIP15W
TIP15W
TIP15W
TIP15W
TIP15W
TIP15W
TIP15W
TIP15W
TIP15W
TIP15W
TIP15W
TIP15W
TIP15W
TIP15W
TIP15W
TIP15W
TIP15W
TIP15W
TIP15W
TIP15W
TIP15W
TIP15W
(Note) When using inserts with corner radius Re >.125"(3.2mm), B-Holders or C-Holders are required as shown on page 16.
Clamp Torque (lbf-in) : TPS4=31, TPS4S=31, TPS43=31
a : Inventory maintained.
*
Anti-seize
Lubricant
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
MK1KS
øD12
L1
W1
L7
Max. Depth of Cut
.591"
L8
øD9
øD8
øD11
øD1
Order Number
R
T :+21° ─ +28°
I :+15°─ +22°
Right hand tool holder only.
Dimensions (inch)
D1
L1
D9
L7
D8
D12
W1
L8
APX4000UR0204A
a
4 2.000 1.625
.750
.748 .415 1.875 .313 .187
0205A
a
5 2.000 1.625
.750
2505CA
a
0306DA
0307DA
0408EA
─
.016
.079
D11
%°
*
Insert
Anti-seize Coolant thru
Wrench
Screw
Lubricant Set Bolt
.600 4
TPS43 TIP15W MK1KS HSCU37513H
.748 .415 1.875 .313 .187
.600 4
TPS43 TIP15W MK1KS HSCU37513H
5 2.500 2.000 1.000 1.024 .539 2.375 .375 .219
.787 2
TPS43 TIP15W MK1KS HSCU50014H
a
6 3.000 2.500 1.250 1.260 .669 2.874 .500 .281 1.024 2
TPS43 TIP15W MK1KS HSCU62516H
a
7 3.000 2.500 1.250 1.260 .669 2.874 .500 .281 1.024 2
TPS43 TIP15W MK1KS HSCU62516H
a
8 4.000 2.500 1.500 1.181 .787 3.799 .625 .375 1.181 1.5 TPS43 TIP15W MK1KS HSCU75016H
APX4000UR0204B
a
4 2.000 1.625
.750
.748 .415 1.875 .313 .187
0205B
a
5 2.000 1.625
.750
2505CB
a
0306DB
.125
─
B Holders
A Holders
Re
(inch)
Stock
Number of Teeth
Insert Corner
Type
y ARBOR TYPE
Max. Ramping Angle
C H :0°
A.R :+15°─ +22°
R.R :+21°─ +28°
.157
.600 4
TPS43 TIP15W MK1KS HSCU37513H
.748 .415 1.875 .313 .187
.600 4
TPS43 TIP15W MK1KS HSCU37513H
5 2.500 2.000 1.000 1.024 .539 2.375 .375 .219
.787 2
TPS43 TIP15W MK1KS HSCU50014H
a
6 3.000 2.500 1.250 1.260 .669 2.874 .500 .281 1.024 2
TPS43 TIP15W MK1KS HSCU62516H
0307DB
a
7 3.000 2.500 1.250 1.260 .669 2.874 .500 .281 1.024 2
TPS43 TIP15W MK1KS HSCU62516H
0408EB
a
8 4.000 2.500 1.500 1.181 .787 3.799 .625 .375 1.181 1.5 TPS43 TIP15W MK1KS HSCU75016H
(Note) When using inserts with corner radius Re >.197"(5.0mm), C-Holders are required as shown on page 16.
Clamp Torque (lbf-in) : TPS43=31
*
y COMBINATION OF HOLDER AND INSERT CORNER RADIUS
A Holder
Holder
B Holder
APX4000URooooooA
.016"
.031"
.039"
.047"
C Holder
APX4000URooooooB APX4000URooooooC
.063"
.079"
.125"
.157"
.197"
.250"
Insert Corner Radius
(Re)
12
MULTI-FUNCTIONAL INDEXABLE CUTTER
Fig.1
(Max. Depth of Cut)
Fig.2
(Max. Depth of Cut)
METRIC Standard
Number of Teeth
D4
L1
L2
%°
2
25
25
115
35
11
s
2
32
32
125
45
323SA32SA
s
3
32
32
125
403SA32SA
s
3
40
32
─
─
.016
.079
.016
─
Standard
Long
Extra Long
.079
404SA32SA
s
4
40
504SA32SA
s
4
505SA32SA
s
5
634SA32SA
s
636SA32SA
.079
*
Max.
Ramping
Angle Type
(Fig.)
Dimensions (mm)
Insert
Screw
Wrench Anti-seize
Lubricant
1
TPS4
TIP15W MK1KS
7
1
TPS4
TIP15W MK1KS
45
7
1
TPS4
TIP15W MK1KS
125
45
6
2
TPS43
TIP15W MK1KS
32
125
45
6
2
TPS43
TIP15W MK1KS
50
32
125
45
4
2
TPS43
TIP15W MK1KS
50
32
125
45
4
2
TPS43
TIP15W MK1KS
4
63
32
125
45
3
2
TPS43
TIP15W MK1KS
s
6
63
32
125
45
3
2
TPS43
TIP15W MK1KS
APX4000R252SA25LA
s
2
25
25
170
35
11
1
TPS4
TIP15W MK1KS
282SA25LA
s
2
28
25
170
35
9
2
TPS4
TIP15W MK1KS
322SA32LA
s
2
32
32
190
45
7
1
TPS4
TIP15W MK1KS
323SA32LA
s
3
32
32
190
45
7
1
TPS4
TIP15W MK1KS
352SA32LA
s
2
35
32
190
45
6
2
TPS4
TIP15W MK1KS
353SA32LA
s
3
35
32
190
45
6
2
TPS4
TIP15W MK1KS
402SA32LA
s
2
40
32
190
45
6
2
TPS43
TIP15W MK1KS
403SA32LA
s
3
40
32
190
45
6
2
TPS43
TIP15W MK1KS
404SA32LA
s
4
40
32
190
45
6
2
TPS43
TIP15W MK1KS
APX4000R252SA25ELA
s
2
25
25
220
80
11
1
TPS4
TIP15W MK1KS
282SA25ELA
s
2
28
25
220
35
9
2
TPS4
TIP15W MK1KS
322SA32ELA
s
2
32
32
260
100
7
1
TPS4
TIP15W MK1KS
323SA32ELA
s
3
32
32
260
100
7
1
TPS4
TIP15W MK1KS
352SA32ELA
s
2
35
32
260
45
6
2
TPS4
TIP15W MK1KS
353SA32ELA
s
3
35
32
260
45
6
2
TPS4
TIP15W MK1KS
402SA32ELA
s
2
40
32
260
45
6
2
TPS43
TIP15W MK1KS
403SA32ELA
s
3
40
32
260
45
6
2
TPS43
TIP15W MK1KS
404SA32ELA
s
4
40
32
260
45
6
2
TPS43
TIP15W MK1KS
Re
(inch)
.016
Right hand tool holder only.
