® DAC DAC I n d u s t r i e s, I n c. Premium Injection Molding Maintenance Products for Over 30 Years DAC Products Are Now Sold Internationally! Technology in the Palm of your Hand! Degreasers Resin Removers Rust Inhibitors Mold Releases Lubricants Greases Cleaners Mica Nozzle Bands Water Treatment Volume 9 Easy Order Form Is Now On The Inside Back Page! Aerosol Line: pages 4-23 Water Treatment Products: pages 24 -38 Reliable, Quality Product Designed to Meet Your Injection Molding Needs ”Give your company the competitive edge with DAC Injection Molding Maintenance Products!” © Dear Injection Molding Manufacturer: I’m sure these problems sound familiar: • Rejected parts due to marking and contamination? • Worries of losing a valued customer because of poor product quality? • Tools and machine parts needing replacement due to premature wear? • Hours lost because of needless machine downtime? These are problems you can do without... DAC Industries, Inc.© has an innovative selection of scientifically designed “problem solving” injection molding maintenance products that will improve your product quality, reduce production cost, and increase profitability! DAC© mold release products and cleaners, degreasers, lubricants and rust inhibitors are designed to do away with rejected parts due to “marking and contamination”, which is most commonly caused by “leeching and bleeding”... a direct result of ineffective machine main-tenance. Choose from an extensive variety of specialty “DAC Injection Molding Maintenance Products!”© that have been designed to extend machine and tool life, improve mold release properties, increase electrical efficiency, and optimize water performance. Ask about our “DAC Injection Molding Tool Program”© that allows for molding tools to remain in place while maintenance is performed... just another creative “DAC© Way” of boosting your bottom line profits. Comparisons conducted by leading injection manufacturers have proven that the use of a single DAC product resulted in a net annual increase in profits of 1% to 3%. Imagine how your profits could increase by using several DAC© products! Less downtime, fewer product rejects, lower manufacturing cost, and increased profits can be realized by using our entire line of “DAC© Injection Molding Maintenance Products!” Let our experienced field representatives evaluate your needs and recommend the DAC© products, and programs best suited for your specific requirements. In addition, we will provide your staff with personalized hands-on training and technical support for our entire product line. Call me today at 1-800-830-3423, and let’s discuss profitability! Mark Newman National Sales Manager “Dependability, Accuracy, and Chemically Correct Solutions are keywords for DAC Industries, Inc.© Supplier of quality Injection Molding Maintenance Products for over 30 years.” Call to Order Today: (800) 830-3423 • (651) 748-1750 © 2009 DAC Industries DAC Industries: Dependability, Accuracy and Chemically Correct Solutions Degreasers 4 Universal All Purpose Degreaser . . . . . . . . . . . . . . . . . Does It All Solvent Based Degreaser . . . . . . . . . . . . . . Universal II All Purpose Degreaser . . . . . . . . . . . . . . . Excel Mold Cleaner Plus Degreaser . . . . . . . . . . . . . . . Resin Removers Plating Agent DAC-103 DAC-108 DAC-353 DAC-205 Heavy Duty Mold Release DAC-102 DAC-111 DAC-208 DAC-104 Rust Inhibitor Mica Nozzle Bands Cleaners 8 Electrical and Contact Cleaners 22 Contact and Circuit Board Cleaner . . . . . . . . . . . . . . . . . . . . DAC-405 Excel Cable Cleaner and Degreaser . . . . . . . . . . . . . . . . . . . DAC-205 Hopper and Grinder Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . DAC-119 Lubricant 10 Super Lube Lubricant, . . . . . . . . . . . . . . . . . . . . . . . . . DAC-113 Water Treatment Products Die Lube 2000 Lubricant . . . . . . . . . . . . . . . . . . . . . . . DAC-200 Wear Guard 2000 Lubricant . . . . . . . . . . . . . . . . . . . . . DAC-206 DAC’s Easy Spray Grease . . . . . . . . . . . . . . . . . . . . . . . DAC-220 12 Red Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DAC-REDGR DAC’s Easy Spray Grease . . . . . . . . . . . . . . . . . . . . . . . DAC-220 Extreme Penetrating & Air Tool Oil . . . . . . . . . . . . . DAC-75751 Specialty Lubricants/ Drilling and Tapping 20 21 703 All Purpose Degreaser and Cleaner . . . . . . . . . . . . DAC-107 Citrus Power Floor and Machine Degreaser . . . . . . . . . DAC-310 All Purpose Foam Cleaner . . . . . . . . . . . . . . . . . . . . . . DAC-104 Moisture Guard Rust Inhibitor . . . . . . . . . . . . . . . . . . . DAC-101 Dry Film Rust Preventative . . . . . . . . . . . . . . . . . . . . . . DAC-105 Ultra Fine Dry Mold Shield . . . . . . . . . . . . . . . . . . . . . DAC-300 Greases 18 Heavy Duty Paintable Mold Release . . . . . . . . . . . . . . . . DAC-30612 Armor Plate Plating Agent . . . . . . . . . . . . . . . . . . . . . . . . . . DAC-112 6 On Line Mold Cleaner and Resin Remover . . . . . . . . . Extreme Resin Remover . . . . . . . . . . . . . . . . . . . . . . . . On Cycle Heavy Duty Resin Remover . . . . . . . . . . . . . All Purpose Foam . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Armor Plate Plating Agent . . . . . . . . . . . . . . . . . . . . . . . . . . DAC-112 Ultra Fine Mold Shield & Acid Vapor Neutralizer . . . . . . DAC-A300 13 24-38 Dual Synergist Algaecide . . . . . . . . . . . . . . . . . . . . . . . . CT-4-30 Scale and Corrosion Inhibitor . . . CT-4-400, CT-4-600, CT-4-800 Acid Descaling Compound . . . . . . . . . . . . . . . . . . . . . . . . MC-16 Rust Inhibitor for Closed Loop Water Systems . . . . . . . RP-4-47 DAC Portable Descaling Machine . . . . . . . . . . . . . . . . AC-1503 Controllers & Pumps . . . . . . . . . . . . . . . . . . . . . . . CTC II Series Chemical Metering Pumps . . . . . . . . . . . . . . . . Series 100 & 150 Portable pH & Conductivity Testers . . . ph/Con Meter, pHTestr 2 Extreme Penetrating & Air Tool Oil . . . . . . . . . . . . . DAC-75751 Lecithin Drilling and Tapping Fluid . . . . . . . . . . . . . DAC-55512 Mold Releases 14-17 All Purpose Mold Release . . . . . . . . . . . . . . . . . . . . Paintable Mold Release . . . . . . . . . . . . . . . . . . . . . . . All Temperature Silicone Mold Release . . . . . . . . . . All Temperature Lecithin Mold Release . . . . . . . . . . Paintable Biodegradable Mold Release . . . . . . . . . . DAC-15151 DAC-36361 DAC-45451 DAC-55551 DAC-85851 Place an Order Receive Technical Support Update Your MSDS & More Mail: DAC Industries, Inc. 1636 Gervais Avenue Maplewood, MN 55109 USA Phone: Fax: 651-748-1750 800-830-3423 Be sure to update your MSDS every 3 Years Gain Reliability and Balanced Performance with DAC Industries’ Water Treatment Programs See page 24-38 for more details 651-748-1748 Email: [email protected] Internet: www.moldsprays.com © 2009 DAC Industries www.moldsprays.com Degreasers DAC-103 Universal All Purpose Degreaser DAC-108 Does It All Degreaser DAC-353 Universal II All Purpose Degreaser Get optimum cleaning capabilities with DAC Industries Degreasers. We offer a range of degreasers to meet the changing criteria of your molding needs. Each DAC degreaser will: DAC-205 Excel Mold Cleaner & Degreaser DAC Degreasers instantly lifts oils from the pores of metals, as shown above. Oils are dispersed and evaporated off the metal surface. Any chance of oil droplets or oil marks have been eliminated. Oils will not penetrate back into slides, cams or ejector pins with this highly effective, ion-based blended solvent degreaser. Instantly lifts oils from the pores of metal Disperse oils off the metal surface Eliminate any worry of penetrating into slides, cams and ejector pins Stop contamination marks and oil droplets from appearing Leave your mold surface completely clean Choose a degreaser to fit your environmental and molding concerns. Contact a technical Representative if you have any questions. To the right is an example of an ineffective degreaser. See how it simply pools on the metal surface and does not disperse the oils. Wiping away the pooled area smears the oils back into the fine pores of the metal surface. DAC-103 Universal All Purpose Degreaser P Excellent Choice for small cavities and environments where small areas of metal need to be degreased P ‘Ion’ Degreaser with Controlled Evaporation ble sta T ip with 3-Way Ad ay ju pr P Finer Mist Spray with Adjustable Nozzle Cont rol S Call to Order Today: (800) 830-3423 • (651) 748-1750 When deep cleaning is a must, DAC-103 Universal All Purpose Degreaser is the one! With a unique ion blend, it will lift up oils and greases effortlessly. DAC-103 flushes all greases and oils away, cleaning the surface by penetrating deep into the pores of metal and other surfaces. Universal All Purpose Degreaser will exceed your performance expectations, with it’s controlled evaporation and cleaning without wiping. Will not induce bleeding. © 2009 DAC Industries Degreasers Does It All Solvent Based Degreaser Finally a product perfectly designed to degrease anything you can think of! YOU NAME IT, IT DOES IT! The number one choice for plastic molders. This unique formula will cut through anything. Its rapid cleaning capabilities are pure enough to be used as a bench maintenance product and strong enough to remove most adhesives. DAC-108 Low VOCs Make this a Good Choice for P Environments Where Ventilation is a Concern All Position Spray Tip Rapid Cleaning Capabilities to Remove P Overnight Rust Inhibitors Good Degreaser to Accommodate Cleaning P of Brakes & Engine Blocks Prior to Assembly Rapid Evaporation Eliminates Bleeding Out P of Ejectors, Lifters or Cams Available in 55 gal. drums Universal II All Purpose Degreaser Universal II All Purpose Degreaser has unique ion disbursement capabilities providing rapid cleaning and degreasing. Universal II removes body oils and fingerprints, allowing superior applications of plating agents and lubrications. Universal II All Purpose Degreaser’s all position spray tip and pinpoint action provides versatility and precise spray for those hard to get areas. All Position Spray Tip Good on Large Cavity Molds for Easier Flushing P Similar to DAC-103 Universal, Except with a Wetter, Stronger Spray and Lower Flammability Characteristics P Effective for Removal of Body Oils P Excel Mold Cleaner Plus Degreaser Great for hot and cold metals, Excel Mold Cleaner Plus Degreaser is a non-flammable, chlorinated solvent with no toxic fumes. Excel’s high solvent structure will help in the removal of plastics, oils and greases from mold surfaces. The any-position spray allows you to get maximum performance, at minimal cost. © 2009 DAC Industries DAC-353 DAC-205 Most Aggressive Degreaser We Have P All Position Spray Tip Best Choice for Environments with No Chlo- P ride Restrictions Controlled Evaporation P in Hot or Cold Molds Available in 55 gal. drums Ion Disbursement Capabilities P www.moldsprays.com Resin Removers Define Your Task Before Choosing Your Product: Get optimum performance and achieve efficient molding with the right choice of our product. Define your actions: Do you need to remove oils from the mold surface? Do you need to remove resin build up? Resin Removers If you are having resin problems, choose from our selection of resin removers. Resin