Gear limit switches for cranes and hoisting gears safe precise reliable Gear and spindle limit switches from the market leader: precision manufactured, preconfigured, for fast installation GKN Stromag has been building gear and spindle limit switches for over fifty years. With a wide range of gear systems, switching contacts, and housings of metal or plastic, we can offer solutions for every application. All analogue and digital encoder systems can be integrated. Our gear limit switches reliably switch off sequences of movements, and position or restrict these with independently and precisely adjustable cam discs. Whether simple chain hoists, compact hoisting gear, open winches, or complex STS, mobile, or any other type of mobile cranes, GKN Stromag provides customer solutions configured optimally to any application. The modern designs present a wide range of standardised solutions for reliable cutoffs. Securing loads, protecting buildings and machinery: Limit switches for cranes and hoisting gears As a measure to protect equipment and machinery, hoisting gears must be limited at their top and bottom cutoff points. The gear limit switches from GKN Stromag provide for this reliable cutoff and ideally are attached directly to the drum. When integrated with optional, intelligent encoder technologies, these gear limit switches can easily determine absolute positions to a high precision. These values can then be converted into reliable additional data like e.g. sense of rotation and overspeed. Data can be transferred to the manufacturer’s controller via a customer bus interface. The plant operator benefits from optimised cost control when these status parameters and appropriate preventive measures are integrated in the condition monitoring system. The ideal solution for compact hoisting gears! Planetary gears Series 51 » Patented planetary gears » Cam adjustments at fixed position in housing (simple and precise adjustment) » Patented block adjustments » Large cam disc diameter » Modular design with many identical parts » 4.1–16,000 usable revolutions » 1 to 8 contacts » Various housing designs » Approved under BGV-C1 (stage engineering) » Direct drive of multiturn encoders Function and application Series 51 gear-cam limit switches are universal, mechanical switchgear that can map a wide range of shaft rotations to the angular displacements of the installed cam discs. These cam discs actuate the mechanical switching contacts. They are used everywhere angles or distances cannot be limited directly with switchgear, but only indirectly on the basis of the measured shaft angle. One classical example of this application involves limiting the hook lift of a crane hoist. Worm gears Series Light Cam® » Low cost plastic housing IP 65 » Gears of plastic » 0.85 to 880 usable revolutions » 4 or 8 contacts » Suitable for the integration of encoders and potentiometers » Encoder attachments possible Function and application Light Cam® Series gear-cam limit switches are universal, mechanical switchgear that can map a wide range of input shaft rotations over the full angular displacement of the cam discs. These cam discs actuate the switching contacts. The classical applications of these limit switches are e.g. crane hoist, traversing, and slewing drives; wind turbine generator systems; bucket conveyors; etc. In particular where EN 60947 T5-1 and IEC 947-5-1 prescribe forced opening switches eliminating potential harm to persons, there is no alternative that is more economical than gear cam limit switches. ion! s ATEX ver n a s a le ab Also avail Spur gears Series 100 » Highly robust metal housing » Steel sheet IP 65, grey iron IP 66 » Gears of plastic or metal » 0.153–15,300 usable revolutions » 2 to 14 contacts » Potentiometer facility » Explosion protection ATEX 95 » (gas zone 1 and 2, dust zone 21 and 22) Function and application Series 100/110 spur gear limit switches are robust limit switches in a metal or plastic housing for use under difficult, mechanical conditions. Owing to the pretensioned gears, potentiometers and single turn encoders can be actuated free of backlash. Spur gears Series 110 » Robust plastic housing » Gears of plastic or metal » 0.153–420 usable revolutions » 2 to 12 contacts » Potentiometer facility Function and application Series 110 gear-cam limit switches with dry running moulded gears (acetyl