Karad Projects And Motors Limited(KPML)

This is a proprietary document of Karad Projects and Motors Limited
Corporate Profile
KARAD PROJECTS AND MOTORS LIMITED (KPML)
Is a Motor manufacturing company with expertise in manufacturing of
Stampings, Stators, Rotors, AC rotating machines, Aluminum Die-cast
Connecting Rods, Hydraulic Valves and Pump assemblies. KPML manufactures
energy efficient motors for various applications.
We are part of Kirloskar Group and is a wholly owned subsidiary of
Kirloskar Brothers Limited (KBL). In the year 2013, Hematic Motors Private
Limited was amalgamated with Kirloskar Constructions and Engineers Limited
to form Karad Projects And Motors Limited (KPML).
This is a proprietary document of Karad Projects and Motors Limited
Vision
KARAD PROJECTS AND MOTORS LIMITED shall be admired as a
Leading Rotating Machines, Precision Stampings and Components
Manufacturing Company by Providing Energy Efficient Products at
Competitive Prices.
Mission
We shall achieve a sale of Rs.5000 Million by the year 2020. This
will be achieved by empowered and motivated teams of people
working in state of the art Manufacturing Plants.
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Quality Policy
 We shall strive for achieving customers’ satisfaction by maintaining quality
& prompt delivery performance.
 We shall strive for continuous improvement in quality and delivery
performance with respect to the achieved level.
 Quality management system shall be implemented by understanding and
practicing stipulated procedures by all employees.
This is a proprietary document of Karad Projects and Motors Limited
Milestones
1973
Establishment of Hematic Motors,
Stator and rotor Job work for KBL
1980
Establishment of Pressmatic for lamination Manufacturing and Rotor Die-casting
activity
1990
Manufacturing of stators and rotors for submersible, Monoblock & Sewage
Pumps, Development of in-house carbide Progressive tool.
2000
ISO 9001 certification, New motor models developed for Elevator & Door
applications, Siemens Export Order Started, "C" Class stator and rotor developed
for NPCIL, Auto stacking & Multi-row tool Development
This is a proprietary document of Karad Projects and Motors Limited
Milestones
2008
Relocation to new premises in Karad Industrial Area.
2010
Motor Manufacturing shifted from KBL Dewas to Karad. Infrastructure developed for
50 K Motors, Established Vacuum Pressure Impregnation, Dynamometer testing
facility up to 55 kW.
2011
Merger Of Pressmatic and Quadromatic into “Hematic Motors Pvt. Ltd.”
2012
Establishment of Engineering department, Installed Motor testing lab, Developed IE2
Series Motors, BIS Approval , Implemented SAP R3, Drive Assembly Business for KOV
2013
ISO 14001, OHSAS 18001 Certification for all three plants , TS 16949 for Stamping
Division. Merger with KCEL to form new entity named as
“Karad Projects and Motors Limited”
2014
CE and IP 55 Certification for Motors. Mini Pump manufacturing.
Component Div. building extension for Drive Unit business.
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Motor Division
Plot B-67 & 68
MIDC Karad Industrial Area,
Tasawade, Karad 415 109
Dist.- Satara. Maharashtra.
Area – 19,156 Sq. Meters.
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Product Mix
This is a proprietary document of Karad Projects and Motors Limited
Manufacturing Facilities
Induction heater for Rotor Shaft shrink fitting
This is a proprietary document of Karad Projects and Motors Limited
Manufacturing Facilities
This is a proprietary document of Karad Projects and Motors Limited
Manufacturing Facilities
This is a proprietary document of Karad Projects and Motors Limited
Manufacturing Facilities
This is a proprietary document of Karad Projects and Motors Limited
Manufacturing Facilities
Mini Pump Assembly Line
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Testing Facilities
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Testing Facilities
• Motor type test – 0.37 TO 160 kW
• Motor Routing Test – 0.37 TO 375 kW
• Insulation Resistance and Polarization test
• Sequential Serge test
• Pump Routing Test
• Pump Type Test
• Pump Air Leakage Test
This is a proprietary document of Karad Projects and Motors Limited
ISO 9001 Certificate
This is a proprietary document of Karad Projects and Motors Limited
ISO 14001 Certificate
This is a proprietary document of Karad Projects and Motors Limited
OHSAS Certificate
This is a proprietary document of Karad Projects and Motors Limited
Product Application
 Domestic Range from ¼ HP to 2 HP.
 4 Variants
1) Jaalraj
2) Mini 40 S
3) Mini 50 K
4) Mini 2
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Medical and Health Care Application
Products
Stator Coil For Healthcare
Application.
Final Siemens Product.
 As per the“F” Class insulation 3 Phase, 50 Hz RoHS. Norms
This is a proprietary document of Karad Projects and Motors Limited
Canned Motor Application
Range
• 3 HP to 250 HP
• “C” Class Insulation
 In the year 2006-07, “C” Class 130 Kw, 3 Phase stators and rotors were
developed for Canned Motors. Further range is extended up to 220 Kw.
 The Stators and Rotors are as per NPCIL requirement.