particulate from polystyrenes, polycarbonates, nylon, colfax and some delrins are effectively removed without leaving residue. S AT I S F A C T I O 100% Degreasers G Our full-line of resin removers is specifically designed to solve a broad range of mold cleaning needs, from preventative maintenance to heavy duty removal. Choose from an adjustable spray tip or an all position spray, as well as the option of low flammability characteristics. On Line Resin Remover and All Purpose Foam work in tandem to prevent and remove gas build up in venting. Contact technical support for information on time saving procedures using these products together. DAC-111 ANTEED Our degreasers clean and degrease your molds, eliminating worry of oil droplets and wetness marks. DAC degreasers instantly disperse oils, cleaning off the surface of mold. S AT I S F A C T I O 100% GU N AR ANTEED Extreme Resin Remover P Excellent For Removing Build Up from Mold Surfaces Such as Polyacetal Resins P Removes Resin Build Up on Textured Molds P Breaks Down Gas Deposits in Vents UA R N Call to Order Today: (800) 830-3423 • (651) 748-1750 DAC-111 Extreme Resin Remover will remove build-up from mold surfaces such as polyacetal resins, and other difficult to remove resins. Breaking down gas deposits in vents and removing resin build up on textured molds makes this another great DAC product. This remover packed with a punch that will make resin buildup a synch! © 2009 DAC Industries with 3-Way Ad ay ju pr ble sta T ip Cont rol S Resin Removers On Line Mold Cleaner and Resin Remover Excellent for Removing Gas Build Up P Removes Build Up of Nylon, Colfax, Polycarbonates and Polystyrenes P Leaves No Residue P with 3-Way Ad ay ju pr ble sta T ip Cont rol S Stop inducing contamination and bleeding with your present mold cleaners and resin removers. On Line’s aggressive solvents attack and eliminate colfax, polycarbonate, polystyrene and some nylons immediately on contact. On Line’s controlled evaporation provides longer contact time, eating away unwanted resin build up. On Line protects lubrication and eliminates bleeding & premature tool failure, without penetrating into slides, cams or ejector pins. Let On Line go to work for you! On Cycle Heavy Duty Resin Remover Resin problems? No wiping or cleaning necessary. On Cycle Extra Heavy Duty resin remover is so powerful, it can be injected or transfer molded off. On Cycle will remove the heaviest build up by allowing longer contact time on mold surfaces. Expect out-standing performance on warm and cold molds where resin build up from flame retardants, urethanes, or polycarbonates are a problem. TIME IS MONEY! When costs are high due to down time associated with gas build up in vents, DAC-104 All Purpose Foam is your solution. Excellent vertical adhesion makes gas removal from vents extremely easy. All Purpose Foam cleans and removes rust off the backs of molds, leaving you with a “Like New” appearance. Clears plugged vents with no down press time. DAC-208 Excellent for Removal of Resin Build Up P without having to Remove Mold from Press Works on Hot or Cold Molds P Can be Injected or Transfer Molded Off P All Purpose Foam © 2009 DAC Industries DAC-102 DAC-104 Excellent for Removing Rust Off the P Backs of Molds Cleans Granite Blocks without P Leaving Residual Removes Gases Created from Nylon, PPE P and Other Resins in Vents and on Molds www.moldsprays.com Rust Inhibitors Untreated Metal Rust and Corrosion are prevented and moisture is displaced with Moisture Guard, DAC-101 and Dry Film Rust Preventative, DAC-105. Surfaces are protected from exposure to PVC vapors with Ultra Fine Dry Mold Shield, DAC-300. All DAC Rust Inhibitors have the ideal characteristics any molder will value for efficient molding. Our rust inhibitors: --Prevent rust and corrosion, and repel moisture. --Have a thin, dry film that sets up quickly and is easily removed. --Do not contain fillers and do not run. --Mold off easily, with no part contamination. These characteristics prevent additional molding problems, such as bleeding, leeching, galling and binding. Our rust inhibitors will remain on the mold 2 days, 2 months or 2 years from now. The color coverage indicator option of Dry Film Rust Preventative allows you to see exactly where you have sprayed. Use DAC Rust Inhibitors between molds to prevent rust and corrosion. For you PVC molders, choose from our rust inhibitors with added acid vapor neutralizer capability. The mold surface is protected from exposure to PVC vapors and rust is prevented. DAC Rust Inhibitors and Red Grease Work Together with Complete Compatibility (see p12) Use DAC Industries’ Red Grease for optimum product compatibility. Red Grease does not break down when used as the sole lubricant with DAC Rust Inhibitors. --There is no deterioration of the grease. --No melting away occurs. --Viscosity and tackiness remain the same with the rust inhibitor and grease working together. No leeching, bleeding or premature galling will occur when molding with Red Grease and DAC Rust Inhibitors together. The Rust Inhibitors will not penetrate back into the slides, cams or ejector pins. Save Time & Labor, Reduce Scrap, Improve Part Quality and Increase Efficiency with these Products! Call to Order Today: (800) 830-3423 • (651) 748-1750 © 2009 DAC Industries with 3-Way Ad ay ju pr ble sta T ip Cont rol S Rust Inhibitors Moisture Guard Rust Inhibitor Seals against Moisture with P Superior Film Strength Will Not Induce Bleeding P Displaces Moisture and Prevents Corrosion P Semi-Transparent Coverage P with 3-Way Ad ay ju pr ble sta Dry Film Rust Preventative T ip Cont rol S If you’ve found you have