CLA-VAL CRA ® Pilote - Control - Steuerventil PN 10 - 16 - 25 TM 1 PILOTE DE REDUCTION DE PRESSION Le pilote de réduction de pression est du type normalement ouvert à action indirecte. Le pilote mesure la pression d'un réseau protégé par l'intermédiaire d'une tubulure de mesure de pression à distance. Une augmentation de pression du réseau protégé tend à fermer le pilote, au contraire une diminution de pression du réseau protégé tend à l'ouvrir. Réglage : visser la vis de réglage (2) pour augmenter la pression de sortie. 2 3 4 PRESSURE REDUCING CONTROL The pressure reducing control is a "normally open" control. An increase of pressure tends to close the pressure reducing control, and a decrease of pressure tends to open it. Adjustment : turn the adjusting screw (2) clockwise to increase the outlet pressure. 5 8 DRUCKREDUZIERVENTIL 9 Das Druckreduzier-Steuerventil ist eine sogenannte "Auf-Kontrolle" welche die Schwankunden des sekundären Druckes am Ausgang des Hauptventils misst. Eine Erhöhung des Druckes bewirkt die Schliessung des Steuerventils; eine Druckminderung hingeben 12* bewirkt seine Öffnung. Einstellung : Regulierschraube (2) im Uhrzeigersinn drehen um den Ausgangsdruck zu erhöhen. 22* 10 20* 11* * = CLA-KIT 24 23* 21 17* 17* 16* 25* 16* 19* 18 13 14 13 CRA 0,1-0,5 bar CRA 0,1-2,1 bar Information Domaine de réglage Adjustement ranges Einstellung 0,1-0,5 bar 0,1-2,1 bar 1,0-5,3 bar 2,1-21,0 bar CLA-VAL Europe CRA 1,0- 5,3 bar CRA 2,1-21 bar 0,04 bar 0,2 bar 0,6 bar 1,9 bar www.cla-val.ch CRA STANDARD CRA001LT CRA/WWS CRA003LT CRA/IND CRA004LT CRA/OFS CRA005LT CRA/SWS CRA002LT CRA/AF CRA006LT [email protected] 1 - CRA001TT B 09/03 CLA-VAL CRA Pilote - Control - Steuerventil PN 10 - 16 - 25 ` STD: Standard PIECE DE RECHANGE / SPARE PARTS / ERSATZTEILE KIT DE REPARATION / REPAIR KIT / REPARATURSATZ CLA-KIT CRA (0,1 - 0,5 / 0,1 - 2,1 bar) CLA-KIT CRA (1,0 - 5,3 / 2,1 - 21,0 bar) (a) (b) POS. 1 2 3 4 5 8 9 9.1 9.2 9.3 9.4 9.5 10 11 12 13 14 15 16 16.1 17 18 19 20 21 22 23 24 25 26 DESCRIPTION Capuchon Vis de réglage Ecrou de blocage Vis (8x) Couvercle Guide ressort Ressort 0,1 - 0,5 bar (bleu) 0,1 - 2,1 bar (acier) 0,1 - 5,3 bar (rouge) 1,4 - 7,2 bar (acier) 2,1 - 21,0 bar (vert) Ecrou Rondelle de membrane Membrane Bouchon Joint Bouchon Joint de siège 0,1 - 2,1 bar Joint de siège 1,0 - 21 bar Etrier Corps 3/8" Ressort 0,1 - 2,1 bar Rondelle Belleville Corps intermédiaire Joint torique Joint torique Rondelle de membrane Joint plat Siège TYPE CRA/STD 0,1 - 0,5 bar 0,1 - 2,1 bar 1,0 - 5,3 bar CRA/KX 1,4 - 7,2 bar 2,1 - 21,0 bar CRA/KX 2,1 - 21,0 bar ` CLA-VAL Europe DESCRIPTION Cap Adjusting screw Jam nut Screw (8x) Cover Spring guide Spring 0,1 - 0,5 bar (blue) 0,1 - 2,1 bar (steel) 0,1 - 5,3 bar (red) 1,4 - 7,2 bar (steel) 2,1 - 21,0 bar (green) Nut Diaphragm washer Diaphragm Plug body Gasket Plug Disc retainer assembly 0,1 - 2,1 bar Disc retainer assembly 1,0 - 21 bar Yoke Body 3/8" Spring 0,1 - 2,1 bar Belleville washer Power unit body O-ring O-ring Diaphragm washer Gasket Seat CLA-VAL Nr. SOL092-004 SOL092-001 SOL092-002 SOL092-007 SOL092-003 SOL092-006 www.cla-val.ch BESCHREIBUNG Schutzkappe Regulierschraube Sicherungsmutter Schraube (8x) Ventildeckel Federführung Feder 0,1 - 0,5 bar (blau) 0,1 - 2,1 bar (Stahl) 0,1 - 5,3 bar (rot) 1,4 - 7,2 bar (Stahl) 2,1 - 21,0 bar (grün) Mutter Membranscheibe Membrane Zapfen Dichtung Zapfen Sitzdichtung 0,1 - 2,1 bar Sitzdichtung 1,0 - 21 bar Tragbügel Gehäuse 3/8" Feder 0,1 - 2,1 bar Belleville Scheibe Zwischen-Gehäuse O-Ring O-Ring Membranscheibe Gehäuse Dichtung Sitz *CKCRA-STD-01 *CKCRA-STD-02 MAT. PLA LTO 303 SST LTO 302 CLA-VAL Nr. 67628J 71882-01D 67801-06J 67578-74A C-2544K 71881H 302 SST SST 316 SST 303 302 RBR 303 FIB 316 82575C 81594E 71884B 206321-01E 71885J 71883D 71891G (a/b) C-1505B (a/b) 57153 40174F (a/b) BGT2001 303 57996-11 (a) 303 57996-01 (b) 316L BRZ 302 STL LTO RBR RBR LTO NBC 316 58505 22205-01H V-0558G (a) 70550-07E (a/b) 57454 00708J (a/b) 00746J (a/b) C-1804J 80594-01D (a/b) 83396-03G Standard PN 25 Standard PN 10 - 16 Standard PN 25 [email protected] 1 - CRA001LT B 11/08 CLA-VAL CRA Pressure Reducing Control ` Installation - Operation - Maintenance ` 3- DESCRIPTION The CRA Pressure Reducing Control automatically reduces a higher inlet pressure to a lower outlet pressure. It is a direct acting, spring loaded, diaphragm type valve that operates hydraulically or pneumatically and is designed to sense pressure from a remote point. It may be used as a selfcontained valve or as a pilot control for a CLA-VAL main valve. It will hold a constant downstream pressure at the remote sensing point within very close