BGH International, International LLC INNOVATIONS FOR LIFE August 2014 (c) Brian Hubka 2013 1 (c) Brian Hubka 2013 2 (c) Brian Hubka 2013 3 (c) Brian Hubka 2013 4 MOLD CONTAMINATION It is now recognized that one of the principal biological contaminants of concern responsible for clean room contamination is mold, rather than bacteria or viruses Mold traditionally y is viewed as an allergen g and rarely as pathogenic but the mycotoxins released. by mold pose a threat to pharmaceutical products (c) Brian Hubka 2013 5 The Number One Problem Is M ld Spores(or Mold S ( is i iit?) ?) Spores are everywhere Walls, behind walls Ceilings, Ceilings above ceilings On your clothes In your hair In the air In anything brought into the room Any crack or fissure (c) Brian Hubka 2013 6 MOLD GROWTH FACTORS most importantly a source of moisture, proper nutrients Moisture Temperature Proper nutrients Light/Dark (c) Brian Hubka 2013 7 1. 2. 3. 4. Moisture - hard to control moisture, moisture accumulates on lower floors, cracks in building, building high outside humidity humidity, human bodies, wet clothes underneath gowns Temperature – you can only make it so cold Nutrients – wall board, paint, organic cleaning materials materials, pollen, pollen plastic Light / Dark (c) Brian Hubka 2013 8 CONTAMINATION CONTROL Traditional ways to control mold contamination: Control of the environmental conditions to prevent mold contamination and growth (clean rooms, filters, humidity control) Application pp of p physical y method ( (mechanical,, thermal, and electrical fields ) to remove mold cells and spores Application of antimicrobial products (chemical warfare) (c) Brian Hubka 2013 9 ENVIRONMENTAL CONTROL • Mold will grow in water, or saturated air (100% relative humidity RH) without any additional moisture • At an RH of 97% and below, surface wetting is necessary y for the growth g • Between RH of 64% to 97% variations in the type of the surface material have not affected mold growth responses (c) Brian Hubka 2013 10 . PHYSICAL METHODS OF CONTROL High temperature - Structural drying - Structural pasteurization - Mechanical Filtering . (c) Brian Hubka 2013 11 ANTIMICROBIAL PRODUCTS MAKERS Products Phenol base and perchlorate based Perchlorate based Quat based Perchlorates based Phenol and Quat based Peroxide , phenol based Quat based (c) Brian Hubka 2013 12 Problems with Use of Anti Anti-Mi Microbial bi l Products P d They do not prevent mold The oxidizers oxidize themselves (c) Brian Hubka 2013 13 NEW DESIGN DEVELOPMENT Scientists have worked for years on spore control. t l But B t now, the th picture i t in i the th lower l right i ht is frightening. (c) Brian Hubka 2013 14 What are Hyphae? Growing hyphae. Hyphal fragments or mycelia are components of fungal growth (similar to the roots and branches of a tree); it is common to find small hyphal fragments in outdoor air and in indoor dust. (c) Brian Hubka 2013 15 What are Fungal Propagules? Propagules? • Ap propagule p g is any y material that is used for the purpose of propagating an organism to the next stage in their life cycle via dispersal. dispersal • Th The propagule l is i usually ll di distinct ti t in form from the parent organism. (c) Brian Hubka 2013 16 MUST REMOVE 99. 99.97% 97% OF ALL PARTICLES GREATER THAN .3 MICRONS FROM THE AIR (c) Brian Hubka 2013 17 What is the Biological Job of a Mycelium or of Hyphae? • Hyphal growthgrowth-it's reasonable to think of hyphal fragments as little pieces of plant stems or roots - except in this case the organism is not a tree or bush, but a fungal structure - mold. • Hyphal fragments might, if conditions are ripe, i begin b i growing i and d eventually t ll lead l d to t mold spore production. • A hypha (plural hyphae) is a long long, branching filamentous structure of a fungus. In most fungi, hyphae are the main mode of vegetative growth, and are collectively 18 (c) Brian Hubka 2013 called a mycelium. Every fungus must contain generative hyphae. There are also skeletal and binding hyphae. (c) Brian Hubka 2013 19 Appl Environ Microbiol. 2002 July; 68(7): 3522–3531. doi: 10.1128/AEM.68.7.3522/ 3531.2002 Rafal Gomy (c) Brian Hubka 2013 20 The aerosolization process of fungal propagules of three species (Aspergillus versicolor, Penicillium melinii, and Cladosporium cladosporioides) was studied by using a newly designed and constructed aerosolization chamber The principal new finding reported here is that fungal fragments are released together with spores from contaminated surfaces. While the presence of fragments is documented with pollen exposures, fungal fragments have gained much less attention. pullulans Aureobasidium p (c) Brian Hubka 2013 ATCC 15233. 