non-productive press time due to bleeding and contamination caused by most rust inhibitors on the market today, DAC’s Moisture Guard is the one for you! Our advanced 4-in-1 aerosol combines the best military spec., corrosion inhibitor and moisture displacing compounds available. Moisture Guard’s unique properties displace moisture, preventing rust and corrosion from occurring. Remember, Moisture Guard has no wax build-up, making removal easy! DAC-101 Our premium moisture displacement and rust preventative! Seals against corrosion and moisture without inducing bleeding. Dry Film is the same high quality product as DAC-300 Ultra Fine Dry Mold Shield, but it’s unique built-in color coverage indicator lets you see exactly where you have sprayed! Remove with DAC-103 Universal All Purpose Degreaser or DAC205 Excel Degreaser. DAC-105 Seals Against Corrosion and Prevents P Moisture without Bleeding Color Coverage Indicator P Won’t Leech into Ejectors, Cams P or Core Pins to Cause Bleeding Easily Flushed Off P with 3-Way Ad ay ju pr ble sta T ip Cont rol S Exceptional Water Repelling Qualities P Ultra Fine Dry Mold Shield Rust Inhibitor & Acid Vapor Neutralizer DAC’s Ultra Fine Mold Shield allows you total control of rust & corrosion, as well as the benefit of acid vapor neutralizing. A unique 3 way, dial-in volume control lets you decide just how much to spray. This effective fine mist evenly coats molds without causing bleeding or leeching. Excellent neutralizer for PVC, acetals and flame retardant vapors. Removal is a cinch. © 2009 DAC Industries DAC-300 Will not Leech, Run, or Bleeding P Nice Fog for Evenly Coated Molds P Semi-Transparent Coverage P Helps Eliminate Pitting that Results from the P Electrolysis Effect Between Molds Inhibits the Formation of Corrosion P Between Molds www.moldsprays.com Lubricants Choose from four DAC Industries pure lubrication packages to stop bleeding, galling, binding and contamination. DAC Lubricants are engineered to meet the close tolerances required in Injection Molding today. Our range of lubrication products will aid in efficient molding, minimize wear, and streamline secondary operations such as painting, plating and hot stamping. Consult a DAC Industries advisor for information on the lubrication package to suit your molding needs. Our products will perform under various molding temperature ranges and offer anti-wear package options. Lubricity Test Results from Motorola Researchers Found 0% Wear on molded parts with DAC’s Die Lube 2000 and Wear Guard 2000 Lubricants. Motorola researchers tested 17 different lubricants as part of a study to find alternative ways to prevent smearing and contamination on molded parts. Two products, DAC’s Wear Guard 2000 and DAC’s Die Lube 2000, were found to stop all galling, binding and wear, a 0% wear on parts. Compare the results of a lubricity test, pictured above. Die Lube 2000 was applied to the ball bearing, above left. No wear is shown after the lubricity test. The ball bearing above right was treated with a typical grease, and acquired significant wear from the same lubricity test factors. Die Lube 2000’s pure lubrication package out-performs everyday shop grease. Tests show Die Lube 2000 with 0% Scrap Ratio on Secondary Operations. DAC’s Die Lube 2000 was found to be number one for eliminating bleeding and smearing in secondary operations, resulting in 0% scrap ratio. This is a significant improvement from their previous 33% scrap ratio during production prior to the study. Details of wear test: Testing Apparatus: fixed ball bearing on race. Load: 77.1 lb. on 1/2 inch steel ball, accomplished by hanging 5 lb. weight on end of torque wrench. 1.360 dia. race @ 287 rpm. Test time: 1 hour. For heat stability testing, materials underwent successive 24 hour treatments at 150°, 200°, 250°, 300° and 350°F. Maximum temperature tolerated without significant deterioration in appearance is recorded. 10 Call to Order Today: (800) 830-3423 • (651) 748-1750 © 2009 DAC Industries with 3-Way Ad ay ju pr ble sta Super Lube T ip Cont rol S Lubricants A true specialty lubricant designed with built-in anti-wear agents that prevent build up. Super Lube’s SUPERIOR EP strength will eliminate bleeding, galling, binding and cross contamination in injection molding systems. This high performance formula can withstand temperatures ranging from 300°F to 900°F and still provide peak performance. Use on all moving parts, including slides, cams, pins, and core pins, or wherever lubrication is required. • Lubricant DAC-113 Use on All Moving Parts, including P Slides, Cams, Pins, and Core Pins Superior Lubricant with Excellent EP Film P Strength to Eliminate Bleeding, Galling and Binding in Injection Molding Systems Temperature Range from 300°F to 900°F P Adjustable Tip P CA LL TO RE CE I VE A SA YOUR CMPLE OF HOICE 180 0 - 3423 with 3-Way Ad ay ju pr ble sta T ip Cont rol S 0 - 83 • Lubricant DAC-200 Stable to 200° F P Prevents Galling, Binding & Bleeding P in All Injection Molding Systems Will Not Leave Carbon Deposits P No Separation in Lubrication Cells P USDA Accepted with 3-Way Ad ay ju pr ble sta T ip Cont rol S S t o p bl e e d i n g , b i n d i n g , a n d contamination! A modern day lubricant specifically engineered to answer the needs of today’s high performance molders by preventing galling, bleeding and contamination. Die Lube 2000 is a dry formula that will never cause bleeding or contamination, making it superb in medical molding where prevention of contamination is critical. Die Lube 2000 An optimum ALL-IN-ONE anti-wear package. Wear Guard 2000 minimizes wear factors. Extreme pressure film strength with lubrication