Adaptive Wireless Solutions, LLC. 577 Main Street Hudson, MA 01749 XYR5000 SERIES WIRELESS TRANSMITTERS SUPPORTED BY: ADAPTIVE WIRELESS SOLUTIONS www.adaptive-wireless.com (978) 875-6000 Today you need a simple and easily configured means of collecting process information to a centralized control point from multiple hazardous areas that are without power. The XYR5000 range of instruments from Adaptive Wireless Solutions (AWS) does exactly that and is fully compatible with your present Honeywell XYR5000 installation. Installation, programming, user interface and Modbus configuration are not impacted – AWS designed the original Honeywell XYR5000 product so these units are fully compatible. AWS-XYR5000 Wireless Transmitters These XYR5000 transmitters allow you to place sensors where you need them, even if there’s no power, and even if the areas are Class I Div. I. Fully certified with FM / CSA / ATEX, smaller than the Honeywell units so they fit almost anywhere, and are supported into the future by AWS; these wireless sensors reach your plant, return the values to a base radio and need essentially no maintenance. The battery lifetime is measured in multiple years (rate dependent) and matches anything available in the industry. Each sensor/instrument reports to a centralized Base Radio, which interconnects with standard DCS protocols, over Modbus RTU serial ports. The Base Radio can also be supplied with outputs (e.g. 4-20mA loop) that track the remote sensor values for the simplest possible interconnection to your legacy systems. Forget complex setups and retraining to new systems. Use AWS-XYR5000 to supplement your present system – seamlessly. These instruments use ISM band (915 and 868MHz) transceivers that communicate using a digital protocol called frequency hopping spread spectrum (FHSS). FHSS technology continuously moves the carrier frequency and provides immunity to interference. Multiple radio installations can share the same space at the same time using different network IDs. Enjoy the Benefits of Wireless Technology Seamless integration of XYR5000 transmitters provide information that helps you achieve key objectives: Improve Product Quality — Improve measurement accuracy and consistency by replacing manual readings with automated data collection. Real-time data helps ensure precise time tracking of information for use in troubleshooting process problems. Ensure High Uptime — more frequent measurements and early detection of asset problems can reduce or even prevent incidents and accidents Reduce Maintenance and Operational Costs — XYR transmitters allow you to monitor furnaces, pumps, heat exchangers, and steam traps to support proactive, predictive maintenance. They help identify potential costly problems, like excess energy and raw materials use. Once XYR5000 units are in place, you’ll make better use of personnel time. Enhance Flexibility — Because XYR5000 transmitters are so easy and affordable to install, you can add or change measurements as needed. This flexibility supports process improvement and development of new and better products in pilot plants. Each base radio supports up to 100 field units! A complete XYR5000 compatible wireless system includes: Wireless Base Radio: one base radio per every 100 communicating field devices, with the corresponding number of quad analog output modules into Modbus RTU serial ports. Wireless management toolkit software: including running the RF server, configuration, and management tools. (Required for configuring output modules.) Any combination of field transmitters for pressure, differential pressure, analog input, acoustic signals, or temperature. Meet Regulatory Requirements — Record changes and send data to the control system for date and time stamping. XYR instruments allow flexible monitoring of process variables throughout critical phases of your process. XYR5000 transmitters support safety by reducing human exposure to hazardous areas and products. They also help improve waste treatment processes and reduce environmental impact by enabling online