21 The p presence of fragments g was confirmed by y scanning g electron microscope (SEM) analysis. For this purpose, fungal propagules were aerosolized and sampled during 30-min experiments onto a 25-mm polycarbonate membrane filter with a pore size of 0.2 μm (Millipore Co.) with an in-line filter holder (Pall Gelman Laboratory), which replaced the HEPA filter in the outlet tube downstream of the aerosolization chamber (c) Brian Hubka 2013 22 GORNY CONCLUSIONS Swirling motion of the air releases significantly more propagules than the air stream perpendicularly directed towards the microbiologically contaminated surface. surface Proper assessment of indoor exposure to microbial contaminants should take into account all propagules, which have immunological reactivity and the ability to become airborne. Hence, efficient control of both microbial fragments and spores, not only in the air but also in their source, should be an integral g p part of the q quality y control procedure p (c) Brian Hubka 2013 23 DISCUSSION The most interesting finding of this study was that a significant amount of immunologically reactive particles having sizes considerably smaller than those of the spores was released from surfaces contaminated with fungi. Even with the accuracy of the Grimm optical size spectrometer, which allows measurement of particles as small as 0.3 μm in size, these fragments outnumbered the aerosolized spores by up to 320 times. The presence of fragments was confirmed by SEM observations. (c) Brian Hubka 2013 24 Madelin and Madelin reported p that p pieces of mycelium are often blown away from contaminated surfaces, and some of these pieces remain viable and capable p of initiating g new growth. It is also possible that the fragments are pieces of spores and fruiting bodies or are formed through nucleation from secondary metabolites of fungi, such as semivolatile organic compounds. Madelin, T. M., and M. F. Madelin. 1995. Biological analysis of fungi and associated molds, p. 361-386. InIn C. S. Cox and C. M. Wathes (ed.), Bioaerosol handbook. Lewis Publishers/CRC Press, Inc., Boca Raton, Fla. (c) Brian Hubka 2013 25 Irradiation of airborne organisms has been the primary i focus f off many studies, t di but b t only l a few f investigations have been performed on the recovery y and physiological p y g changes g of microorganisms some time after UV radiation. The destruction of microorganisms by UV radiation is an exponential process process. The higher the given dosage, the higher the proportion of destroyed microorganisms. Lithuanian Journal of Physics Physics, Vol Vol. 48 48, No. No 3, 3 pp. pp 265273 (2008) doi:10.3952/lithjphys.48308 doi:10 3952/lithjphys 48308 RESISTANCE OF AIRBORNE FUNGAL PROPAGULES TO ULTRAVIOLET IRRADIATION: LABORATORY STUDY V. Ulevi cius a, D. Pe ciulyte b, K. Plaukaite a, and N. pirkauskaite a a Institute of Physics, Savanoriu 231, LT-02300 Vilnius, Lithuania E-mail: [email protected] b Institute of Botany, aliu ju e eru 49, LT LT-08406 08406 Vilnius, Lithuania Received 30 July 2008; accepted 19 September 2008 (c) Brian Hubka 2013 26 Consequently, the dose necessary to destroy 99% off fungal f l propagules l i d is double bl the th value l to destroy 90% of fungal propagules. propagules. It follows therefore that the dosage g required q to kill 99.9% is three times the value to destroy 90% and the dosage required to kill 99.99% is four times the value to destroy 90%. 90% Variations in ultra ultra--violet light sensitivity can be due to the cell size, structure of cell wall or membrane, b pigmentation, i t ti or the th existence i t and capacity of repair systems. (c) Brian Hubka 2013 27 Therefore, exposure to UV radiation may not have a lethal effect on fungal propagules; propagules; however it may cause changes in their however, metabolic activity. After deposition and growth, fungi may develop different forms, which are adapted for better survival under unfavourable conditions. This means that some of fungal species may become very resistant to mechanical, chemical, biological attack and may have significant Influence on ecosystems. (c) Brian Hubka 2013 28 CONTACT INFORMATION • Brian Hubka 702702-858858-7245 • [email protected] (c) Brian Hubka 2013 29
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