800.733.4763 | sme.org/fmp VIDEO SERIES

VIDEO SERIES
VIDEO SERIES
800.733.4763 | sme.org/fmp
1
Visualize Manufacturing
Processes in Action
The Fundamental Manufacturing Processes (FMP) video
series contains over 40 video programs illustrating more
than 20 hours of hands-on manufacturing processes.
> Solid, in-depth examples and applications of technologies
and processes that drive manufacturing
> Real-world company examples with clear explanations and
demonstrations
> Free downloadable outline and study guide with review
questions for each video
SAVE
The FMP video series is an outstanding supplement to
your classroom and corporate training program. Even nontechnical audiences will gain an understanding of core
manufacturing technologies, processes, and vocabulary to
aid in their support of manufacturing operations.
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TABLE OF CONTENTS
METALCUTTING
Turning & the Lathe..................................2
Milling & Machining Centers ....................2
Holemaking ..............................................2
Threading .................................................3
Grinding ...................................................3
Workholding .............................................3
Cutting Tool Materials ..............................4
Cutting Tool Geometries ...........................4
Computer Numerical Control ....................4
Gears & Gear Manufacturing....................5
Electrical Discharge Machining................5
Thermal & Abrasive Waterjet
Cutting Processes ...................................5
Metalcutting Fluids ..................................6
Deburring Processes.................................6
RAPID TECHNOLOGY
Rapid Prototyping...................................11
NEAR-NET SHAPE FORMING
Casting ..................................................12
Die Casting ............................................12
Forging ...................................................12
Powder Metallurgy ..................................13
Extrusion Processes................................13
HEAT TREATING
Heat Treating..........................................13
FINISHING & COATING
Plating & Surface Coatings ....................14
Painting & Powder Coating ....................14
METALFORMING
Sheet Metal Coil Processing .....................6
Sheet Metal Shearing & Bending..............7
Sheet Metal Stamping Presses .................7
Sheet Metal Stamping Dies ......................7
Punch Presses ..........................................8
Roll Forming .............................................8
Tube Bending ...........................................8
Hydroforming............................................9
PLASTICS & COMPOSITES
Plastic Injection Molding ..........................9
Plastic Injection Molds .............................9
Plastic Blow Molding ..............................10
Plastic Thermoforming ...........................10
Plastics Finishing...................................10
Plastics Machining & Assembly .............11
Composite Materials & Manufacturing...11
JOINING & ASSEMBLY
Welding ..................................................14
Brazing & Soldering ...............................15
Fastening & Assembly ............................15
Industrial Robotics .................................15
QUALITY & MEASUREMENT
Mechanical &
Non-Destructive Testing........................16
Measurement & Gaging..........................16
METALCUTTING
Turning & the Lathe
Turning on the lathe is one of the most common metalcutting
operations. Explore the basic components of an engine lathe,
workholding arrangements, tooling arrangements, and turning
process variables. FEATURES: critical lathe dimensions, stockholding methods, both external and internal turning processes, CNC
lathes, tool-holding methods, and operating parameters.
(30 minutes)
Product ID: DV09PUB1 ................................... $280/Members: $252
Milling & Machining Centers
Discover what makes milling with machining centers an important
high-volume process for shaping materials. Learn about the
milling process and the use of tool changing, work changing, and
workholding arrangements on machining centers. FEATURES: basics
of knee mill and machining centers, milling cutters, operations,
accessories, process variables, and operational performance. (29
minutes)
Product ID: DV09PUB2 ................................... $280/Members: $252
Holemaking
Explains the elements of a drill and what types are used in various
applications. Includes operating parameters and good drilling
practices to help operators understand what is happening during
holemaking operations. FEATURES: basic twist drill description,
importance of coolants, drill maintenance and sharpening, manual
and numerically controlled holemaking equipment, and secondary
drilling and finishing operations.
(28 minutes)
Product ID: DV09PUB3 ................................... $280/Members: $252
2 800.733.4763 | sme.org/fmp
Threading
Illustrates the dimensions that make up all threads, including
the major diameter, the minor diameter, the thread pitch, and the
thread pitch diameter. Learn about the various processes that
produce external threads and internal threads. FEATURES: various
forms of tooling, thread-producing machinery, tapping process, and
tapping machines.
(29 minutes)
Product ID: DV09PUB5 ................................... $280/Members: $252
Grinding
See the grinding process and how it is used to shape and finish
metal and other materials. The applications of these methods are
featured along with illustrations of the most common abrasives
and superabrasives. FEATURES: cylindrical, internal, centerless,
and surface grinding processes; types of abrasives and bonding
methods; grinding wheel maintenance; the specifics of surface
finishing; and grinding safety.
