Product Specification

Rubberbond
Rubberbond is a seamless play area surface, consisting of recycled rubber tire granular combined together
with a highly sophisticated polyurethane binder. Designed and installed by our Company to meet all current A.S.T.M. F-1292, F1951, C.P.S.C. and A.D.A. guidelines and is also IPEMA Certified. (International
Play Equipment Manufacturers Association www.IPEMA.org) Both the wear course and cushion layer
consist of 100% recycled tires with a polyurethane binding agent. No E.P.D.M. rubber is used. (Ethylene Propylene Diene Monomer). Our continued commitment to preserving our environment.
TESTING
Rubberbond is tested in accordance to ASTM. F-1292 Standard Specification for Impact Attenuation of
Surface Systems Under and Around Playground Equipment. “Rubberbond” has been tested according to
ASTM F-1292. Rubberbond Unitary Surfaces will meet all ADA requirements for firmness and stability,
C.P.S.C. standards for playground surfaces and providing a GMAX of less than 200 and an HIC of less
than 1000.
Rubberbond has also been tested to the following ASTM specifications:
ASTM D624: Standard Test Method for Tear Strength of Conventional Vulcanized Rubber and Thermoplastic Elastomers
ASTM F1551-03: Standard Test Methods for Comprehensive Characterization of Synthetic Turf Playing
Surfaces and Materials: Suffix-DIN 18-035, Part 6: Water Permeability of Synthetic Turf Systems and
Permeable Bases
ASTM D412: Standard Test Methods for Vulcanized Rubber and Thermoplastic Elastomers
ASTM C1028, Standard Test Method for Determining the Static Coefficient of Friction of Ceramic Tile
and Other Like Surfaces by the Horizontal Dynamometer Pull Meter Method
ASTM D 2859, Standard Test Method for Flammability of Finished Textile Floor Covering Materials as
directed in Federal Document DOC FF 1-70.
All Rubberbond test data is available upon request.
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QUALITY ASSURANCE
1.0
Submit 12” x 12” product samples in specific color and specified thickness. A list of at least ten
(10) completed projects over the past two years.
1.1
“Rubberbond” safety surface will only be installed when temperatures
Exceed 50 degrees C. Installation will be conducted during dry weather conditions.
1.2
“Rubberbond” will require a minimum of 48 hours for curing period.
1.3
Rubberecycle’s Rubberbond Unitary Surfaces” manufactured and installed by
Rubberecycle of Lakewood, New Jersey 08723
COLORS
STANDARD COLORS: Terra Cotta, Forest Green, Black, Blue, Light Blue, Brown (Custom colors
are available)
INSTALLATION-BASE PREPARATION
2.1
Rubberecycle’s “Rubberbond” Unitary Surfaces, can be installed on
Granular bases, asphalt, compacted dirt or concrete surfaces.
2.1
When using a granular base, a minimum of 1 inch to 4 inches depth required, compacted to a 95%
proctor density. A water percolation of 16 gallons/M2/hour. Should the rate be less, a French
drain must be installed to provide adequate water flow. A Geo-textile between the granular base
and surface is recommended (8mm or equivalent).
2.2
Granular, asphalt or concrete surfaces require a slope of no less than 2% to drain, acknowledging
that Rubberbond Unitary Surfaces, is a water permeable surface.
2.3
Base can be sloped up to 30 degrees within the installation area.
THICKNESS OF “RUBBERBOND UNITARY SURFACES
3.0
Rubberbond Unitary Surfaces) and Aquatic Facility Safety System requires two part procedure for
application when a play structure of any type is present. (Non Chlorinated systems)
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3.1
Rubberbond applications will be determined by the current ASTM/C.P.S.C. standard for safety
surfacing depth.
3.2
Polyurethane binder shall be mixed throughout the entire wear coat.
3.3
A bevel may be installed at the perimeter of the installation running from the thickness of the surface down to the base. The outside line of the bevel must be clear and follow the designated edge
of the installation and allow for proper safety zone perimeters.