D1
Order Number
Stock
Insert Corner
Type
y STRAIGHT SHANK TYPE (A Holders)
R
APX4000R252SA25SA
s
322SA32SA
(Note) When using inserts with corner radius Re >.125"(3.2mm), B-Holders or C-Holders are required as shown on page 16.
Clamp Torque (lbf-in) : TPS4=31, TPS43=31
*
s : Inventory maintained in Japan.
13
Insert
AOMT
1848pp
PEER-p
(Max. Depth of Cut)
Fig.2
(Max. Depth of Cut)
Fig.1
Right hand tool holder only.
Cutter Diameter
D1
& 100
For inch arbors
& 125
Re
(inch)
APX4000R08007CA
R10008DA
R12509EA
.079
R16010FA
─
.016
R
s
s
s
s
7
8
9
10
D1 L1
D9
T :+21°─ +28°
I :+15°─ +22°
[inch]
Max. Ramping
Angle
Dimensions (mm)
& 160
Mass
Stock
Order Number
Number of Teeth
Insert Corner
y ARBOR TYPE (A Holders)
C H :0°
A.R :+15°─+22°
R.R :+21°─+28°
z
MBA20040H
24045H
x
L7 D8 D12 W1 L8 D11 (kg) %°
80 50 25.4 [1.0"] 26 13 70 9.5 6 20
100 63 31.75 [1.25"] 32 17 80 12.7 8 26
125 63 38.1 [1.5"] 40 56 100 15.9 10 ─
160 63 50.8 [2.0"] 40 72 100 19.1 11 ─
1.2 2
1
2.1 1.5 1
3.3 1
4.8 1
Geometry
HSC12035H
16040H
Type (Fig.)
&80
METRIC Standard
Set Bolt
2
2
z
x
*
Insert
Screw
TPS43
Wrench Anti-seize
Lubricant
TIP15W MK1KS
TPS43
TIP15W
MK1KS
TPS43
TIP15W
MK1KS
TPS43
TIP15W
MK1KS
Insert
AOMT
1848pp
PEER-p
(Note) When using inserts with corner radius Re >.125"(3.2mm), B-Holders or C-Holders are required as shown on page 16.
Clamp Torque (lbf-in) : TPS43=31
*
14
MULTI-FUNCTIONAL INDEXABLE CUTTER
(Max. Depth of Cut)
Fig.2
(Max. Depth of Cut)
Fig.1
Right hand tool holder only.
Cutter Diameter
D1
METRIC Standard
&80
For metric arbors
&100
Re
(inch)
R
─
APX4000-040A04RA
-050A05RA
-063A06RA
.016
-080A07RA
.079
-100A08RA
-125A09RA
-160A10RA
&160
Dimensions (mm)
D1
L1
D9
L7
D8
D12
W1
Max. Ramping
Angle
Stock
Order Number
Number of Teeth
Insert Corner
y ARBOR TYPE (A Holders)
&125
T :+21°─ +28°
I :+15°─ +22°
Mass
C H :0°
A.R :+15°─ +22°
R.R :+21°─ +28°
Geometry
HSC08030H
10030H
12035H
16040H
z
MBA20040H
x
Type (Fig.)
&40
&50, & 63
Set Bolt
L8 D11 (kg) %°
z
*
Insert
Screw
TPS43
Wrench Anti-seize
Lubricant
TIP15W MK1KS
s
4
5
40 40 16 18
9
50 40 22 20 11
34 8.4 5.6 14 0.2 6
45 10.4 6.3 17 0.3 4
1
1
TPS43
TIP15W
MK1KS
s
6
63 40 22 20 11
50 10.4 6.3 17 0.5 3
1
TPS43
TIP15W
MK1KS
s
7
80 50 27 23 13
60 12.4 7
20 1.2 2
1
TPS43
TIP15W
MK1KS
s
8 100 50 32 25 17
70 14.4 8
27 2.1 1.5 1
TPS43
TIP15W
MK1KS
─
─
TPS43
TIP15W
MK1KS
TPS43
TIP15W
MK1KS
s
s
s
9 125 63 40 40 56 90 16.4 9
10 160 63 40 40 72 100 16.4 9
3.3 1
4.8 1
2
2
x
Insert
AOMT
1848pp
PEER-p
(Note) When using inserts with corner radius Re >.125" (3.2mm), B-Holders or C-Holders are required as shown on page 16.
Clamp Torque (lbf-in) : TPS43=31
*
(Max. Depth of Cut)
METRIC Standard
Section A-A
y SCREW-IN TYPE (A Holders)
2
2
25
28
12.5 23.5
12.5 23.5
57
57
35
35
6
6
19
19
M12 0.2
M12 0.2
TPS4
TPS4
TIP15W MK1KS
TIP15W MK1KS
s
2
32
17
28.5
63
40
6
24
M16 0.3
TPS4
TIP15W MK1KS
s
3
32
17
28.5
63
40
6
24
M16 0.3
TPS4
TIP15W MK1KS
s
2
35
17
28.5
63
40
6
24
M16 0.3
TPS4
TIP15W MK1KS
s
3
35
17
28.5
63
40
6
24
M16 0.3
TPS4
TIP15W MK1KS
s
3
4
40
40
17
17
28.5
28.5
63
63
40
40
6
6
24
24
M16 0.3
M16 0.3
TPS43
TPS43
TIP15W MK1KS
TIP15W MK1KS
s
s
Mass
s
Stock
D1
R
APX4000R252M12A35
282M12A35
322M16A40
323M16A40
352M16A40
353M16A40
403M16A40
404M16A40
*
Number of Teeth
Order Number
Right hand tool holder only.