measurement of remote variables like waste pond level. Overcome Measurement Hurtles Cost — Going wireless means faster, easier installation and wiring (savings of $75 to $150 per foot, depending on the environment) Time — Simplified installation for faster start-ups Range — Measurements transmitted up to 2000 feet, through minimal metalwork obstructions. Actual range may vary depending on topography Ruggedness — Rated for industrial use, XYR transmitters go where you don’t want to: hazardous, remote, or hard-to-reach locations Accuracy — Gauge pressure, absolute pressure, temperature, analog input devices offer exceptional accuracy of ±0.1% full scale reading at reference conditions. Reliability — XYR5000 transmitters feature long battery life (3 to 5 years) and a low-battery alarm. Self-checking tools continuously monitor operation to identify and report sensor or derive parameters that are out of spec. www.adaptive-wireless.com http://xyr5000-support.com 978-875-6000 20377-06 Adaptive Wireless Solutions, LLC. 577 Main Street Hudson, MA 01749 www.adaptive-wireless.com (978) 875-6000 \ Absolute Pressure Range Accuracy 30 and 250 PSIA 0.1% Gauge Pressure 30, 250, 1000, and 5000 PSIG Differential Pressure 100” or 300” H2O, 25, 100, and 300 PSI 0.1% 0.2% Temperature Two T/C or one RTD by Model Discrete Input Analog Input Two inputs, dry contact only, 1 KOhm max impedance Two 4-20mA, 0-10 Volt 0.1% Acoustic 40 KHz main frequency direction, 5 KHz bandwidth 0.1% Specifications for All XYR5000 Transmitters Communications Wireless Communication: 902–928 MHz Frequency Hopping Spread Spectrum (FHSS); FCC certified ISM license-free band; Every data block transmitted is verified (CRC check) and acknowledged by the Base Radio RF Transmit Power: 31 mW, 17.8 mW typical Data Rate: Configurable: 4.8 Kbps, 19.2 Kbps, or 76.8 Kbps Parameter Configuration Antenna: Internal 3” omnidirectional, 1/4 wave, monopole Two membrane switches on the unit’s front allow configuration of: Signal Range: Up to 2000 feet (600 meters) from Base Radio through minimal metalwork obstructions. (Actual range may vary depending on site topography.) RF Channel Setup: 1 to 16. Baud Rate: 4.8 Kbps, 19.2 Kbps, 76.8 Kbps. RF ID: 1 to 100. Password Operating Conditions Tag Name (up to 21 characters) Humidity: 99% RH (non-condensing) Temperature: Ambient Sensor: -40 to 230°F; Ambient Electronics: -40 to 185°F; Process Fluid: -40 to 250°F; Display (Full Visibility): -4 to 158°F; Display (Reduced Visibility): -40 to 185°F Normal/Abnormal Transmit Rate: (1–5, 10, 15, 20, or 40 sec, 1 min) Normal/Abnormal Sampling Rate: (1–10, 15, 20, or 30 sec, 1 min) Normal Upper and Lower Values: Disabled/Enabled. Enabled to change sampling and transmit rates during abnormal conditions Engineering Units Performance Self-Diagnostics: Self-checking software and hardware that identifies and reports out of spec conditions, and field unit low battery voltage Configuration Panel: 7-digit, high-contrast, anti-reflective monochrome integrated LCD display with membrane switch buttons for local configuration. Display cycles between measured value and RF status Offset: Transmits user-defined offset instead of actual value Trim: Applies a user-defined one- or two-point correction curve to the actual value Approvals Vibration/Shock: Certified per IEC EN00068 2-6 (Vibration) and 2-27 (Shock); Random Vibration: Certified to withstand 6 Gs, 15 minutes per axis from 9 to 500 Hz CE Compliance: Operates within Specifications in fields from 80 to 1,000 MHz with Field Strengths to 30 V/m. Meets EN 50082-1 General Immunity Standard and EN 55011 Compatibility Emissions Standard NEMA and electrical classifications differ by model. Please see individual models for information. Page 2 www.adaptive-wireless.com http://xyr5000-support.com 978-875-6000 20377-06 Adaptive Wireless Solutions, LLC. 577 Main Street Hudson, MA 01749 www.adaptive-wireless.com (978) 875-6000 XYR5000 Series Wireless Transmitters WG510/WA510 for Absolute/Gauge Pressure Accuracy: ±0.1% full scale over temperature Combined Zero/Span