protects against galling and binding. Wear Guard 2000 also eliminates all chances of bleeding through the injectors, cams or lifters. Wear Guard 2000 • Lubricant DAC-206 Superior Film Strength Protects P Against Galling and Binding Eliminates All Chance of Bleeding Through the P Ejectors, Cams and Lifters Excellent Product for Temperatures P 0°F to 600° F Minimizes Wear Factor P © 2009 DAC Industries www.moldsprays.com 11 Greases DAC Industries offers a selection of greases chosen specifically for Injection Molders. These greases have high melting temperatures and do not bleed. Choose Red Grease and Easy Spray Grease in aerosol form for excellent compatibility. These greases do not breakdown when used in conjunction with other DAC products. Using these greases with our family of products will prevent bleeding, galling, binding and contamination! DAC-REDGR Red Grease (visibly thicker consistency) P Protects Equipment Indoors or Outdoors, Even Under High Temperature & Heavy Loads P All-Purpose Non-Metal Grease with Extreme Pressure and Anti-Wear Additives P Will Not Bleed Out P Resists Most Acids, Weather, Dirt, Salt Spray, Steam and Oxidation with 3-Way Ad ay ju pr ble sta T ip Cont rol S P 30°F to 600°F Non-melting Range Excellent for preventing chattering, galling and binding. Red Grease is an all-purpose, non-melt grease, specially formulated with extreme pressure antiwear additives to provide heavy duty service. It is one of the very few greases able to withstand heavy shock load and impact of 65 Timkin load capabilities. This product has excellent adhesive and cohesive properties. It resists most acids, weather, dirt, salt spray, steam and oxidation. Our product protects equipment indoors and outdoors, even under high temperatures and heavy loads. DAC’s Easy Spray Grease • Lubricant A REVOLUTIONARY GREASE IN A CAN containing our high performance ingredients added to the formula. This makes it the most powerful, high-tech grease out on today’s market. This superior grease has excellent adhesive and cohesive properties. DAC’s Easy Spray Grease resists weather, dirt and oxidation while still able to withstand heavy shock and impact of 100 timkin load. Fully compatible with DAC Red Grease. Withstands temperatures to 600°F. Make DAC Easy Spray Grease your superior work horse! DAC Easy Spray Grease exhibits Superior Film Strength. Control application easily and eliminate grease spatter with this aerosol Red Grease. Non-Melting P Non-Dielectric P Will Not Freeze P Semi-Transparent P USDA Accepted P High Temperature P Extreme Penetrating & Air Tool Oil The Ultimate Cleaning & Lubrication Package! It is ideally suited to clean, lubricate, penetrate and free sticky parts, and has no build up. A concentrated anti-wear package has also been added. These highly effective ingredients will not dry or harden, and are low in toxicity. Use on all your automotive, marine, farm, electrical and mechanical equipment. 12 Call to Order Today: (800) 830-3423 • (651) 748-1750 DAC-220 DAC-75751 Cleans, Penetrates, and P Stops Corrosion on All Metals Never Hardens and is Low in Toxicity P Displaces Moisture and P Eliminates Squeaks & Binding © 2009 DAC Industries Specialty Lubricants/Drilling/Tapping Extreme Penetrating & Air Tool Oil Air Tool Oil was developed to eliminate the high replacement and maintenance costs associated with air tools. We developed this ultimate extreme penetrating and lubrication package to give you peak performance, while eliminating gumminess, metal-to-metal wear and binding associated with galling. DAC-75751 Ultimate Protection Against Galling and Binding P Removes Gummy Deposits P Extends the Life of Tools and Optimizes Performance P Eliminates Binding and Metal-to-Metal Wear P Lecithin Drilling & Tapping Fluid DAC-55512 Allows Drilling and Tapping of Plastics without Leaving a Build up P Prevents Build up on Cutting Bits P Eliminates Chipping of Plastics P Will not Alter Secondary Operations P Lecithin Drilling and Tapping Fluid has a long lasting, dry film residual. Due to the broad array of fine ingredients, this product will not alter secondary operations or electronic signals. Eliminates chipping of all plastics and prevents build up on cutting bits. No removal necessary when properly used. © 2009 DAC Industries www.moldsprays.com 13 Mold Releases DAC Industries mold releases do not contain fillers. As a result, they do not transfer onto the molded part. Our mold releases also do not contain solvents that are going to create problems for molders. There is no need to worry about plastics breaking down from excessive solvents. Eliminate problems such as: --Whitening or discoloration of parts --Transfer onto molded parts --Heavy spots --Pocketing DAC Mold Release and Heavy Duty Mold Release Products: • Won’t Transfer onto molded parts, eliminating smearing • Will not attack any plastics • Are designed to go on evenly, with a fog-like, even application. You will instantly see more cycles per application. CA L L T EC H S U P P Need Guidance for OR For deep rib, core pin and difficult releasing areas, see our Heavy Duty Mold Release products. This selection of mold releases eliminates vacuum hydraulic effect and increases cycle times between sprays. T CORRECT PRODUCT CHOICE? 