1
Dimensions (mm)
D4
D5
L1
L2
L11
H1
M* (kg)
2
Insert
Screw
Wrench Anti-seize
Lubricant
(Note) When using inserts with corner radius Re >.125"(3.2mm), B-Holders or C-Holders are required as shown on page 16.
1 Clamp Torque (lbf-in) : TPS4=31, TPS43=31
2 Clamp Torque of the Head (lbf-ft) : M12=59.2, M16=66.7
*
*
15
a : Inventory maintained. s : Inventory maintained in Japan.
<10 inserts in one case>
Insert
AOMT
1848pp
PEER-p
INSERTS
Steel
Cutting Conditions (Guide) :
: Stable Cutting
: General Cutting
Stainless Steel
: Unstable Cutting
Cast Iron
Honing :
E : Round F : Sharp
Heat-resistant Alloy, Titanium Alloy
Hardened Steel
Dimensions (inch)
Shape
Order Number
General
M Breaker
AOMT184804PEER-M
M E
a a a a a a a
.709 .354 .189 .071 .016
184808PEER-M
M E
a a a a a a a
.709 .354 .189 .055 .031
184810PEER-M
M E
a
a a a
.709 .354 .189 .039 .039
184812PEER-M
M E
a
a a a
.709 .354 .189 .031 .047
184816PEER-M
M E
a a a a a a a
.709 .354 .189 .016 .063
184820PEER-M
M E
a
.709 .354 .189 .016 .079
Strong Cutting Edge Type AOMT184804PEER-H
H Breaker
M E
a a a a a a a a
.709 .354 .189 .071 .016
184808PEER-H
M E
a a a a a a a a
.709 .354 .189 .055 .031
184816PEER-H
M E
a a a a a a a a
.709 .354 .189 .016 .063
184832PEER-H
M E
a a
a
.709 .354 .189 .016 .125
184840PEER-H
M E
a a
a
.709 .354 .189 .016 .157
184850PEER-H
M E
a a
a
.709 .354 .189
─
.197
184864PEER-H
M E
a a
a
.709 .354 .189
─
.250
S1
F1
Geometry
Re
L1
15°
L2
L2
Re
S1
L1
15°
L2
a a a
L1
F1
Class
Honing
MC5020
MP6120
MP6130
MP7130
MP9120
MP9130
VP15TF
VP20RT
Coated
F1
Work
Material
P
M
K
S
H
Re
S1
(Note) For large R inserts
APX offers various nose radii for inserts, however one holder can NOT secure every insert radius.
We offer A-Holders that properly secures up to .079" radius.
We offer B-Holders that secures .125"and .157" radius, only for popular inch sizes.
Customers may modify holders as below, so that larger nose radii can be secured.
NOTE ON USE OF INSERTS WITH LARGE CORNER RADII
When using inserts with corner radius Re > R.125",
please machine the holder with a radius form as shown
on the right table.
R
Re
Re
R
.125"
.157"
.197"
.250"
.098"
B-Holders
.197"
C-Holders
R : Holder end radius
Re : Insert corner radius
Or additional B-Holders and C-Holders are available as non stock, produced to order only.
“Order numbers”; Please replace the last letter “A” of A-Holders to “B” or “C”.
In case of screw-in holders, please add “B” or “C” to the end of the order number of A-Holders.
Ex) APX4000R08007CA→APX4000R08007CC
APX4000R252M12A35→APX4000R252M12A35C
16
MULTI-FUNCTIONAL INDEXABLE CUTTER
RECOMMENDED CUTTING CONDITIONS
y CUTTING SPEED
Work Material
P
M
K
S
H
Hardness
Mild Steel
< 180HB
Carbon Steel
Alloy Steel
180─350HB
Stainless Steel
Gray Cast Iron
Ductile, Cast Iron
< 350MPa
< 800MPa
Titanium Alloy
< 350HB
Heat-resistant Alloy
─
Hardened Steel
40─55HRC
< 270HB
Insert
Grade
Breaker
1st Recommenedation 2nd Recommenedation
MP6120
MP6130
MP6120
MP6130
MP7130
MC5020
MC5020
MP9120
MP9130
MP9120
MP9130
VP15TF
VP15TF
VP20RT
VP15TF
VP20RT
VP20RT
VP15TF
VP15TF
VP15TF
VP20RT
VP15TF
VP20RT
M
M
M
M
M
H
H
H
H
H
H
H
H
H
H
H
H
M
M
M
M
< .25D1
755(590─885)
655(490─785)
590(460─690)
490(360─590)
590(460─690)
820(655─985)
425(330─490)
165(130─230)
130(100─195)
130(100─195)
100(65─130)
295(230─330)
Cutting Width ae (inch)
.25─.5D1
.5─.75D1
Cutting Speed vc (SFM)
720(560─850)
620(460─755)
560(430─655)
460(330─560)
560(425─655)
785(620─950)
395(295─460)
590(460─690)
490(360─590)
460(360─525)
360(260─425)
460(360─525)
690(525─850)
330(260─395)
280(195─330)
230(165─260)
D1 (Slot)
590(460─690)
490(360─590)
460(360─590)
360(260─425)
460(360─525)
460(360─525)
330(260─395)
165(130─230)
130(100─195)
130(100─195)
100(65─130)
230(165─260)
y DEPTH OF CUT / FEED PER TOOTH
Work Material
Hardness
Cutting Width
ae (inch)
P
< .5D1
Mild Steel
Carbon Steel
Alloy Steel
< 180HB
180─350HB
.5─.75D1
D1 (Slot)
M
< .5D1
Stainless Steel
< 270HB
.5─.75D1
D1 (Slot)
K
< .5D1
Gray Cast Iron
Tensile Strength
< 350MPa
.5─.75D1
D1 (Slot)
< .5D1
Ductile, Cast Iron
Tensile Strength
< 800MPa
.5─.75D1