copolymer). Microswitches as snap switches or touch contacts, break and make contacts with positive, also form-closed opening operation. Switching point intervals adjustable continuously or in 4° steps within the utilisable rotation range. Any installed position. The solution for heavy duty applications! Spur gears Series 410 » Heavy aluminium housing IP 65 » Gears of metal » 0.08–263 usable revolutions » 5, 9, or 14 contacts » Potentiometer facility Function and application Series 410 gear limit switches are used for the independent restriction of movements by all types of electrically operated hoisting gear. This model presents an extremely robust design making it ideal for applications under difficult operating conditions, e.g. in seaports and steelworks. Owing to the generously sized housing, the limit switch can be fitted on its sides with large diameter entries for thick cables. Spindle gears Series 62 » Heavy aluminium / grey iron housing IP 65 » Usable revolutions » Up to 42 » Up to 62/125 size 3 and 4 » Fixed and adjustable series contacts possible size 2 Function and application Series 62 spindle-cam limit switches (SNE) are used for the independent restriction of all types of electrically actuated hoisting gear, e.g. travelling, gantry, luffing cranes; sluice gates; and general industrial applications, for the direct cutoff of main currents at the emergency end positions. This series presents an extremely robust housing in seawater-resistant sand cast aluminium, making it ideal for operations under difficult conditions e.g. in steel mills and seaports. Robust and ideal for harsh environments! Worm gears Series HGE » Highly robust aluminium housing IP 65 » Gears of metal » 8 to 345 usable revolutions » 2 or 16 contacts » Potentiometer facility » Encoder attachments possible Function and application Series HGE gear limit switches are universal, mechanical switchgear for general industrial applications. They consist of a reduction gear set and one or two contact chambers taking the switching contacts and the assigned cam discs. The reduction gears reduce a high number of rotations transferred to the gear limit switch’s input shaft to a max angle of 320° at the cam disc (on 40° cam discs). The adjustable cam discs then actuate the mechanical switching contacts. When fitted with mechanical forced opening switches complying with EN 60947-5-1, limit switches are the ideal choice in hoisting gear. Levers Series HHEV » Highly robust aluminium housing IP 65 » Usable 85° lever angle to each side » 2 to 8 contacts Function and application The HHEV Series lever limit switch is used everywhere movements can be cut off directly, e.g. traverses by gantry bridges or trolleys, bucket conveyors, and other hoisting gear. The switch is attached in such a manner that traverses cause the switch’s lever to move on a switch actuator, displacing it from its centre position. GKN Stromag AG Hansastraße 120 59425 Unna Tel.: +49 2303 102-0 Fax: +49 2303 102-201 www.stromag.com / www.gkn.com [email protected] Die GKN Stromag AG ist ein Unternehmen der GKN Land Systems The GKN Stromag AG is a company of GKN Land Systems Elastische Kupplungen Klaas van Dijk Dijkhuizen 6 NL-7961 AK, Ruinerwold Tel.: +31 522 48 00 30 Fax: +49 2303 102 6306 Mobil: +49 172 284 92 92 [email protected] Schaltbare Kuppl. & Bremsen Dipl.-Ing. Alexander Ennulat Grabenstetterstr. 28 72587 Römerstein-Strohweiler Tel.: +49 7382 936460 Fax: +49 2303 102-6009 Mobil: +49 172 5354056 [email protected] Industriebremsen Dipl.-Wirtsch.-Ing. Bernd Kortmann Hansastraße 120 59425 Unna Tel.: +49 2303 102-394 Fax: +49 2303 102-255 Mobil: +49 172 2313056 [email protected] Gregor Burczinski Hansastraße 120 59425 Unna Tel.: +49 2303 102 284 Fax: +49 2303 102 6284 Mobil: +49 172 5768863 [email protected] Dipl.-Ing. Ralf Beilke Hansastraße 120 59425 Unna Tel.: +49 2303 102-435 Fax: +49 2303 102-6435 Mobil: +49 172 2313057 [email protected] Ing. Ernst Faulbaum Hansastraße 120 59425 Unna Tel.: +49 2303 102-387 Fax: +49 2303 102-255 Mobil: +49 173 5444413 [email protected] GKN Stromag Dessau GmbH Dipl.-Ing. Dirk Fahlbusch Dessauer Straße 10 06844 Dessau Tel.: +49 340 2190-0 Fax: +49 340 2190-221 [email protected] Stefan Koesfeld Hansastraße 120 59425 Unna Tel.: +49 2303 102-221 Fax: +49 2303 102-355 Mobil: +49 172 7101605 [email protected] Dipl.