Operations Manual - version 2

ALMA - Reference numbers & specs
Port Engine
Starboard Engine
Main engines:
Technical specs:
> Engine Model - Marketing
> Engine Model - Service
> Engine Serial Number (ESN)
> Engine Config #
> Control Parts List (CPL)
> Fuel Pump Part Number
> Fuel Pump Calibration
> Film Card
> Electronic Control Module (ECM) Part Number
> Electronic Control Module (ECM) Serial Numbers
> Electronic Control Module (ECM) Data Code
> Electronic Control Module (ECM) Code (software)
> Governor Control Module (GCM) (if applicable)
> Rated engine power KW/hp
> Rated engine speed rpm
> Rated engine torque Nm/lbft
> Rated engine torque @ 1800 rpm Nm/lbft
> Minimum idle speed rpm
> High idle speed range min/max rpm
> Average noise level (idle) dBA @ 1 m
> Average fuel consumption - ISO 8173 E3 standard test cycle
> Fuel consumption at rated speed
Lubrication oil recommendation:
> Sulfated ash limit
> Oil type
> Brand meeting the requirement
> Not to be used (American classification)
> Not to be used (International classification)
> Minimum acceptable (American classification)
> Minimum acceptable (International classification)
> Minimum acceptable (Cummings enginering standard)
> Acceptable (American classification)
> Acceptable (International classification)
QSC 8.3 500 HOI
QSC CM850
46928577
46928594
D413038MM07
CPL906
4954907
NA76
Z
W90249.06
368/493
2600
1350/996
1763/1300
600
2665/2685
82
65.8 l/hr (17 gal/hr)
65.8 l/hr (17 gal/hr)
98 l/hr (26 gal/hr)
98 l/hr (26 gal/hr)
Maximum 1.0 mass percent
SAE 15W-40 heavy-duty engine oil
Valvoline Premium Blue
API CD, API CE, API CG-4/SH
ACEA E-1
API CF-4/SH
ACEA E-2, ACEA E-3, JAMA DH-1
CES-20075
API CH-4/SJ, API CH-4
GLOBAL DHD-1
ALMA - Reference numbers & specs
> Acceptable (Cummings enginering standard)
> Excellent (American classification)
> Excellent (International classification)
> Excellent (Cummings enginering standard)
Coolant recommendation:
> Low-silicate antifreeze specs minimum
> Fully formulated coolant spec minimum
> Mixture good water/fully formulated antifreeze recommended
> Brand meeting requirement
> Brand meeting requirement
> Brand meeting requirement
Port Engine
Starboard Engine
CES-20071/20076
API CH-4, API CI-4/SK, API CI-4
ACEA E-5, GLOBAL DHD-1
CES-20072/20077/20078
ASTM 4985/GM6038M
ASTM D-6210/D-6212
50/50 %
Commins Filtration incl ES compleat w/DCA4+
Fleetguard Fleetcool EX w/DCA2+
ES Optimax Organic Acid Technology (OAT)
Gearbox:
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Model
Serial Number (20110131)
Part List Number
Oil capacity gearbox without optionals
Oil type - Class 04A
Oil type - Class 04A
Oil type - Class 04A
Oil type - Class 04B
Oil type - Class 04B
Oil type - Class 04C
ZF-286A - (ratio 2.391:1)
20109818
20108819
5.3 - 6.0 l
Monograde engine oils (API CD/CE/CF-4/CF/CG4/SF/SG/SH/SJ/ACEA cat A/B/E) - SAE 30 or SAE 40
in hot climates or if oil sump temp > 80°
Monograde engine oils (ZFN 13024) - SAE 30 or SAE
40 in hot climates or if oil sump temp > 80°
Multigrade engine oils (ZFN 13024) - SAE 10W40/15W-40
Generator:
> Engine Model - Marketing
> Engine Model - Service
> Engine Serial Number (ESN)
> Engine supplier/type/model
Lubrication oil recommendation:
> Oil type (American classification)
Coolant recommendation:
> Low-silicate antifreeze specs minimum (Concentrated)
> Fully formulated coolant spec minimum
> Mixture good water/fully formulated antifreeze recommended
Fuel recommendation:
MDKBN
7222710 11KW SPEC:E 50Hz
G 080196233
Kubota/4-stroke/V1505
API CI-4 - 15W40
ASTM D4985
ASTM D5345
50/50 %
ALMA - Reference numbers & specs
> Diesel
> Fuel at full load
> Fuel at half load
LUBRICATING OIL SYSTEM:
Oil consumption rate in percent of volume of fuel
Oil pan capacity low
Oil pan capacity high
Oil by-pass filter capacity
Oil total system capacity (maximum sump and filter)
COOLING SYSTEM:
Engine including heat exchanger and integral
Maximum allowable block coolant system pressure
Maximum coolant temperature at engine outlet
Minimum allowable coolant expansion space
Maximum seawater pressure drop across heat exchanger
LUBRICATING OIL SYSTEM:
Oil pan capacity
COOLING SYSTEM:
Engine including heat exchanger and integral
Port Engine
Starboard Engine
No 2-D Spec EN 590/ASTM D975
4.0 l/hr
2.2 l/hr
0.08%
15.1 l
18.9 l
2.6 l
21.6 l
29 l (25 l engine)
483 kPa (70 psi)
96°C (205F)
6% of system capacity
34 kPa (5 psi)
4.3 l
5.0 l
WATER HEATER:
Pressure temperature relief valve (min)
Pressure temperature relief valve (max)
127.5 psi (879.3 kPa)
150 psi (1034.2 kPa)
HYDRAULIC STEERING (1275V):
Oiltype
Reservoir
Operates with AFF, automatic transmission fluid type
A or Dextron II/III as used in automobiles
Each helm reservoir holds 0.75 l - use container of at
least 4 liter when bleeding.
YAMAHA F15B:
Oiltype
Reservoir
Gear oil
Spark plug (NKG)
Fuel - 4 stroke - tank 12l
SEA 10W-30/10W-40/15W-40
1.0 l excluding oil filter
Hypoid gear oil SEA#90 - ¼ liter
DPR6EA-9
Regular unleaded gasoline

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