D1 (Slot)
17
Depth of Cut
ap (inch)
< .197
.197─.295
.295─.394
.394─.492
.492─.591
< .197
.295─.394
.394─.591
< .197
.197─.295
.295─.394
< .197
.197─.295
.295─.394
.394─.492
.492─.591
< .197
.295─.394
.394─.591
< .197
.197─.295
.295─.394
< .197
.197─.295
.295─.394
.394─.492
.492─.591
< .197
.197─.394
.394─.591
< .197
.197─.295
.295─.394
< .197
.197─.295
.295─.394
.394─.492
.492─.591
< .197
.197─.394
.394─.591
< .197
.197─.295
.295─.394
Feed per Tooth fz (IPT)
Cutter Diameter (inch)
&.750"─&1.500"(&25─&40mm) &2.000"─&3.000"(&50─&80mm) &4.000"(&100─&160mm)
.012
.010
.008
.006
.004
.008
.006
.004
.006
.004
.003
.012
.010
.008
.006
.004
.008
.006
.004
.006
.004
.003
.012
.010
.008
.006
.004
.008
.006
.004
.006
.004
.003
.010
.008
.006
.004
.003
.008
.006
.004
.006
.004
.003
.012
.010
.008
.006
.004
.008
.006
.004
.006
.004
.003
.010
.008
.006
.004
.003
.006
.004
.003
.006
.004
.003
.012
.010
.008
.006
.004
.008
.006
.004
.006
.004
.003
.010
.008
.006
.004
.003
.008
.006
.004
.006
.004
.003
.010
.008
.006
.004
.003
.006
.004
.003
.006
.004
.003
.010
.008
.006
.004
.003
.006
.004
.003
.006
.004
.003
.010
.008
.006
.004
.003
.006
.004
.003
.006
.004
.003
.010
.008
.006
.004
.003
.006
.004
.003
.006
.004
.003
Work Material
Cutting Width
ae (inch)
Hardness
S
Titanium Alloy
< 350HB
Heat-resistant Alloy
─
D1 (Slot)
< .25D1
D1 (Slot)
< .25D1
Hardened Steel
40─55HRC
Feed per Tooth fz (IPT)
Cutter Diameter (inch)
&.750"─&1.500"(&25─&40mm) &2.000"─&3.000"(&50─&80mm) &4.000"(&100─&160mm)
< .197
.197─.295
.295─.394
< .197
< .079
< .039
< .197
.197─.295
.295─.394
< .197
.197─.295
< .197
< .197
< .25D1
H
Depth of Cut
ap (inch)
.25─.5D1
.5─.75D1
D1 (Slot)
.006
.004
.002
.002
.004
.002
.006
.004
.003
.004
.003
.003
.003
.004
.002
─
.002
.002
.002
.006
.004
.003
.004
.003
.003
.003
.004
.002
─
.002
.002
.002
.006
.004
.003
.004
.003
.003
.003
(Note 1) These cutting conditions are a guide to the standard shank type and the arbor type.
Please make adjustments according to the machining conditions.
(Note 2) Vibration is liable to occur in certain cases. Please reduce the depth of cut and / or reduce cutting conditions in the following cases.
• When using the long shank type and extra long shank type.
• When using long tool overhang with the standard or arbor type.
• When the application has poor clamping rigidity or when using a low rigidity machine.
(Note 3) In case of coarse and fine pitch cutters, the coarse pitch type is recommended to prevent vibration.
(Note 4) For heavy interrupted and unstable cutting, the H breaker is first recommendation.
y RAMPING/HELICAL CUTTING
a RAMPING
Blind holes,
Flat bottom
a HELICAL CUTTING
L
Through holes
Pitch
(P)
Pitch
(P)
L=
%°
ap
tan%
ap
D1
D1
D1
Hole
diameter
(DH)
Hole
diameter
(DH)
Refer to the table below when using .031 inch radius for maximum ramping angle,
pitch and minimum/maximum hole diameter. Use cutting conditions for slotting to calculate speed and feed when ramping / helical cutting.
Ramping
Cutting Edge
Maximum
Minimum
Diameter
Ramping Angle Distance 1)
D1
L
(inch)
(inch)
%°
.750
1.000
1.250
1.500
2.000
2.500
3.000
4.000
Helical Cutting (Blind Hole, Flat Bottom)
Maximum
Minimum
Maximum
Maximum
Pitch
Hole Diameter
Pitch
Hole Diameter 2)
DH max.
P max.
DH min.
P max.
(inch)
(inch)
(inch)
(inch)
Helical Cutting (Through Hole)
Minimum
Maximum
Hole Diameter
Pitch
DH min.
P max.
(inch)
(inch)
14
2.7
1.42
.51
1.31
.43
.80
.019
11
3.4
1.92
.55
1.81
.47
1.30
.157
7
5.4
2.42
.43
2.31
.39
1.80
.196
7
5.4
2.92
.51
2.81
.47
2.30
.275
4
9.4
3.92
.39
3.81
.39
3.30
.275
2
18.8
4.92
.23
4.81
.23
4.30
.157
2
18.8
5.92
.31
5.81
.27
5.30
.236
1.5
25.1
7.92
.31
7.81
.27
7.30
.236
(Note 1) L(=.591"/tan%). Cutters' moving distance until depth of cut reaches .591" at a maximum ramping angle.
(Note 2) In case corner radius of .031". Other than that, find with the below formula.
{(cutting edge diameter D1) - (corner radius) - .008"} x 2
(Note 3) When machining highly ductile materials with ramping angles above, chips could be continuous.
In this case, decrease the ramping angle or feed per tooth.