-Ing. Uwe Aheimer Eulenhof 14 74219 Möckmühl Tel.: +49 6298 929071 Fax: +49 6298 929072 Mobil: +49 173 2684179 [email protected] Endschalter Dipl.-Ing. Eberhard Stubbe Weidenweg 7, 18211 Bargeshagen Tel.: +49 38203 22123 Fax: +49 38203 22139 Mobil: +49 172 6331676 [email protected] Stromag WEP GmbH Dipl.-Ing. Martin Platt Hansastraße 120, 59425 Unna Tel.: +49 2303 102-507 Fax: +49 2303 102-400 Mobil: +49 173 5992811 [email protected] Dipl.-Wirtsch.-Ing. Werner Höner Hansastraße 120, 59425 Unna Tel.: +49 2303 102-241 Fax: +49 2303 102-400 Mobil: +49 173 3991584 [email protected] Europa Belgien GKN Stromag Benelux NV Wolfsakker 8, 9160 Lokeren Tel.: +32 9 3268130 Fax: +32 9 3268132 [email protected] Frankreich GKN Stromag France SAS Vertrieb: 20, Allée des Erables - Paris Nord II 95911 Roissy CDG Cédex Tel.: +33 149 903220 Fax: +33 149 890638 [email protected] Produktion: Avenue de l’Europe 18150 La Guerche / L’Aubois Tel.: +33 248 807272 Fax: +33 248 740524 GKN Stromag SAS Z.I. Edison, 9 Rue Jean-Baptiste Dumaire 57204 Sarreguemines Cédex Tel.: +33 387 952543 Fax: +33 387 954543 [email protected] Zusätzlich Repräsentant in: Algerien, Marokko, Tunesien Großbritannien GKN Stromag UK Ltd. 29, Wellingborough Rd. Rushden Northants NN10 9YE Tel.: +44 1933 350407 Fax: +44 1933 358692 [email protected] Zusätzlich Repräsentant in: Australien, Irland Italien GKN Stromag Italia S.p.A. Via Carducci 133 20093 Cologno Monzese (Mi) Tel.: +39 02 2540341 Fax: +39 02 2532465 [email protected] GKN Land Systems© 2013 PO Box 55, Ipsley House, Ipsley Church Lane, Redditch, Worcestershire B98 0TL Tel: +44 (0)1527 517 715 Asien Österreich GKN Stromag Austria GmbH Slamastraße 32 1232 Wien Tel.: +43 1 6163880-900 Fax: +43 1 6163880-910 [email protected] Zusätzlich Repräsentant in: Albanien, Bosnien, Bulgarien, Griechenland, Kroatien, Malta, Mazedonien, Montenegro, Rumänien, Serbien, Slowenien, Ungarn, Zypern Russland Russ. Föderation und ehem. GUS-Staaten Stromag-Vertretung OOO „BOLLFILTER Russland“ Datschnij Pr. 2 - 1, Liter „A“, Buero 23N, St.Petersburg - 198207, Russland Tel./Fax: +7 812 3646180 Tel.: +7 812 3646532 Tel.: +7 812 3646179 Tel.: +7 901 3008961 [email protected] Kompetenzzentrum Kompressoranwendungen Dr. Spektor, Boris A. 127018 Moskau, ul. Skladochnaja, 6 Tel./Fax: +7 495 6893002 Tel.: +7 916 6542342 [email protected] Area Sales Manager Dipl.-Ing. Thomas Ringel Mobil DEU +49 172 2322654 Mobil RUS +7 921 9831459 [email protected] Schweiz Stromag-Vertretung Grabenstetterstr. 28 72587 Römerstein-Strohweiler Tel.: +49 7382 936460 Fax: +49 2303 102-6009 Mobil: +49 172 5354056 [email protected] Skandinavien GKN Stromag Scandinavia AB Visitor address: Alfred Nobels Allé 110 SE-146 48 Tullinge Tel.: +46 8 7610650 Fax: +46 8 7610665 [email protected] Office Norge Spikkestadveien 90 3440 Røyken Tel.: +47 3129 1090 Fax: +47 3129 1095 [email protected] Office Suomi Metsäpellontie 2 05200 Rajamäki Tel.: +358 9 4522122 Fax: +358 9 4522112 [email protected] Spanien GKN Stromag Ibérica S.A. Pol.Ind. Can Salvatella Avda. Arrahona, 54 08210 Barberà del Vallés (Barcelona) Tel.: +34 93 729 06 31 Fax: +34 93 729 07 30 [email protected] Türkei Area Sales Manager Murat Tayfun Sengezer (M.Sc.) Tel.: +49 2303 102289 Fax: +49 2303 1026289 Mobil: +49 172 2331011 [email protected] Tschechische Republik GKN Stromag Brno s.r.o. Špitálka 23a, 60200 Brno Tel.: +420 5 43210637 Fax: +420 5 43210639 [email protected] Zusätzlich Repräsentant in: Slowakei, Polen China GKN Stromag (Taicang) Co., Ltd. 12 East Chaoyang Road Taicang City, Jiangsu China 215400 Tel.: +86 512 5358 1800 Fax: +86 512 5358 0828 [email protected] Indien GKN Stromag India Private Ltd. T-153, MIDC Bhosari Pune 411026 Tel.: +91 20 40769900 Fax: +91 20 40769910 [email protected] Süd-Korea Stromag Korea Ltd. Mr. Sung-Goo Lee 891 Tamnip-dong, Yueseong-gu, Daejeon, 305-510 Tel.: +82 42 9343737 Fax: +82 42 9343738 [email protected] Australien Stromag Sales Pty. Unit 8/7 - Rocco Drive Victoria 3179 Tel.: +61 397 532577 Fax: +61 397 532550 [email protected] Brasilien GKN Stromag Brasil Equipamentos Ltda. Av. Sargento Geraldo Santana, 154 04674-000 São Paulo - SP Tel.: +55 11 55471220 Fax: +55 11 55242247 [email protected] USA/Canada GKN Stromag Inc. 85 Westpark Road Centerville (Dayton) Ohio 45459 Tel.: +1 937 4333882 Fax: +1 937 4336598 [email protected]
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