NT100X ECO-AXS Product Data

Easy Closing Sanitary Plate Heat Exchangers
NT100X ECO-AXS
Eco-AXS – Your access to convenience, reliability,
efficiency and profitability. Reduce the time
required to open and close your PHE with
the Eco-AXS frame. The Eco-AXS combines
a one touch closure system with the
advanced NT plate technology for the most
advanced plate and frame heat exchanger.
Three different closure systems allow you to
determine the level of automation you
require. With capacities up to 5500 ft2, the
Eco-AXS can handle even the largest and
most difficult applications.
ECO-AXS Options
NT100 SACF-200
The Eco-AXS frame is comprised of 4 tie rods that rotate in an ACME
„„Max design pressure 200 psig (13.8 barg)
follower nut to pull the moveable end plate to the proper position. Three
„„Max flow rate 830 gpm (190 m3/hour)
frame types – Automatic, internally powered and externally powered are
„„Heavy duty cladding with 150 grit blast finish
available to meet all levels of required automation.
„„4” tri-clamp connections, 316 stainless steel
Automatic
„„Most Convenient
„„Built In Safety Features
„„#4 finish on all 8 ports
Internally Powered
„„Less Expensive
„„One Touch Operation With Pendant
„„Made in USA
„„Frame lengths for up to 766 plates available
„„Grids available for multi-section designs
„„Patent pending
Externally Powered
„„Least Expensive
„„Drive System Can Be Used On Multiple Frames
engineering for a better world
GEA Heat Exchangers
Your Access to Choice and Convenience
General
The rotating tie rods open and close the moveable end plate and are synchronized via a chain
drive, gear reducer and drive motor combination. The drive motor, either internally or externally
mounted, is connected to a gear reducer and industrial strength H-series chains which rotate and
in-turn rotate the tie rods. With this system the tie rods are in compression for a safer and more
reliable operation of your PHE.
Three Different Closing Design Options Available
Automatic
With a simple touch of the screen the movable end plate opens or closes to a precalculated dimension.
Features Include
„„Allen Bradley PLC
„„7” Touchscreen
„„Jog open/close for use with small adjustments
„„Reprogrammable to handle future changes in plate and grid counts.
„„3 user levels for safest operation
„„7.5 in/min high speed
„„1.5 in/min low speed
Internally Powered
The same closure system used with the automatic system is used and the operator measures for proper closing dimension.
The task has been made easier with the use of a teathered control that reaches the full length of the plate pack.
Features Include
„„System will only move when the button is held down
„„Teathered pendant allows a single operator to monitor the
plate pack while closing
„„7.5 in/min high speed
„„1.5 in/min low speed
Externally Powered
With this option you can power multiple frames with one external drive, simplifying the installation and operation of multiple
heat exchangers.
Features Include
„„4 speed transmission with variable speed motor
„„Reversible to open and close frame
„„Standard 110V power with standard plug
„„Lightweight (20 lb) and durable
„„Attaches vial tool-free, quick release to outside of drive cabinet
„„Can be used with Automatic and Internally Powered units as back-up
„„6.0 in/min high speed
„„1.0 in/min low speed
Your Access to Advanced Plate Technology
GEA’s NT Plate and Gasket System
The ECO-AXS frame uses our NT plate, a technologically advanced
PosLoc™—Heat transfer plates have multiple lead-ins that ensure
heat transfer plate with features for efficient processing of all prod-
self-alignment of the plate pack for ease in closing. This feature re-
ucts, including those with high viscosities and fouling tendencies.
duces downtime when servicing the unit.
OptiWave™—Computer-modeled heat transfer area design provides
EcoLoc™—Adhesive-free gasket attachment makes replacement
even flow distribution across the entire plate surface, maximizing
a snap. A special design keeps gaskets in place even after several
heat transfer while minimizing fouling rates, plate count, and cost.
service cycles.
What Makes OptiWave™ Better?
Why PosLoc™ Is The Best In The Industry
Superior design. Conventional plates allow most media to flow
Plates with PosLoc™ allow the PHE to tightly seal every time it is
directly from one port to the other, reducing the flow in the corner
closed. The plate pack has corner lead-ins that use the compression
farthest from the inlet port. This “short circuiting” reduces the full
force of the pressure plates to self-align the heat transfer plates,
use of the available heat transfer area, which will require more plates
virtually eliminating plate pack snaking. Shoulders on all gasket
and have lower U-Value when compared to Opti-Wave. OptiWave
flaps cradle each plate as the unit closes and bring the plate pack into
plates provide even media flow over the entire width of the plate.
alignment. PosLoc™ plate packs will self-align even if the frame is
out of alignment, and after repeated servicing. The benefit to you is
years of smooth and hassle free maintenance and operation.