Stability: Less than ±0.1% of Catalog Number Description XYR5000 Wireless Pressure Transmitters sensor URL per year @ 21°C (70°F) Antenna: Internal 3” omnidirectional Span Signal Range: Up to 2000 feet from base radio with 0–30 PSIG 0–250 PSIG 316L SS 316L SS 316 SS 316 SS AWS-WG511AWS-WG512- 0–1000 PSIG 0–5000 PSIG 316L SS 316L SS 316 SS 316 SS AWS-WG513AWS-WG514- 0–10000 PSIG 316L SS 316 SS AWS-WG519- Absolute 0–30 PSIA 316L SS 316 SS AWS-WA515- Pressure 0–250 PSIA 316L SS 316 SS AWS-WA516- Gauge through minimal metalwork obstructions. (Actual range may vary.) Pressure Material: Base: Wetted 316 SS, 304 SS; Housing: NEMA 4X enclosure, Polycarbonate (Lexan) Process Connections: ½ inch NPT Approvals: FM/CSA/ATEX Please contact AWS Diaphragm Body FM / CSA AG- Approvals ATEX (Not available on WG519) 3G- Power Standard Power, Battery Included for specific certifications and conditions of use. B100 Nace & Cal Certifications available with purchase WN571 for Acoustic Signals Ideal for monitoring applications that generate high frequency noises when they malfunction, such as pressure relief valves, steam traps, and compressors or pumps. Center Frequency: fc = 40 kHz Bandwidth (3dB) RF: 5 kHz (fc ± 2.5 kHz) Data Transmission Technique: Amplitude (8-bit digital output with a scale of 0 to 255) Antenna: 3” omnidirectional, 1/4 wave Signal Range: Up to 2000 feet from Base radio through minimal metalwork obstructions. (Actual range may vary) Ideal for Steam Trap Leak Monitoring! A typical industrial plant can lose between $150,000 and $200,000 in energy every year — just from steam lost in boiler steam traps. Manual leak detection monitoring is time dependent and costly, so plant engineers typically look for an automated method of identifying leaks. But, signal wiring for an automatic warning system would greatly exceed the cost of the transducers. Steam leaks generate high frequency waves. XYR5000 wireless acoustic transmitters measure these waves and report the data back to your control room. They provide reliable leak detection without the need for costly tray and conduit wiring. Material: Housing: NEMA 4X Polycarbonate (Lexan). V0 Rating and UV Stable; Base: Brass and cast aluminum Description Catalog Number XYR5000 Wireless Acoustic Signal Transmitters Acoustic Signal Transmitter AWS-WN571-AG-B100 Approvals: FM/CSA/ATEX Please contact AWS for specific certifications and conditions of use. WI550 Analog Input Transmitter Accuracy: ±0.1% full scale. Reading at 24°C (75°F) Antenna: Internal 3” omnidirectional, 1/4 wave, monopole or Yagi directional antenna, 18” length, 6dBd gain, vertical polarization Signal Range: Up to 2000 feet through minimal metalwork obstructions from base radio (Actual range may vary.) Materials: Housing: NEMA 4X Polycarbonate (Lexan). Base: Aluminum junction box Approvals: FM/CSA/ATEX Please contact AWS for specific certifications and conditions of use. Page 3 Description XYR5000 Wireless Analog Input Transmitters, Discrete (Dry Contact) Inputs Catalog Number Dual 4–20 mA Input, Integrated Omni Antenna AWS-WI551-DA- Dual 1–10 V Input, Integrated Omni Antenna AWS-WI552-DA- Dual 4–20 mA Input, Integrated Yagi Antenna AWS-WI553-DA- Dual 1–10 V Input, Integrated Yagi Antenna AWS-WI554-DA- FM / CSA AG- Approvals ATEX 3G- Power Standard Power, Battery Included www.adaptive-wireless.com http://xyr5000-support.com B100 978-875-6000 20377-06 Adaptive Wireless Solutions, LLC. 577 Main Street Hudson, MA 01749 www.adaptive-wireless.com (978) 875-6000 WD620 for Differential Pressure Accuracy: Greater of ±0.1% to 0.175% calibrated span or upper range value (model dependent) Catalog Number Description XYR5000 Differential Pressure Trans. Stability: ±0.015% to 0.04% URL/year -20” to 400” H2O (-8 to 1000 mBar) AWS-WD620-AAARange -5 to 100 PSI (-0.35 to 7 Bar) AWS-WD622-AAA- -18 to 3000 PSI (-1.26 to 210 Bar) AWS-WD624-AAA- Antenna: Internal 3” omnidirectional Signal Range: Up to 2000 feet from base radio through minimal Adapter None (Standard Connection) 00_ _- Flange 316SS Adapter Flange, 1/2” NPT S2_ _- Mounting None _ _ 00- Bracket 304SS Mounting Bracket* _ _ SH- FM / CSA Zero Temperature Effect: ±0.15% to 0.20% span metalwork obstructions. (Actual range may vary.) Electronic Housing: NEMA 4X enclosure, Polycarbonate (Lexan), V0 Rating and UV Stable Process Connections: 1/4” NPTF standard, 1/2” NPTF SS adapter optional AG- Approvals ATEX Power Standard Power, Battery Included 3G- Approvals: FM/CSA/ATEX Please contact AWS for specific B100 certifications and conditions of use. Nace & Cal Certifications available with purchase WW591 Dual Dry Contact Input Transmitter Impedance at Input: 1 KΩ max.; Input Isolation: Between inputs, 20 kΩ Antenna: Internal 3” omnidirectional, 1/4 wave, monopole or Yagi directional antenna, 18’ length, 6dBd gain, vertical polarization Description XYR5000 Wireless Dry Contact Input Transmitters Catalog Number Dual Discrete Input, Integrated Omni Antenna AWS-WW591- Dual Discrete Input, Integrated Yagi Antenna AWS-WW592- Signal Range: Omni: Up to 2000 feet through minimal metalwork obstructions from base radio. (Actual range may vary.) Materials: Housing: NEMA 4 Polycarbonate (Lexan). Base: Aluminum junction box; Wiring: plug, wire size 28 to 16 gauge max. Approvals Approvals: FM/CSA/ATEX Please contact AWS for specific certifications and conditions of use. Power FM / CSA AG- ATEX 3GB100 Standard Power, Battery Included WT530 Temperature Transmitter Accuracy: ±0.1% full scale reading. For cold junction compensation (T/C only), add 1.8 °F (± 1 °C) Linearization: RTD and T/C to ± 0.09°F (± 0.05 °C) Long Term Stability: Deviation <0.025%/year Antenna: Internal 3” omnidirectional, 1/4 wave, 18” length, 6dBd Probe TypeRange T/C Type L T/C Type K T/C Type U T/C Type N T/C Type R T/C Type B -328° to 1652 -292° to 2282 °F °F -148° to 1112 32° °F to 2192 °F 32° to 2912 °F 212° to 3272 °F Pt100 RTD (DIN 0.00385) Range Probe Type T/C T/C T/C T/C T/C Type Type Type Type Type J T E S C Range -292° to 1382 °F -238° to 752 °F -58° to 1832 °F 32° to 2822 °F 32° to 4208 °F -328° to 900°F gain, vertical polarization Signal Range: Omni: Up to 2000 feet through minimal metalwork obstructions from base radio. Material: Housing: NEMA 4X Polycarbonate (Lexan); Thermowell: 304 SS, 316 SS; Process Connections: 1/2” NPTM for probe only. 3/4” NPTM for well Approvals: FM/CSA/ATEX Please contact AWS for specific certifications and conditions of use. Page 4 Description XYR5000 Wireless Temperature Transmitter, Discrete Input, No Temp. Sensor RTD Input, Integrated Omni Antenna Catalog Number AWS-WT531R-DA- Thermocouple Input, Integrated Omni Antenna AWS-WT531T-DA- RTD Input, Integrated Yagi Antenna AWS-WT534R-DA- Thermocouple, Integrated Yagi Antenna AWS-WT534T-DA- FM / CSA AG- Approvals ATEX 3G- Power Standard Power, Battery Included www.adaptive-wireless.com http://xyr5000-support.com B100 978-875-6000 20377-06 Adaptive Wireless Solutions, LLC. 577 Main Street Hudson, MA 01749 www.adaptive-wireless.com (978) 875-6000 XYR5000 Wireless Base Radio Unit Ordering Instructions Example Base Radio Order Code A complete XYR5000 wireless system includes: Wireless base radio: one base radio per every 100 communicating field units, with the corresponding number of quad analog output modules for Modbus/RTU protocol or 4–20 mA discrete outputs as needed. Wireless management toolkit software: including the RF server, configuration, and management tools. (Required for configuration of output modules.) Any combination of input transmitters, up to 100 The Wireless Base Radio (WBR) combines an RF transceiver with the interface to your existing SCADA, DCS, or data acquisition device. The radio’s RF transceiver communicates using Frequency Hopping Spread Spectrum (FHSS). Each wireless base radio can communicate with up to 100 field units. The base radio is easily configured using the local push buttons and display. As part of its diagnostic capabilities, the base radio can identify and report field unit out-of-spec conditions, and low battery alarms. The field device data is extracted from the base radio via Modbus RTU or optional DIN-rail mountable