1- 8 14 Call to Order Today: (800) 830-3423 • (651) 748-1750 0 0 - 8 30 - 3423 © 2009 DAC Industries Mold Releases DAC-15151 All Purpose Mold Release All Purpose Mold Release is truly unique. The advanced formulation is non-silicone, food approved and contains lecithin. Unlike some foodgrade silicones, DAC’s All Purpose Mold Release can safely be used on all thermoplastics, including Polycarbonates, Styrene, Acrylics, and other sensitive plastics used in urethane RIM molding. P Non-Silicone and Fully Paintable All Position Spray Can P USDA Accepted P Contains No Chlorinated Solvents P Reduces Chance of Carry Over & Breaking Off S AT I S F A C T N Paintable Polycarbonate Mold Release I ODAC-36361 Paintable Polycarbonate Mold Release is an ALL temperature paintable mold release that is Food Accepted. Paintable Mold Release works efficiently on both hot and cold molds, providing a smooth dry film which can be used where parts will be painted, hot stamped, metallized, or otherwise decorated. CFC Free and free of chlorinated solvents. All Position Spray Can 100% Will Not Alter Electronic Signals P GU AR A N T E EMold D Release P All Temperature, Paintable Food Accepted P S AT I S F A C T I O 100% GU N AR ANTEED All Temperature Silicone Mold Release All Temperature Silicone Mold Release works on hot or cold molds, and is non-toxic and odorless. This product is CFC Free and free from chlorinated solvents. In fact, All Temperature Mold Release provides a smooth, dry, non-toxic film. It is FDA and USDA Accepted for food machinery. © 2009 DAC Industries DAC-45451 Non-Toxic, Odorless P All Position Spray Can Good for Temperatures P Ranging from 60°F to 600°F Use in Food and Drug P Processing www.moldsprays.com 15 Mold Releases DAC-55551 All Temperature Lecithin Mold Release P Non-Silicone and Fully Paintable P USDA Accepted P Contains No Chlorinated Solvents All Position Spray Can P Works Well on Hot and Cold Molds P Works Well with Sonic Welding & Decorative Parts DAC-15151 All Purpose Mold Release P Reduces Chance of Carry Over & Breaking Off P Non-silicone and Fully Paintable All Position Spray Can P USDA Accepted P Free of Chlorinated Solvents DAC-85851 All Purpose Mold Release’s one-ofa-kind high performance formula will not interfere with the electronic properties of plastic molded parts. It is fully paintable, CFC-free, and safe on all plastic parts. This oil free formula eliminates the chance of smearing. All Purpose Mold Release is the ideal choice for all your electronic mold release needs. A proven winner that will leave you worry free regarding any alteration of electronic properties. Paintable Biodegradable Mold Release P Use Where Parts Must Be Painted, Hot-Stamped & Metallized P Non-toxic and Biodegradable P Safe On All Plastics 16 All Temperature Lecithin Mold Release imparts a smooth, dry film which is biodegradable, non-toxic and USDA accepted. It can be used where parts will be painted, hotstamped, metallized or otherwise decorated. All Temperature Lecithin Mold Release works efficiently on both hot and cold molds. Free of chlorinated solvents, non-silicone, fully paintable and non-smearing. Call to Order Today: (800) 830-3423 • (651) 748-1750 All Position Spray Can Paint over it, plate over it, or hot stamp over it! A perfect finish every time! As DAC has access to the finest ingredients available, we are able to produce a CFC-free, non-toxic, odorless solvent that performs like a workhorse on both hot and cold molds. You will see at least 30% more cycles per can over all comparable releases. Paintable Mold Release is the ideal production line mold release. No special treatment of molds are required. © 2009 DAC Industries Plating Agent Armor Plate Plating Agent Eliminates the High Cost of P Outside Plating Agents Excellent for Eliminating Surface Friction to Help P Hold a Close Tolerance On Parts Good Choice for Textured Surfaces, Deep Ribs and P High Temperatures, including Zinc Die Casting with 3-Way Ad ay ju pr ble sta T ip Cont rol S Armor Plate is a dry-film, semi-permanent, teflon compound plating agent. It fills voids in metals, eliminating surface friction, enhancing material flow and parts release. Armor Plate will not shrink or expand over a wide range of temperatures. Armor Plate eliminates the use of messy sterate powders or expensive plating agents. DAC-112 Armor Plate is an excellent product for plating mold surfaces. It aids in part release by getting into the pores of the metal and breaking surface friction. Armor Plate is recommended for problems with sticky molds not getting the flow of the plastic, or for problems with certain nylons. Armor Plate covers the left half of this broad knife as a semipermanent plating agent. TECH S UP ELIMINATE RT L AC LD PO CA Armor Plate is especially good for deep-ribbed molds. Bleeding, Leeching, Binding and Contamination 1- 8 0 0 - 8 30 - 3423 Ultra Fine Mold Shield & Acid Vapor Neutralizer DAC’s Ultra Fine Mold Shield allows you total control of rust and corrosion, as well as the added benefit of an acid vapor neutralizer. A unique 3-way volume controller, you decide just how much to spray. This fine mist evenly coats molds without causing bleeding or leeching. © 2009 DAC Industries DAC-A300 Excellent for PVC Molding and Acetals P Eliminates Acid Vapors Before Corrosion Begins P Acid Vapors Dissolve Upon Contact P www.moldsprays.com 17 Heavy Duty Mold Releases DAC Industries’ Heavy Duty Mold Release products function like the mold release line, with the addition of fluorocarbons for increased film strength and longevity. Use DAC High Performance Heavy Duty Mold Releases for: --Deep Rib --Core Pin & --Difficult Releasing Areas Heavy Duty Mold Releases eliminate problematic vacuum hydraulic effect. Get more cycles between sprays. 