Plate Alignment Guides
OptiWave Design Distribution
Even velocity across the entire plate
width.
CFD Modeling (NT100M shown)
Conventional Design Distribution
Low velocity at the far corner reduces
plate performance.
How EcoLoc™ Can Help You
Our gaskets work in perfect combination with our plates to ensure
worry free operation. Our chamfered opening allows each gasket
to settle into position and prevents the lock tab from being severed.
Gaskets can be easily installed without tools or adhesive, and self-seat
during closing. It takes just seconds to replace the gaskets making
maintenance quick and easy.
GEA EcoLoc
Other Gaskets
NT100X SACF-200 Sanitary Frame: Technical Data
Materials and Construction:
Drive System: Internal drive – Nord, 5 HP, 480V, 3 phase; Gear Reducer –
Nord gear box; Drive Chains – dual 80H industrial strength chains
Frame Lengths: 3 standard lengths for a maximum of 750 plates
Power Requirements:
Individual Plate Weight: NT100X 7.91 lb/3.595 kg
Automatically and internally powered – 480V, 3 phase, 30 amp;
Mounting Feet: Adjustable ball foot, + 1.5” (+ 38 mm) total adjustment
Externally powered – 110V single phase, 2o amp
Pressure Plate: Stainless steel cladding on AISI 516 grade 70
(standard outlet, common current)
Frame Surface Finish: 150 grit bead blasted
Upper Beam: 304 stainless steel reinforced I-beam
Automatic Frame: Control system – Allen-Bradley PLC; User
„
Interface – 7 , backlit, LED, Maple Systems HMI touchscreen
Lower Beam: 304 stainless steel rectangular tube
Patent Pending
Tightening Bolt Material: SA-193 B8 stainless steel with C464
Performance:
Naval Brass Nut
Maximum Standard Design Pressure: 200 psig (13.8 barg)
Standard Connections: 4” tri-clamp, 316 stainless steel polished to #4
Maximum Standard Design Temperature: Dependent on gasket selection
finish, other connections and materials available
Maximum Standard Flow Rate: 830 gpm (190 m3/hour)
Grid Connections: 2.5” tri-clamp, 316 stainless steel polished to #4 finish,
Heat Transfer Plate: 0.6 mm, 316L Stainless Steel as standard,
other materials available
Titanium and others available
Grid Thickness: 3.94” (100 mm) equals 28 flow plates (based on 0.6 mm
Gasket: FDA and 3-A compatible NBR, EPDM, Viton and others available
flow plates)
29.1” [739.1 mm]
A MAX
D
10.3” [262.0 mm]
3F
4F
119.1” [3024.2 mm]
59.8” [1519.0 mm]
1F
C
46.5” [1179.8 mm]
C
Model
Tightening
Bolts
Max Plate
Count
NT100X
4
257
512
766
Max Plate Net Weight
Grid
Pack Dims (no plates) Thickness
Grid
Weight
8960 lbs
11300 lbs
13620 lbs
214 lbs
36.0”
71.56”
107.12”
3.94”
(28 plates)
Standard Frame Dimensions
inches (mm)
A (Width)
B (Height)
119.0” + 0.75”
46.5”
(1180 mm) (3023 mm + 19 mm)
Footprint
Length (C)
Overall
Length (D)
85.7”
133.7”
181.7”
115.5”
163.5”
211.5”
The specifications contained in this printing are intended only to serve the non-binding description of our products and services and are not subject to guarantee. Binding specifications, especially pertaining
to performance data and suitability for specific operating purposes, are dependent upon the individual circumstances at the operation location and can, therefore, only be made in terms of precise requests.
GEA Heat Exchangers
GEA PHE Systems
GEA Heat Exchangers, Inc. PHE Division
100 GEA Drive, York, PA 17406, USA
Phone: +1 717 268 6200, Fax: +1 717 268 6162
[email protected], www.gea-phe.com/usa
About GEA:
GEA Heat Exchangers provides one of the most extensive product
portfolios in the heat exchange market worldwide for a wide range
of applications. GEA Heat Exchangers manufactures plate, shell and
tube, air-cooled heat exchangers, air filter systems, synthetic fillings
for numerous areas of application, wet cooling towers and dry cooling
systems, as well as air-conditioning facilities. As a result, GEA Heat
Exchangers provides reliable and comprehensive coverage of the entire
spectrum for heat exchange.
© GEA Heat Exchangers. NT100X ECO-AXS - 10/14
41.4” [1052.1 mm]
B
2F
44.8” [1136.7 mm]