18
MULTI-FUNCTIONAL INDEXABLE CUTTER
DEEP SHOULDER
MILLING
Roughing
APX4000
M
K
N
S
H
øD4
øD1
P
LONG CUTTING EDGE
ap (Max. Depth of Cut)
L2
L1
*1 Combination Type
a
2
2412WA24S35A
a
3212WA32S35A
a
3218WA32M53A
a
Order Number
*
*1
1
*
*2
Dimensions (inch)
Total
APX4KUR2408WA24S35A
Stock
R
Number of Flutes
y LONG EDGE SHANK TYPE (A Holders)
Insert Screw
Wrench
Anti-seizure
Lubricant
8 1.500 1.500 6.500 3.250 2.200
TPS43
TIP15W
MK1KS
3
12 1.500 1.500 6.500 3.250 2.200
TPS43
TIP15W
MK1KS
3
12 2.000 2.000 6.500 3.250 2.200
TPS43
TIP15W
MK1KS
3
18 2.000 2.000 7.750 4.500 3.300
TPS43
TIP15W
MK1KS
D1
D4
L1
L2
ap
Insert
AOMT1848
ppPEER-p
2 Clamp Torque (lbf-in) : TPS43=31
(Note 1) When using inserts with corner radius Re > .125" on the bottom, B-Holders or C-Holders are required as shown on page 16.
(Note 2) Only corner radius Re .016" and .031" can be used for the peripheral cutting edges expect the bottom cutting edge (the end cuttting edge).
(Note 3) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced.
L8
W1
øD9
øD1
øD8
L7
ap(Max. Depth of Cut)
L1
Right hand tool holder only.
APX4KUR0209A16A
2516CA22A
a
3
a
Set Bolt
& 2.000"
HSCUF37520
& 2.500"
50028
Geometry
*
Dimensions (inch)
Total
R
Stock
Order Number
Number of Flutes
y LONG EDGE SHELL TYPE (A Holders)
D1
Insert Screw
Wrench
Anti-seizure
Lubricant
Insert
9 2.000 2.500 .750 1.063 .415 1.918 .313 .187 1.650
TPS43
TIP15W
MK1KS
4 16 2.500 3.500 1.000 1.339 .539 2.409 .375 .219 2.200
TPS43
TIP15W
MK1KS
AOMT1848
ppPEER-p
D1
L1
D9
L7
D8
D7
W1
L8
ap
Clamp Torque (lbf-in) : TPS43=31
*(Note
1) When using inserts with corner radius Re>.125" on the bottom, B-Holders or C-Holders are required as shown on page 16.
(Note 2) Only corner radius Re .016" and .031" can be used for the peripheral cutting edges expect the bottom cutting edge (the end cuttting edge).
(Note 3) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced.
(Note 4) In case of internal coolant supply, please use a face mill arbor with through coolant channels. Regular center-thru or side-thru arbors can’t be used.
a
19
: Inventory maintained. s : Inventory maintained in Japan.
øD4
øD1
ap (Max. Depth of Cut)
L2
L1
*1 Combination Type
METRIC Standard
Total
APX4KR4008SA42S056A
s
2
8
40
42
4012SA42S056A
s
3
12
40
5012WA508S056A
s
3
12
5018WA508M084A
s
3
18
Stock
R
Number of Flutes
y LONG EDGE SHANK TYPE (A Holders)
Order Number
*1
*
1
Dimensions (mm)
*2
[inch]
L2
ap
Insert Screw
Wrench
Anti-seizure
Lubricant
160
80
56
TPS43
TIP15W
MK1KS
42
160
80
56
TPS43
TIP15W
MK1KS
50
50.8 [2.0"]
160
80
56
TPS43
TIP15W
MK1KS
50
50.8 [2.0"]
190
110
84
TPS43
TIP15W
MK1KS
D1
D4
L1
Insert
AOMT1848
ppPEER-p
*
2 Clamp Torque (lbf-in) : TPS43=31
(Note 1) When using inserts with corner radius Re > .125" on the bottom, B-Holders or C-Holders are required as shown on page 16.
(Note 2) Only corner radius Re .016" and .031" can be used for the peripheral cutting edges expect the bottom cutting edge (the end cuttting edge).
(Note 3) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced.
L7
W1
øD9
øD1
øD8
L8
Right hand tool holder only.
ap (Max. Depth of Cut)
L1
METRIC Standard
For inch arbors
R
APX4KR06316CA056A
s
D1 L1
Set Bolt
Geometry
& 50mm
HSC10050
& 63mm
12070
The bore diameter (D9) is equivalent to a metric size.
Dimensions (mm)
Total
Stock
Order Number
Number of Flutes
y LONG EDGE SHELL TYPE (A Holders)
D1
D9
L7 D8
*
[inch]
D7
W1
4 16 63 85 25.4 [1.0"] 26 13 60.7
L8
9.5
6
ap Insert Screw
56
TPS43
Wrench
TIP15W
Anti-seizure
Lubricant
Insert
MK1KS
AOMT1848
ppPEER-p
* Clamp Torque (lbf-in) : TPS43=31
METRIC Standard
For metric arbors
3
-063A16A056RA
s
Dimensions (mm)
Total
APX4K-050A09A042RA
s
Order Number
Stock
R
Number of Flutes
y LONG EDGE SHELL TYPE (A Holders)
D7
*
[inch]
D1 L1
D9
L7 D8
W1
L8
9 50 65
22
22 11 48
4 16 63 85
27
28 13 60.7 12.4 7
Wrench
Anti-seizure
Lubricant
TPS43
TIP15W
MK1KS
AOMT1848
TPS43
TIP15W
MK1KS
ppPEER-p
ap Insert Screw
10.4 6.3 42
56
Insert
Clamp Torque (lbf-in) : TPS43=31
*(Note
1) When using inserts with corner radius Re>.125" on the bottom, B-Holders or C-Holders are required as shown on page 16.
(Note 2) Only corner radius Re .016" and .031" can be used for the peripheral cutting edges expect the bottom cutting edge (the end cuttting edge).
(Note 3) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced.
(Note 4) In case of internal coolant supply, please use a face mill arbor with through coolant channels. Regular center-thru or side-thru arbors can’t be used.