18 Call to Order Today: (800) 830-3423 • (651) 748-1750 DAC Mold Release and Heavy Duty Mold Release Products: • Won’t Transfer onto molded parts, eliminating smearing • Will not attack any plastics • Are designed to go on evenly, with a fog-like application © 2009 DAC Industries Heavy Duty Mold Releases Heavy Duty Silicone Mold Release Get faster molding with maximum production. Heavy Duty Silicone Mold Release eliminates rejected parts, lubricates, and does not transfer onto finished parts. Heavy Duty Silicone Mold Release was formulated to give a higher strength by combining fluorocarbons and silicone to eliminate the vacuum hydraulic effect which causes releasing problems. Works effectively on both hot and cold molds. It is CFC free and free of chlorinated solvents. In fact, it has no volatile organic chemicals (VOCs). Heavy Duty Silicone Mold Release provides a smooth, dry film which is biodegradable and non-toxic. DAC-30612 Eliminates Vacuum Hydraulic Effect P and Any Releasing Problems All Position Spray Can Contains Fluorocarbons, for a Higher P Level of Film Strength Good for Temperatures Ranging P from 60°F to 600°F Heavy Duty Paintable Mold Release P Contains Fluorocarbons, for a Higher Level of Film Strength P Safe for All Plastics All Position Spray Can P Eliminates Vacuum Hydraulic Effect and Any Releasing Problems P Food Accepted This high performance mold release is USDA accepted. A unique CFC formulation provides a smooth, dry film which is biodegradable and nontoxic. Heavy Duty Paintable Mold Release’s built-in fluorocarbons give higher levels of film strength to eliminate the vacuum hydraulic effect. This product provides premium performance on parts that will be painted, hot stamped, metallized or otherwise decorated. Armor Plate Plating Agent Armor Plate is a dry-film, semipermanent, teflon compound plating agent. It fills voids in metal, eliminating surface friction, enhancing material flow and parts release. Armor Plate will not shrink or expand over a wide range of temperatures. © 2009 DAC Industries DAC-40512 DAC-112 Great Choice for Textured Surfaces, Deep P Ribs and High Temperatures. All Position Spray Can Excellent for Eliminating Surface Friction P Good for Zinc Die-casting Operations P www.moldsprays.com 19 Mica Nozzle Bands 20 Call to Order Today: (800) 830-3423 • (651) 748-1750 © 2009 DAC Industries Cleaners We carry a line of cleaning products to service most all of your office and production cleaning needs. Whether you need to: Scrub your plant or warehouse floors, clean tables or equipment or sanitize your restrooms. We have the USDA approved cleaner to suit your needs. For more information, call our Customer Service Department today! Super Base Citrus Power Floor & Machine Degreaser Super Base Citrus Power is a highly versatile, nonfoaming, non-flammable and deodorizing cleaner. The superior performance of this cleaner/degreaser is enhanced by a synergistic mixture of natural citrus solvents and a unique surfactant system. This formula is non-toxic and non-flammable, yet it will out-clean most solvent cleaners, many of which contain highly toxic compounds. Citrus Power’s non-foaming characteristics make this product an excellent choice for automatic floor scrubbers. It emulsifies and holds heavy grease, oil, and animal fats in the solution for easy and quick removal. Authorized by the USDA for use in federally inspected meat and poultry plants. Excellent for Floor Scrubbing P Non-Foaming, Non-Butyl and Multi Purpose P Deodorizes Instantly with No Harsh Odors P Highly Concentrated P Available in 55 gal. drums & 4, 1 gal. jug cases 703 All Purpose Degreaser DAC’s All Purpose Degreaser is safe to use on a wide variety of surfaces. Simply spray it on with the convenient trigger sprayer and wipe it off. It quickly dissolves the toughest filth, grease, dirt, oil, wax, ink, resin, carbon, soot and soap scum. This excellent penetrating formulation is aided by a new, biodegradable orange oil-based solvent. It is safe to use, non-toxic and produces no objectionable fumes. All Purpose Degreaser is an excellent laundry prespot, and does not contain Butyl Cellusolve. Will not harm painted surfaces. © 2009 DAC Industries DAC-107 Safe to Use on a Wide Variety of Surfaces P Dissolves the Toughest Grime, Grease, Dirt, Oil, Wax, Ink, Resins, Carbon, Soot and Soap Scum P Will Not Harm Painted Surfaces P USDA Accepted All Purpose Foam Cleaner All Purpose Foam works as a general surface cleaner, leaving you with a “Like New” appearance. Rely upon All Purpose Foam for general cleaning throughout your office and production environment. All Purpose Foam is also an extremely effective rust remover. DAC-310 DAC-104 Excellent for Cleaning Rust off the Backs of Molds P Cleans Granite Blocks without Leaving Residue P Good Choice for Machine Degreasing P www.moldsprays.com 21 Electrical/Contact Cleaners I S FADegreaser CTIO & S ATExcel N Cable Cleaner will 100% effectively clean cable, motors and electrical equipment. This is your G U premium, aggressive, AR ANTEED non-conductive cleaner. Our line of Electrical/Contact Cleaners have been designed to serve a wide variety of applications and meet a range of critical requirements. These products are designed with both safety and economy in mind. Choose from flammable and non-flammable characteristics. Hopper and Grinder Cleaner is a unique, time saving cleaner that will reduce static and speed color change overs. Call DAC Technical Support for assistance in choosing the right product for your needs. S AT I S F A C T I O 100% GU 22 Call to Order Today: (800) 830-3423 • (651) 748-1750 N AR ANTEED © 2009 DAC Industries Electrical/Contact Cleaners DAC-405 Contact & Circuit Board Cleaner P Contact and Circuit Board Cleaner of Choice When Flammability is Not a Concern P Non-Conductive, Fast Drying, & Residue Free P Removes Dirt, Flux, Oil, Grease and Other Contaminants from Precision Equipment Contact & Circuit Board Cleaner is an excellent bench maintenance degreaser, flux remover and body oil remover. It is intended for various uses such as: vending machines, slot machines and electronic equipment where flammability is not a concern. All Position Spray Can Excel Degreaser and Cable Cleaner (Replaces Electrical Grade Safety Solvent & Cable Cleaner, DAC-109) If you are looking for a solvent ideal for electrical motors, electrical equipment, ignition systems, and power tools, DAC-205 Excel Degreaser is what you’re looking for! This energized formula will remove anti-oxidation compounds, grease, tar, and adhesives. Excel is a premium bench maintenance item. DAC-205 Excellent for Removal of Oil, Grease, Dirt and Grime P Use on Both Metallic and Non-Metallic Surfaces P Non-Conductive, No Toxic Fumes, and Residue Free P Can be Used on Generators, Motors, and Other Electrical Equipment P All Position Spray Can Hopper & Grinder Anti-Static Cleaner Protects your employees with one easy step. Hopper and Grinder Cleaner cleans and eliminates static in hoppers. This truly innovative formula provides optimum safety and efficiency for both employee and machinery. Hopper and Grinder Cleaner helps to eliminate static and the chance of plastic eruption in hoppers. This high performance formula will make color change overs progressively easier, saving thousands of dollars in employee clean up hours. © 2009 DAC Industries All Position Spray Can DAC-119 Anti-Static Properties Eliminate Static & P Chances of Plastic Eruption in Hoppers Protects Employees and Machinery P Results in Faster Clean Up P www.moldsprays.com 23 24 Call to Order Today: (800) 830-3423 • (651) 748-1750 © 2009 DAC Industries DAC Easy Order Form Fax to 651-748-1748 PART # Description PART # Water Treatment Is Sold In 5, 15, 30, 55 Gallon DAC-101 Moisture Guard CT-4-30 Ct-4-30 DAC-102 On Line CT-4-400 CT-4-400 DAC-103 Universal All Purpose Degreaser CT-4-600 CT-4-600 DAC-104 All Purpose Foam CT-4-800 CT-4-800 DAC-105 Dry Film MC-16 MC-16 DAC-107 703 All Purpose Spray RP-4-47 RP-4-47 DAC-108 Does It All DAC-111 Extreme Resin Remover DAC-112 Armor Plate DAC-113 Super Lube DAC-119 Hopper And Grinder DAC-200 Die Lube DAC-205 Excel DAC-206 Wear Guard DAC-208 On Cycle Heavy Duty Resin Remover DAC-220 Easy Spray Grease DAC-300 Ultra Fine Dry Mold Shield DAC-353 Universal All Purpose Degreaser II DAC-405 Contact And Circuit Board Cleaner DAC-15151 All Purpose Mold Release DAC-30612 Heavy Duty Paintable Mold Release DAC-36361 Paintable Mold Release DAC-40512 Heavy Duty Silicone Mold Release DAC-45451 All Temperature Silicone Mold Release DAC-50512 Heavy Duty Lecithin Mold Release DAC-55512 Lecithin Drilling & Tapping Fluid DAC-55525 High Temperature Lecithin Mold Release DAC-55551 All Temperature Silicone Mold Release DAC-75751 Penetrating Oil DAC-85851 Biodegradable Paintable Mold Release DAC-A300 Ultra FIne Mold Shield & Acid Vapor Neutralizer QTY QTY Only Available In 50# Pail Water Treatment Accessories AC-1390 Test Kit For Cooling Tower Organophosphonate AC-1392 Total Hardness ( Low Range ) Test Kit AC-1394 Nitrite Test Kit For Systems Using PR-4-47 AC-1396 Portable Battery Powered TDS Meter AC-1397 4 Color pH Testing Paper AC-1401 Kop Standard Repair Kit For: S100 AC-1402 55 Gallon Drum Pump AC-1403 35 Gallon Pail Pump AC-1405 Portable pH Meter AC-1500 Conductivity Controller AC-1501 Chemical Feed Pump PVDF AC-1503 DAC’s Portable Descaling Machine Specialty DAC-310 Citrus Power Water-based Citrus Degreaser, Non-butyl, Emulsify Grease & Oil. 100 Sq.. Ft./gal. Available In Cases Or 55 Gallon Drum DAC-2012 Low Voc Degreaser, 55 Gallon Drum DAC-108 Does It All 55 Gallon Drum DAC-205 Excel Bulk 55 Gallon Drum See Page 20 For Our Full Line Of Nozzle Bands Please fill out this Easy Order Form and Fax it to 651-748-1748 Greases DAC-RED-G-2 Red Grease #2 9 Pack DAC-RED-G-2 Red Grease #2 48 Tube DAC-RED-G-2 Red Grease ½ Case Name Company Name Account Number ✄ Customer P.O. © 2009 DAC Industries • 1636 Gervais Avenue, Maplewood, MN 55109, USA • 800-830-3423 • 651-748-1750 www.moldsprays.com 25 DAC ® DAC I n d u s t r i e s, I n c. Call Today to Order DAC Industries is focused on delivering total customer satisfaction to your business through one streamlined support network. Products, support and technical assistance all come together at one point of contact. Convenient, Service-Oriented, with a Fast Turnaround Call 7am to 5pm central time for Ordering and Pricing: 800-830-3423 651-748-1750 651-748-1748 fax [email protected] Flexible Payment Options Order with a P.O. or use VISA or MC Call us to open a new account. Visit Us on the Web! www.moldsprays.com We’re Here to Answer Your Questions At DAC Industries, we have always believed customer support is a process of communication. Customer Support begins with research, development & listening to the needs of our customers. We then continue through with a broad range of Technical Support. Please call with any questions or concerns. We Guarantee Results! Use the Entire DAC Family of Products for More Efficient Molding with Improved Quality, Cost and Output Consult a DAC Representative to use the best combination of products for your molding needs. DAC Products are designed to prevent cross contamination that leads to bleeding, galling, binding and premature tool failure. Using our family of products together will lower your costs, increase efficiency, extend machine and tool life and boost your profits! DAC I n d u s t r i e s, I n c. 1730 Gervais Avenue East Maplewood, MN 55109 800-830-3423 651-748-1750 651-748-1748 fax [email protected]
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