output modules. Three types of output modules expand the capacity of the wireless base radio: analog output, discrete output, and combination analog/discrete outputs. Analog output modules can be configured to output primary and secondary variables in 4-20 mA. Discrete output modules can be configured to open or close based on process variable thresholds or field unit alarms (like low battery). Output modules are configured through the Wireless Management Toolkit Software. Number of Field Units: 1 to 100 Output: RS-485: Up to 3000 feet, 15 drops max., measured at 19.2 Kbps baud rate; 4–20 mA: Analog output via Quad output modules Integrated Omni Antenna: External 3” omnidirectional antenna, 1/2 wave dipole; Signal range: Up to 2000 feet through minimal metalwork obstructions from input units; Data rate: Configurable 4.8, 19.2 or 76.8 Kbps; Scan rate: 20 seconds @ 4.8 Kbps, 5 seconds @ 19.2 Kbps, 1.4 seconds @ 76.8 Kbps AWS - WBR – 00 - MBPW00 - A10000 - 0000 – AK Integrated BR w/ 2” Pipe Mount, DIN-Rail Power Supply, No DIN Rail Converter Kit. 4 Analog Output Module. US / CA NEC Approval. wall gold anodized 1.25” aluminum mounting with brackets; Available by itself or with a lightning suppressor and 10 or 25 feet of coax cable, RG type 8/U, Series type RF 400, 10 AWG; Signal range: Up to 5000 feet through minimal metalwork obstructions from input units; Data rate: Configurable 19.2 or 76.8 Kbps; Scan rate: 5 seconds @ 19.2 Kbps, 1.4 seconds @ 76.8 Kbps Connections: Power: Two terminals, 22 AWG power supply wire (GND, 24V); Serial Output: Two terminals, use two-wire shielded and protected 16 AWG; Grounding: Earth grounding required. Availability Dual Output Wireless Base Radio with Omni-Directional Antenna Integrated Antenna Version Remote High Gain Antenna Version (Note a) AWS-WBR-00- ↓ AWS-WBH-00- No Mounting Hardware 00_ _ _ _MB_ _ _ _2” Pipe Mounting Bracket Options No Power Supply _ _00_ _DIN-Rail Mounted Power Supply _ _PW_ _No DIN-Rail Converter Kit _ _ _ _00RS485 to RS232 DIN-Rail Converter Kit _ _ _ _RS- • • • • • • ↓ • • • • • • DIN-Rail Mount Quad 4-20 mA Output Module: 4 AO per Card (Note C) Quad AO Module No Analog Output Module 4 Analog Output 8 Analog Output 12 Analog Output 16 Analog Output 48 Analog Output 00_ _ _ _A1_ _ _ _A2_ _ _ _A3_ _ _ _A4_ _ _ _AC_ _ _ _- • • • • • • • • • • • • DIN-Rail Mount Discrete Output Module: 8 DO per Card (Note C) DO Module No Discrete Output Module 8 Discrete Output 16 Discrete Output _ _00_ _B1 B2 • • • • • • DIN-Rail Mount Combination Output Module: 4 AO/8 DO per Card (Note C) Combo Module No Combined Output Module 4 Analog, 8 Discrete Output 8 Analog, 16 Discrete Output _ _ _ _00_ _ _ _C1_ _ _ _C2- • • • 0000TE_ _TW_ __ _ HA_ _HB_ _HC- • • • • Antenna Options Integral Omni Antenna (Std) 10 Ft Base Radio Coax Cable (assembled to radio) 25 Ft Base Radio Coax Cable (assembled to radio) High Gain Antenna, No Cable High Gain Antenna, Lightning Arrestor, 10Ft Cbl High Gain Antenna, Lightning Arrestor, 25Ft Cbl Approvals Remote High Gain Antenna: 65” high gain Omni antenna; Material: High density fiberglass, UV protected; 6 dBd gain less cable loss 0.04 dBm/ft; Heavy- Catalog Number Description None FM / CSA CE ATEX 9X AK 3X 3D b b • • • • • • • Notes a b c Select base radio coax cable length, either 10 or 25 feet. Requires high gain antenna option. Requires Wireless Management Toolkit software, see next page. Description Cat. Number DIN-Rail Power Supply: 120/240 VAC to 24 VDC/15W 51453570-501 Lithium Battery: C Size, 3.6V 51453577-501 Approvals: FM/CSA/ATEX Please contact AWS for specific certifications and 4-Screw Terminal Connector for Base Station conditions of use. Base Radio 2” Mounting Bracket 1840382 51453572-501 Starter Kit: 24 VDC Power Supply, RS485 to RS232 Converter Kit, Shielded Cable Power Supply: External Supply Voltage, 12 – 30 VDC @ 0.2A. DIN rail mounted 120/240 VAC adapter (optional). Electronic Housing: Baked enamel aluminum, NEMA 4X Housing Conduit Connection: 3/4” NPTF Mounting: Wall mount or 2” pipe mounting bracket Page 5 20’(6m) Cable 