20
MULTI-FUNCTIONAL INDEXABLE CUTTER
RECOMMENDED CUTTING CONDITIONS
y CUTTING SPEED
Work Material
P
M
K
S
Hardness
Mild Steel
< 180HB
Carbon Steel
Alloy Steel
180─350HB
Stainless Steel
Gray Cast Iron
Ductile, Cast Iron
< 350MPa
< 800MPa
Titanium Alloy
< 350HB
Heat-resistant Alloy
─
< 270HB
Insert
Grade
Breaker
1st Recommenedation 2nd Recommenedation
MP6120
MP6130
MP6120
MP6130
MP7130
MC5020
MC5020
MP9120
MP9130
MP9120
MP9130
VP15TF
VP20RT
VP15TF
VP20RT
VP15TF
VP15TF
VP15TF
VP15TF
VP20RT
VP15TF
VP20RT
M
M
M
M
M
H
H
H
H
H
H
H
H
H
H
H
M
M
M
M
<0.15D1
655(525─820)
560(425─720)
525(395─655)
425(295─560)
525(395─655)
755(590─920)
620(460─720)
165(130─230)
130(100─195)
130(100─195)
100( 65─130)
Cutting Width ae (inch)
0.15─0.3D1
Cutting Speed vc (SFM)
525(395─655)
425(295─560)
395(330─460)
295(230─360)
395(330─460)
620(460─785)
560(395─720)
D1 (Slot)
460(395─525)
360(295─425)
330(260─395)
230(165─295)
330(260─395)
620(460─785)
560(395─720)
165(130─230)
130(100─195)
130(100─195)
100( 65─130)
y DEPTH OF CUT / FEED PER TOOTH
Work Material
Hardness
P
Mild Steel
Cutting Width
ae (inch)
< .3D1
<180HB
D1 (Slot)
Carbon Steel
Alloy Steel
< .3D1
180─350HB
D1 (Slot)
M
Stainless Steel
<270HB
< .3D1
D1 (Slot)
K
< .15D1
Gray Cast Iron
Tensile Strength
<350MPa
.15─.3D1
D1 (Slot)
< .15D1
Ductile, Cast Iron
Tensile Strength
<800MPa
.15─.3D1
D1 (Slot)
S
Titanium Alloy
< 350HB
Heat-resistant Alloy
─
< .15D1
D1 (Slot)
< .15D1
D1 (Slot)
Depth of Cut
ap (inch)
< .787
.787─1.969
1.969─3.150
< .787
.787─1.969
< .787
.787─1.969
1.969─3.150
< .787
.787─1.969
< .787
.787─1.969
1.969─3.150
< .394
< .394
.394─1.969
1.969─3.150
< .394
.394─1.969
1.969─3.150
< .394
.394─1.969
< .787
.787─1.969
1.969─3.150
< .787
.787─1.969
1.969─3.150
< .394
.394─1.969
< .787
.787─1.969
<1.969
< .394
< .787
Feed per Tooth fz (IPT)
Cutter Diameter (inch)
&2.0"(Max.ap=2.2")
&1.5"(Max.ap=2.2")
&2.0"(Max.ap=3.3")
&2.5"(Max.ap=2.2")
&2.0"(Max.ap=1.65")
&40(Max.ap=56mm(2.205") &50(Max.ap=56mm(2.205") &50(Max.ap=84mm(3.307")
&50 (Max.ap=42mm(1.654") &63 (Max.ap=56mm(2.205")
.010
.008
.010
.008
.008
.006
.010
.008
.008
.006
.010
.008
.006
.004
.010
.008
.006
.004
.010
.008
.004
.012
.010
.004
.012
.010
.010
.008
.010
.008
.010
.008
.010
.008
.010
.008
.010
.008
.008
.006
.008
.006
.006
.004
.004
.004
.003
.003
.002
.006
.004
.004
.004
.003
.003
.002
(Note) The above cutting conditons are determined based on high rigidity machine and workpiece, where no vibration occurred.
Please adjust processing conditions if the vibration is generated.
21
.008
.006
.004
.006
.008
.006
.004
.004
.008
.006
.004
.003
.010
.008
.006
.008
.006
.004
.008
.006
.008
.006
.004
.006
.004
.003
.004
OPERATIONAL GUIDANCE
aUse only specified inserts and parts.
aClamp the inserts at a specified torque of only.
aThe maximum allowable spindle speeds are shown in Table 1. Ensure that the cutter operates under the
maximum allowable spindle speed.
The maximum allowable spindle speeds for safety purposes are determined in accordance with ISO15641
(Milling Cutters for high speed machining–Safety requirements).
(Table 1) Maximum allowable spindle speed
Cutting Edge Diameter (inch)
& .500"
& .625"
& .750"
Max. Allowable Spindle Speed (min-1)
9900
19000
16000
Cutting Edge Diameter D1(mm)
&12
&14
&16
&18
&20
&22
&25
&28
&30
Max. Allowable Spindle Speed (min-1)
─
─
19000
17000
15000
14000
12000
11000
10000
Cutting Edge Diameter D1(mm)
&32
&35
&40
&50
&63
&80
&100
&125
&160
Max. Allowable Spindle Speed (min-1)
9500
9000
7500
6000
5000
3500
3000
2500
1500
& 1.000" & 1.250" & 1.500" & 2.000" & 2.500" & 3.000" & 4.000"
12000
9500
7600
6000
4800
3800
3100
22
MULTI-FUNCTIONAL INDEXABLE CUTTER
ARBORS
ARBORS FOR SCREW-IN TOOLS
Steel Shank
L2
L1
H1
Carbide Shank
øD4
øD5
øD9
M
Order Number
Dimensions (mm)
Stock
Type
y STRAIGHT SHANK ARBOR
D9
D4
D5
L1
L2
H1
M
SC16M08S100S
s
8.5
16
14.5 100
10
10
M8
08S200L
s
8.5
16
14.5 200
10
10
M8
SC20M10S120S
s
10.5
20
18.5 120
10
14
M10
10S220L
s
10.5
20
18.5 220
10
14
M10
SC25M12S125S
s
12.5
25
23.5 125
10
19
M12
12S245L
s
12.5
25
23.5 245
10
19
M12
SC32M16S140S
s
17
32
28.5 140
15
24
M16
16S280L
s
17
32
28.5 280
15
24
M16
SC16M08S100SW
s
8.5
16
14.5 100
10
10
M8
08S200LW
s
8.5
16
14.5 200
10
10
M8
SC20M10S120SW
s
10.5
20
18.5 120
10
14
M10
10S220LW
s
10.5
20
18.5 220
10
14
M10
SC25M12S125SW
s
12.5
25
23.5 125
10
19
M12
12S245LW
s
12.5
25
23.5 245
10
19
M12
SC32M16S140SW
s
17
32
28.5 140
15
24
M16
16S280LW
s
17
32
28.5 280
15
24
M16
HOW TO INSTALL THE SCREW-IN HEAD
z Thoroughly clean the clamp section of the head and the
arbor with an air blower or brush before installation.