 Developed low cost Canned Motors
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Motors for Elevator Application
Elevator Mot
Features
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Stamping Division
Plot No.D-2 & D-2/1, MIDC Karad Industrial Area,
Taswade ,Karad - 415 109
Dist.- Satara. Maharashatra.
Area – 38,000 Sq. Meters.
This is a proprietary document of Karad Projects and Motors Limited
Product Mix
This is a proprietary document of Karad Projects and Motors Limited
Products we offer
Lamination & Stator
Stacks – OD 20 to 480
mm
Wound Stator
– 2, 4 ,6 & 8 pole
(Single & Three Phase)
Rotor
– Die-cast & Brazed
rotors OD- 15 to 190 mm
Core Length- 30 to 360
mm
Finish Rotor with Shaft - Die-cast & Brazed
rotors OD- 15 to 190 mm Core Length- 30 to 360
mm
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We convert Steel to Motor
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RM Store
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Manufacturing Facilities
High Speed Slitting Line
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Manufacturing Facilities
High Speed Stamping Line – Various Presses from 75 to 350 Tons suitable for
stamping up to 480 mm dia.
This is a proprietary document of Karad Projects and Motors Limited
Manufacturing Facilities
This is a proprietary document of Karad Projects and Motors Limited
Manufacturing Facilities
This is a proprietary document of Karad Projects and Motors Limited
Manufacturing Facilities
This is a proprietary document of Karad Projects and Motors Limited
Manufacturing Facilities
This is a proprietary document of Karad Projects and Motors Limited
Manufacturing Facilities
Semi Automatic Winding Line for Stator Production
This is a proprietary document of Karad Projects and Motors Limited
Manufacturing Facilities
This is a proprietary document of Karad Projects and Motors Limited
Manufacturing Facilities
This is a proprietary document of Karad Projects and Motors Limited
Tool Maintenance
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Testing Facilities
This is a proprietary document of Karad Projects and Motors Limited
Testing Facilities
This is a proprietary document of Karad Projects and Motors Limited
Testing Facilities
• Coordinate Measurement - 700 x 1000 x 700 mm
• CRO test
• Core Loss testing
• Tensile strength test - 1000 Kg /Sq. cm
• ID, OD, Bore & Concentricity conformity test
• Continuity Insulation covering test
• Break down voltage test
• Cut through temperature test
• Elongation test & Spring back test
• Insulation Resistance and Polarization test
• Sequential Surge test (Computerized)
• Residue Testing
This is a proprietary document of Karad Projects and Motors Limited
ISO 14001 Certificate
This is a proprietary document of Karad Projects and Motors Limited
OHSAS Certificate
This is a proprietary document of Karad Projects and Motors Limited
Component Division
775/B, Plot No. 11
Karad-Dhebewadi Road,
Wing Karad -415 122.
Dist.- Satara. Maharashtra.
Area – 6,978 Sq. Meters.
This is a proprietary document of Karad Projects and Motors Limited
Product Mix
This is a proprietary document of Karad Projects and Motors Limited
Manufacturing Facilities
 Boring Big Bore Size Max. 60mm.
 Boring Small Bore Size Max. 50mm.
 Center Distances 100mm.
 Bore & Axis Geometry below 5 Micron.
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Manufacturing Facilities
 Special Purpose Connecting Rod Fixtures.
 Pallet Changer Facility.
 Operating Length 640 mm x 640 mm.
This is a proprietary document of Karad Projects and Motors Limited
Manufacturing Facilities
This is a proprietary document of Karad Projects and Motors Limited
Manufacturing Facilities
 Jyoti make CNC Turning Machine.
 Shaft machining capacity 100mm diameter & length 500mm.
 Geometrical Accuracy in 0.01 mm.
This is a proprietary document of Karad Projects and Motors Limited
Manufacturing Facilities
 Fanuc make VMC robo drill machine for shaft key way machine.
 Kay way machining capacity 500mm, in length
 Geometrical Accuracy in 0.02 mm.
This is a proprietary document of Karad Projects and Motors Limited
ISO 9001 Certificate
This is a proprietary document of Karad Projects and Motors Limited
ISO 14001 Certificate
This is a proprietary document of Karad Projects and Motors Limited
OHSAS Certificate
This is a proprietary document of Karad Projects and Motors Limited
KPML Product Applications
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Electric Motors
Pumps , Submersible pumps
Hermetic and Semi-hermetic compressor
Alternator
Fan And Blowers
Ballast & Starters
Two and three wheeler Magnetos
Power Tools
Home appliances
This is a proprietary document of Karad Projects and Motors Limited
Software Support
1.
SAP R3 ERP system
2.
Auto CAD 2014
3.
Pro-E CREO Parametric 1.0 3-D modelling software (2011)
4.
ANSYS Maxwell (RM Expert 2013) Electrical design software
5.
Tensile Testing software – to check Mechanical Properties of steel
6.
Core loss testing software – to check Electrical Properties
7.
Magtrol software for Motor Performance Testing
This is a proprietary document of Karad Projects and Motors Limited
Esteemed Overseas Customers
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Location Map
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Thank You
1/29/2015
This is a proprietary document of Karad Projects and Motors Limited
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