pressure limits. ` OPERATION The CRA Pressure Reducing Control is normally held open by the force of the compression spring above the diaphragm; delivery pressure acts on the underside of the diaphragm. Flow through the valve responds to changes in pressure at the sensing point. ` INSTALLATION The CRA Pressure Reducing Control may be installed in any position. There is one inlet port and two outlets, for either straight or angle installation. The second outlet port can be used for a gauge connection. A flow arrow is marked on the body casting. ` ADJUSTMENT PROCEDURE The CRA Pressure Reducing Control can be adjusted to provide a delivery pressure range as specified on the nameplate. Pressure adjustment is made by turning the adjustment screw to vary the spring pressure on the diaphragm. The greater the compression on the spring the higher the pressure setting. 1Turn the adjustment screw in (clockwise) to increase delivery pressure. 2Turn the adjustment screw out (counter-clockwise) to decrease the delivery pressure. When pressure adjustment is completed, tighten jam nut on adjustment screw and replace protective cap. Flow rates are not critical during pressure setting. The approximate minimum flow rates given in the table are for the main valve on which the CRA is installed. Valve Size Minimum Flow l/s 1 1/4" -3" 4"-8" 10"-16" 0,95 - 1,9 3,15 - 12,6 19,0 - 41,0 ` MAINTENANCE DISASSEMBLY To disassemble follow the sequence of the item numbers assigned to parts in the sectional illustration (CRA001TT). REASSEMBLY Reassembly is the reverse of disassembly. Caution must be taken to avoid having the yoke (17) drag on the inlet nozzle of the body (18). Follow this procedure: 1Place yoke (17) in body and screw the disc retainer assembly (16) until it bottoms. 2Install gasket (14) and spring (19) for 2-30 psi range onto plug (13) and screw into body. Disc retainer must enter guide hole in plug as it is assembled. Screw the plug in by hand. Use wrench to tighten only. ` CLA-VAL Europe www.cla-val.ch Place gasket (25) and POWERTROL body (21) on yoke extension (17). Refer to sectional view for proper reassembly of (21) onto body (18). 4Place lower diaphragm washer (24), o-ring (22), diaphragm (12), upper diaphragm washer (11), and Belleville washer (20) on yoke extension (17). Screw on diaphragm nut (10) finger tight. 5Place two machine screws (4) through (21) (25) and screw into body (18). Do not include the diaphragm (12) in this operation. His holds parts aligned for next step, and allows the diaphragm o move and be properly located during tightening of nut (10). 6Hold the diaphragm so that screw holes in the diaphragm (12) and POWERTROL body (21) align. Tighten diaphragm nut (10) with a wrench. At the final tightening release the diaphragm and permit it to rotate approximately 5° to 10°. The diaphragm holes should now be properly aligned with the body holes. To check for proper alignment proceed as follows: Rotate diaphragm clockwise and counter clockwise as far as possible. Diaphragm screw holes should rotate equal distance on either side of POWERTROL body screw holes ±1/8". Repeat assembly procedure until diaphragm and yoke are properly aligned. There must be no contact between yoke and body nozzle during its normal opening and closing movement. To simulate this movement hold POWERTROL body and diaphragm holes aligned. Move yoke to open and closed positions. There must be no evidence of contact or dragging. 7Remove machine screws per step 5-. 8Install spring (9) with spring guide (8) on top of spring. 9Install cover (5) using eight machine screws (4). 10- Replace adjusting screw (2) and nut (3), then cap (1). SYMPTOM PROBABLE CAUSE REMEDY Fails to No spring Tighten adjusting screw open when compression pressure Disassemble and clean Mineral build-up on lowers part, Replace o-rings (22) yoke extension (17) and (23) Damaged spring Disassemble and replace Disassemble and place Spring guide (8) is guide (8) on top of spring not in place (9) Disassembled and Yoke dragging on reassemble use inlet nozzle procedure Fails to Spring compressed Back off adjusting screw close when Disassemble and clean Mineral deposit on delivery part. Replace o-rings (22) yoke extension (17) pressure and (23) rises Mechanical Disassemble and remove obstruction obstruction Disassemble, remove Worn disc and replace disc retainer assembly (16) Yoke dragging on Refer to paragraph 6 inlet nozzle Leakage Damaged diaphragm Disassemble and replace from cover (12) vent hole Loose diaphragm nut Remove cover and (10) tighten nut [email protected] 1 - CRA001SE - 04/08
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