x Tighten the head at the recommended torque and ensure
that there is no gap between the head and arbor.
Screw Size
M8
M10
M12
M16
Recommended Torque
Wrench Size
17.1
33.8
59.2
66.7
10
14
19
24
(lbf-ft)
(mm)
a Cutting tools become extremely hot during cutting. Never touch them with bare hands after operation as this mayproduce risk of
injuries or burns.
a Do not handle the cutting tools with bare hands as this may cause injuries.
s : Inventory maintained in Japan.
23
Order Number
BT30
øD5
øD9
M
L2
Stock
y BT30 SHANK ARBOR
Dimensions (mm)
D9
D5
L10
L2
M
SC16M08S10-BT30
s
8.5
14.5
32
10
M8
20M10S10-BT30
s
10.5
18.5
32
10
M10
25M12S10-BT30
s
12.5
23.5
32
10
M12
32M16S10-BT30
s
17.0
28.5
32
10
M16
L10
Order Number
BT40
øD5
øD9
M
L2
Stock
y BT40 SHANK ARBOR
Dimensions (mm)
D9
D5
L10
L2
M
SC16M08S10-BT40
s
8.5
14.5
37
10
M8
20M10S10-BT40
s
10.5
18.5
37
10
M10
25M12S10-BT40
s
12.5
23.5
37
10
M12
32M16S10-BT40
s
17.0
28.5
37
10
M16
L10
HSK63A
Order Number
Stock
y HSK63A SHANK ARBOR
ø63
øD5
øD9
M
C4
L2
Dimensions (mm)
D9
D5
L10
L2
M
SC16M08S22-HSK63A
s
8.5
14.5
48
22
M8
20M10S24-HSK63A
s
10.5
18.5
50
24
M10
25M12S27-HSK63A
s
12.5
23.5
53
27
M12
32M16S28-HSK63A
s
17.0
28.5
54
28
M16
L10
24
MULTI-FUNCTIONAL INDEXABLE CUTTER
Technical Data
Cutting Performance
Power consumption comparison
3.4
Down
30%!
2.0
APX
Competitor’s
1.3
Power consumption (HP)
2.7
<Cutting conditions>
Workpiece : Alloy steel
Tool
: APX3000UR164SA16SA
Insert
: AOMT123608PEER-M
Grade
: VP15TF
Cutting speed : 525 SFM
Feed per tooth : .008 IPT
Width of cut : .236 inch
Depth of cut : .354 inch
Single insert
Cutting Simulation
0.7
0
Wall Surface Accuracy
High wall accuracy can be produced by
this body and unique insert geometry.
APX
.0008 inch
Competitor’s
<Cutting conditions>
Workpiece : Alloy steel
Tool
: APX3000UR163SA16SA
Insert
: AOMT123608PEER-M
Grade
: VP15TF
Cutting speed : 525 SFM
Feed per tooth : .006 IPT
Width of cut : .079 inch
Depth of cut : .236 inch
Wear Resistance
.010
<Cutting conditions>
Workpiece : Alloy steel
Tool
: APX3000UR163SA16SA
Insert
: AOMT123608PEER-M
Grade
: VP15TF
Cutting speed : 655 SFM
Feed per tooth : .008 IPT
Width of cut : .118 inch
Depth of cut : .197 inch
Air blow
Competitor’s
Flank wear (inch)
.008
.006
APX
.004
.004
0
3
6
9
Cutting length (ft)
25
12
15
.0013 inch
Application examples in Ti-6AL-4V
Achieved a longer and more stable tool life due to excellent resistance to chipping.
MP9130
Conventional
Cutting length 3.9 feet
Cutting length 2.5 feet
<Cutting conditions>
Tool
: APX3000R323SA32SA
Insert
: AOMT123608PEER-M
Grade
: MP9120
Cutting speed : 100 SFM
Feed per tooth : .006 IPT
Width of cut
: .315 inch
Depth of cut : .315 inch
Wet cutting
Application examples in Inconel®718
Superior wear and chipping resistance.
MP9130
Cutting length 4.9 feet
Conventional
Cutting length 3.9 feet
<Cutting conditions>
Tool
: APX3000R324SA32SA
Insert
: AOMT123608PEER-M
Grade
: MP9130
Cutting speed : 100 SFM
Feed per tooth : .006 IPT
Width of cut
: .315 inch
Depth of cut : .315 inch
Wet cutting
Application examples in AISI 1055
Excellent wear resistance!
MP6120
Conventional A
Cutting length 91.9 feet
Can continue machining up to 150.9 feet
Cutting length 91.9 feet
Conventional B
Cutting length 49.2 feet
<Cutting conditions>
Tool
: APX3000R324SA32SA
Insert
: AOMT123608PEER-M
Grade
: MP6120
Cutting speed : 655 SFM
Feed per tooth : .004 IPT
Width of cut
: .079 inch
Depth of cut : .079 inch
Dry cutting
26
MULTI-FUNCTIONAL INDEXABLE CUTTER
APPLICATION EXAMPLES
Tool
APX3000UR102SA10SA APX3000UR246SA20SA APX3000UR164SA16SA APX3000UR123SA12SA
Insert (Grade)
AOMT123616PEER-M(VP15TF) AOMT123608PEER-H(MC5020) AOMT123608PEER-M(VP15TF) AOMT123608PEER-H(VP15TF)
Carbon steel (ANSI 1045)
Gray cast iron (ANSI class30) Carbon steel (ANSI 1055)
Alloy steel
Cutting Conditions
Workpiece
Cutting Speed (SFM)
490
700
350
800
Feed per Tooth (IPT)
.002
.006
.005
.005
Depth of Cut (inch)
.059
.197
.118
.118
Width of Cut (inch)
.059
1.181
.394─.984
.750
Coolant
Wet
Dry
Dry
Wet
Machine Shank Type
M/C-BT30
M/C-BT50
M/C-BT50
Result
Lower cutting noise and
double tool life compared to a
competitor's products.
