SCFH/Vacuum Gauge Assembly Installation Instructions GAG600 (0-10 SCFH) and GAG610 (0-20 SCFH) This assembly is used to set and monitor normal operating parameters of CWT ozone generators. To achieve correct SCFH and vacuum make adjustments with the gauge assembly adjustment needle valve on the SCFH meter and the ball valve on the venturi injector manifold. See the Normal Operating Parameters chart below, for SCFH and Vacuum set points. Normal Operating Parameters System/Ozone Generator Oxygen SCFH Dry Air SCFH Vacuum CD10, CD10/AD 4 4 CD12 8 8 M1500, M15/AD 7 7 CD1500, CD15/AD 7 10 P2000 14 14 CD2000 14 20 Optimum Vacuum: -5 inHg (middle of the green zone) -3 to -8 -3 to -8 -3 to -8 -3 to -8 -3 to -8 -3 to -8 Top Pipe Fitting Vacuum Gauge • 2-1/4” L X 3/8” ID Tubing • 1/4" MPT X 1/8” FPT Reducer Bushing Installation Procedures: Equipment used with: CD10, CD12, M1500, CD1500, P2000, CD2000 1. 2. Choose one of the options for installation, A, B or C. Remove the barbed air prep inlet fitting form the ozone generator bulkhead for installation A and B. A. If the air prep inlet brass bulkhead fitting is 1/8” fpt, teflon tape the top pipe fitting and thread the assembly it into the air prep inlet brass bulkhead fitting of the ozone generator. B. If the air prep inlet brass bulkhead fitting is 1/4" fpt, teflon tape the top pipe fitting of the gauge assembly and the brass 1/4" mpt X 1/8” fpt reducer bushing provided. Thread the reducer bushing onto the gauge assembly top pipe fitting. Finally, thread the assembly into the air prep inlet brass bulkhead fitting. C. Attach the 2-1/4” long tubing provided to the ozone generator barbed air prep inlet fitting and secure with a hose clamp. Attach the gauge assembly to the other end of the 2-1/4” long tubing at the top pipe fitting and secure with a hose clamp provided. Attach the air preparation delivery line to the gauge assembly air inlet fitting and secure with a hose clamp. Adapter Accessories: • 2) Hose Clamps SCFH Meter Adjustment Needle Valve Oxygen or Dry Air Inlet Fitting Adapter Accessories: Top Pipe Fitting Equipment used with: CD10/AD, M15/AD, CD15/AD 1. 2. 3. 4. 5. Remove the “External Air Prep Loop” located on the bottom panel of the ozone generator (3/8” braided tubing). Remove the barbed fitting threaded into the left brass bulkhead fitting located on the ozone generator. Choose one of the two options for installation, A or B. A. If the left brass bulkhead fitting is 1/8” fpt, teflon tape the top pipe fitting of the gauge assembly. Thread the assembly into the left brass bulkhead fitting. B. If the left brass bulkhead fitting is 1/4" fpt, teflon tape the top pipe fitting and the brass 1/4" mpt X 1/8” fpt reducer bushing provided. Thread the reducer bushing onto the top pipe fitting. Finally, thread the assembly into the left brass bulkhead fitting. Modify the dry air inlet fitting on the gauge assembly so that it is in the same orientation as the figure shown to the right. Attach the 8” long tubing provided to make the connection between the air inlet fitting on the gauge assembly and the air outlet brass barbed fitting (right side) of the ozone generator and secure with the hose clamps provided. Vacuum Gauge • 8” L X 3/8” ID Tubing • 1/4" MPT X 1/8” FPT Reducer Bushing • 2) Hose Clamps SCFH Meter Dry Air Inlet Fitting Adjustment Needle Valve ClearWater Tech, LLC. 1.800.262.0203 • 805.549.9724 850-E Capitolio Way, San Luis Obispo, CA 93401 • email: [email protected] • www.cwtozone.com LIT995 • REV100506
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