51453571-501 50’(15m) Cable 51453571-502 100’(3m) Cable 51453571-503 www.adaptive-wireless.com http://xyr5000-support.com 978-875-6000 20377-06 Adaptive Wireless Solutions, LLC. 577 Main Street Hudson, MA 01749 www.adaptive-wireless.com (978) 875-6000 XYR5000 Wireless Management Toolkit The Wireless Management Toolkit is the services management software for XYR5000 wireless products. Services management includes configuring the quad analog output modules and field unit threshold settings, process monitoring in real time, and data acquisition. The software is required for configuration of all output modules. The software can be run on multiple computers at once, so you can view and manage the wireless system from anywhere on your plant network. The computer that connects directly to the base radio network runs in Server mode; other connected computers run as clients. Other than the connection to the base radio, the client and server computers can perform the same configuration, monitoring, and management tasks. The software provides multiple levels of access control (Administrator, Read/Write, and Read-Only). An event log is maintained to track configuration changes. Software Features Fault and Performance Management Field Unit Groups and Output Devices Field Unit View: Tag Number [up to 21 characters], Monitored Asset, Unit ID, Device Type, Status Field Unit Status View: OK, Threshold Alert, RF Failure Base Radio View: Tag Number [up to 21 characters], Serial Number, RS485 Address, Number of Field Units, 4 – 20 mA Output, Status Configuration Management (Field Unit Variables and Output Modules) Sensor Sampling: Heartbeat, Normal, Thresholds Thresholds: High/Low Thresholds, Custom Threshold Message Utility for Addressing Output Modules (Wireless Management Toolkit Software is Required for Output Module Configuration) Reporting and Analysis Database contains the asset conditions over time. Data can be exported to perform analysis and create reports. Export data formats: Text (.txt) or Comma Separate Values (.csv) System Requirements PC with 300 MHz or higher processor clock speed recommended. Microsoft Windows 2000, or XP Operating System 256 MB of RAM or higher recommended 10 GB file storage if the database is installed on the local PC RS-485 port or RS-232 serial port with RS-232/485 converter Super VGA (800 X 600) or higher-resolution video adapter Monitor, CD-ROM, keyboard, mouse or compatible pointing device XYR5000 Configuration and Data Analysis Software for XYR Devices Catalog Number Description Wireless Management Toolkit, Single User License RS-485 to RS-232 Converter Kit Page 6 WMSW1-SL 51453569-501 Real-time remote level data reduces spill costs! Application: Remote tank level monitoring Problem: Customer needed the ability to monitor tank levels on a real-time basis instead of having operators do manual dip-stick tests during the day. Existing Business Results Human error: Operators would report their dip-stick results on paper. If they inverted a number in reporting paperwork or put data in the wrong fields, it increased the possibility of spills. Based on this data, purchasing ordered unnecessary deliveries, or didn’t order when they needed to, resulting in a lack of inventory to supply to their end users. EPA problems: Spills and their Accessories cleanup cost between $5000 and $6000 per incident. Solution The customer installed Honeywell XYR5000 wireless transmitters and paperless recorders to monitor storage tank levels on a continuous basis. High limit alarms on the recorder initiate audible alarms when there’s danger of overfilling, reducing the possibility of spills. Business Results After Installation Operators use the recorder’s web interface to monitor inventory levels. Purchasing and accounting departments have access to the same data, making their jobs easier. The Honeywell solution helped eliminate costs and constant safety issues associated with chemical spills. www.adaptive-wireless.com http://xyr5000-support.com 978-875-6000 20377-06
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