3.4
Rubberbond’s wear course will consistently be 1 ½” thick and will be a 100% color mix.
(One and one half inch) The cushion layer will consistently be a minimum of 3” to 5” thick
with no binder used in the cushion layer. Water applications will be determined individually according to specific equipment requirements for safety.
RUBBERBOND are a unique combination of loose fill materials and a solid layer wear surface. The
cushion layer may be loose fill rubber mulch, various rubber mesh/sized granules, pea gravel or engineered wood fiber. There is no binder used in the base/cushion layer. “Patent Pending Process.”
WARRANTY
Rubberbond will be guaranteed for 4 years from date of completion of work (Water play areas, pool surrounds, splash pads or similar applications, are covered for 2 years (Non-chlorinated). Contact us for
additional warranty information or inquiries. Vandalism is not covered. Vandalism will be determined by
a Rubberecycle representative. High traffic areas consisting of swings and other non stationary items are
not covered.
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MAINTENANCE GUIDELINES
Outdoor Installations: (Required Monthly)
Two Steps:
1)
Play area should be swept/clean of all debris. Any fine particles (dirt, sand, etc.) should be blown
off with a leaf blower. This will prevent debris from filling in voids within the surface causing the
surface to harden. Hardening of the PIP surface will affect its HIC & GMAX performance and
may result in injuries.
Do not proceed to step number two until you have completed step number one!!!
2)
Rinse entire playground surface to remove food, drink, sand, dirt and loose debris. This must be
part of a monthly routine maintenance program.
A pressure washer should not be used if the water pressure exceeds 1,200 PSI. And the spray nozzle
should not be closer than 12 inches to the surface. This type of maintenance should be done only as-needed basis.
On heavily stained isolated spots, while surface is damp from hosing, apply a sufficient amount of a mild
household or commercial detergent. Wash with a soft bristle scrub brush. Repeat as necessary on extremely soiled areas.
These cleaning procedures provide no guarantee of stain removal. Therefore, it is up to the owner’s discretion to choose not to repeat the process on extremely tough stains. However, a stain may become more
difficult or even impossible to remove if not addressed immediately.
For general cleaning, apply a mixture of full strength mild household or commercial detergent and water
to the damp surface. Be sure to follow the directions for the use on the cleaner you may choose from a
local supplier. Using a garden pump sprayer, apply mixture to an area approximately 4 feet by 4 feet in
size. Using the 10 inch medium basin bristle scrub brush, clean each 4’ x 4’ section and then repeat this
process until the entire playground has been thoroughly cleaned.
Once the entire surface has been cleaned, rinse thoroughly using a garden hose with nozzle attachment.
Any residual cleaning agents may cause the Play Surface to become slippery when wet.
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Recommended Cleaning Aids:
Mild household or commercial detergent.
Hand Spray Bottle.
Half-Gallon Garden Pump Spray.
10-inch medium bristle scrub brush.
Garden hose with spray nozzle.
Pressure washer if necessary.
Indoor Installations:
Weekly or bi-weekly as needed, damp mop as much of the surface as possible.
For isolated stains, apply a mild household or commercial detergent and scrub the area with a basin straw
(medium bristle) brush.
Do not use any steaming or hot water machines for cleaning as this may cause delamination of surface.
Excess water should be vacuumed up immediately to prevent standing water or damp spots.
Drying time may vary depending on indoor temperatures.
Recommended Cleaning Aids:
Mild household or commercial detergent.
Hand Spray Bottle
10-inch medium bristle scrub brush.
Carpet Shampoo/Cleaner
Wet/Dry Vacuum
Note: The following chemicals can cause potential damage to Rubberbond and should be avoided on
both outdoor and indoor installations:
Disinfectants
Concentrated Bleach
Gasoline
Diesel, Hydraulic and Lubricating Oils
Weak Acids
Organic Solvents
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