Reduced cutting noise, better
surface finish and double
the tool life compared to a
competitor’s product.
Improved cutting performance
and lower cutting resistance.
Tool
Insert (Grade)
APX3000UR205SA20SA APX3000UR205SA20SA
APX4000UR0307DA
M/C-BT50
Tool life has been improved
by 30% compared to a
competitor's product.
APX4000UR244SA20SA
AOMT123608PEER-M(VP20RT) AOMT123608PEER-H(VP20RT) AOMT184808PEER-M(VP15TF) AOMT184808PEER-M(VP15TF)
Stainless steel (ANSI 420)
Stainless steel (ANSI 420)
Carbon steel (ANSI 1055)
Mild steel
Cutting Conditions
Workpiece
27
Cutting Speed (SFM)
425
525
540
625
Feed per Tooth (IPT)
.008
.003
.006
.010
Depth of Cut (inch)
.010
.079
.118
.394
Width of Cut (inch)
1.102
.984
1.969
.197
Coolant
Wet
Wet
Wet
Wet
Machine Shank Type
M/C-BT50
M/C-BT50
M/C-BT50
M/C-BT50
Result
Lower cutting resistance enabled
stable machining even at 6 times
higher cutting conditions.
12 times longer tool life.
Double tool life compared to a
competitor's product.
Better cutting performance
and lower cutting resistance
compared to a competitor’s
product.
Cutting resistance is lower
than the competitor’s product,
thus allowing a stable
machining performance.
APX4KUR0209A16A
Tool
Insert (Grade)
Bottom
APX4KUR0209A16A
APX4KUR2412WA24S35A APX4KUR2412WA24S35A
AOMT184832PEER-H(VP20RT) AOMT184832PEER-H(VP20RT) AOMT184832PEER-H(VP20RT) AOMT184832PEER-H(VP20RT)
Peripheral AOMT184808PEER-H(VP20RT) AOMT184808PEER-H(VP20RT) AOMT184808PEER-H(VP20RT) AOMT184808PEER-H(VP20RT)
Titanium alloy
Stainless steel
Gray cast iron
Alloy steel
Cutting Conditions
Workpiece
Cutting Speed (SFM)
115
260
410
330
Feed per Tooth (IPT)
.003
.004
.012
.010
Depth of Cut (inch)
.472─1.575
1.378
2.047
1.772
Width of Cut (inch)
.394─.591
1.378
.315
.197
Coolant
Wet
Wet
Dry
Dry
Machine Shank Type
M/C-CAT50
M/C-CAT50
M/C-CAT50
M/C-CAT50
3 times tool life compared to a
competitor’s tool.
2.5 times machining efficiency
compared to a conventional
tool by shortening cycle times.
Result
Tool
Insert (Grade)
APX3000-040A06RA
3 times efficiency compared to For stable, deep shoulder
a conventional tool.
milling without vibration.
APX3000UR123SA12SA APX3000R254SA25SA
APX3000R254SA25SA
AOMT123608PEER-M(MP9130) AOMT123608PEER-M(MP7130) AOMT123608PEER-M(MP7130) AOMT123616PEER-M(MP6130)
WASPALOY®
AISI 420
AISI 304
AISI 4137
Cutting Conditions
Workpiece
Cutting Speed (SFM)
100
400
460
655
Feed per Tooth (IPT)
.001
.004
.004
.005
Depth of Cut (inch)
.055
.010
.079
.098
Width of Cut (inch)
.630
.020
.984
─
Coolant
Wet
Dry
Dry
Dry
Result
Double tool life compared to
conventional products which
enabled to cut continuously
without interruption.
Actual cutting time has been
nearly doubleed compared to
conventional products.
Tool life has been improved by 1.5 times longer tool life
25% compared to conventional provided 140% processing
products because of the
efficiency.
superior fracture resistance.
Please note that the machining performed in the application examples is dependent on the rigidity of the machine used and the rigidity of the
workpiece and clamping.
28
For your safety
aDon't touch breakers and chips without gloves. aPlease machine within recommended application range, and exchange expired tools with new parts in advance. aPlease use safety cover and wear
safety glasses. aWhen using compounded cutting oils, please take fire prevention. aWhen attaching chips or spare parts, please use the attached wrench or driver. aWhen using tools in revolution
machining, please make a trial run to check run-out, vibration, abnormal sounds etc.
Customer Service : 800-523-0800
Technical Service : 800-486-2341
LOS ANGELES HEAD OFFICE
11250 Slater Avenue, Fountain Valley, CA 92708
TEL : 714-352-6100
FAX : 714-668-1320
CHICAGO OFFICE
1314B North Plum Grove Road, Schaumburg, IL 60173
TEL : 847-252-6300
FAX : 847-519-1732
MMC METAL DE MEXICO, S.A. DE C.V.
Av. La Cañada No.16, Parque Industrial Bernardo Quintana,
El Marques, Queretaro, CP76246, Mexico
TEL : +52-442-221-6136
FAX : +52-442-221-6134
TORONTO OFFICE
6535, Millcreek Drive, Units, 63&64, Mississauga, Ontario L5N 2M2, Canada
TEL : 905-814-0240
FAX : 905-814-0245
URL :
(Tools specifications subject to change without notice.)
EXP-09-E077
Printed in U.S.A. 11/13

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形状別超硬エンドミル目次INDEX OF CARBIDE END MILLS