(33 minutes)
Product ID: DV09PUB4 ................................... $280/Members: $252
Workholding
Examine the principles and concepts inherent to all workholding,
such as the “six degrees of freedom.” Explore the various
workholding options for milling and machining centers and lathes.
FEATURES: workholding requirements; methods for high- and
low-volume parts; machining center workholding; and the use of
chucks, collets, and other lathe workholding devices.
(27 minutes)
Product ID: DV09PUB6 ................................... $280/Members: $252
800.733.4763 | sme.org/fmp
3
Cutting Tool Materials
Explore the wide variety of cutting tools and tool materials, from
high-speed steel and carbide to superhard materials. This program
shows you how to select the proper tool material for turning and
milling operations. The various tool coatings and cutting tool
failure modes are also discussed. FEATURES: high-speed steels;
carbide properties, types, grades and coatings; ceramics and
cermets; superhard cutting materials like cubic boron nitride and
polycrystalline diamond; and failure modes, such as cratering,
deformation and notching.
(25 minutes)
Product ID: DV03PUB12 ................................. $280/Members: $252
Cutting Tool Geometries
Learn the various angles and geometries that make up milling
and turning cutting tools. Also covered are chip-breaker designs in
turning and how to identify which is appropriate for your machining
operation. FEATURES: single-point turning tools and toolholders,
multi-point milling cutters, mechanics of chip generation with
respect to tool geometry, and face milling cutter geometry.
(27 minutes)
Product ID: DV03PUB13 ................................. $280/Members: $252
Computer Numerical Control
Features segments on CNC principles and CNC programming. The
rectangular coordinate system and its use in generating precision
tool paths are explained, including: program zero, coordinate points,
coordinate polarity, the absolute mode, the incremental mode,
quadrants, and the various axes of motion. FEATURES:
CNC technology, program creation for parts, and machine
programming concepts.
(24 minutes)
Product ID: DV03PUB9 ................................... $280/Members: $252
4 800.733.4763 | sme.org/fmp
Gears & Gear Manufacturing
Defines several gear and gear-tooth terms and dimensions, such
as: base circle, pitch circle, pitch point, line of action, pressure
angle, outside circle, root circle, addendum, dedendum, and tooth
thickness. Also emphasizes the gear machining methods used,
including: hobbing, shaping, broaching, and milling. FEATURES:
terminology, gear form types, and finishing techniques.
(22 minutes)
Product ID: DV03PUB29 ................................. $280/Members: $252
Electrical Discharge Machining
Explains ram and wire-cut EDM processes as well as their basic
machine subsystems. Highlights the many benefits as well as the
limitations of EDM. FEATURES: the components of an EDM system,
EDM erosion process, EDM hole drilling, computer numerically
controlled EDM applications, and safety precautions.
(23 minutes)
Product ID: DV03PUB14 ................................. $280/Members: $252
Thermal & Abrasive Waterjet Cutting Processes
Provides a comprehensive introduction to the three most commonly
used thermal cutting processes: oxy-fuel, plasma, and laser,
and examines the best applications for waterjet cutting. See the
advantages and disadvantages of each process and learn how to
choose the most effective method based on the type of material and
cut intricacy. FEATURES: basis for specific process selection, the
oxy-fuel gas process, plasma- and laser-cutting applications, and
abrasive waterjet cutting.
(23 minutes)
Product ID: DV03PUB17 ................................. $280/Members: $252
800.733.4763 | sme.org/fmp
5
Metalcutting Fluids
Learn what fluids actually do during the metalcutting process and
how to properly apply and care for them. Newer technologies like
minimum quantity lubrication and dry machining are also explained.
FEATURES: various types of cutting fluids, different application
methods, how to select the right fluids for your processes, methods
for maintaining fluids, and safety requirements.
(23 minutes)
Product ID: DV05PUB41 ................................. $280/Members: $252
Deburring Processes
Explores mechanical deburring, thermal deburring, and
electrochemical deburring. Learn about the various mass-finishing
processes such as vibratory finishing, barrel/rotary tumble,
centrifugal disk finishing, centrifugal barrel finishing, and spindle
finishing. FEATURES: deburring processes and applications;
types of systems and equipment; and mechanical, thermal, and
electro-chemical processes.
(27 minutes)
Product ID: DV03PUB27 ................................. $280/Members: $252
METALFORMING
Sheet Metal Coil Processing
Illustrates the essentials of coil slitting, coil blanking, and coil
processing lines. Coil slitting details the slitting process and the
elements of loop-type slitting lines and pull-through slitting lines.
Coil blanking highlights the use of stationary cut-to-length shearing
lines, flying shear lines, and blanking presses. FEATURES: coil stock
production and handling, slitting line systems, blanking and shearing
processes, and basic components of a coil processing line.
(25 minutes)
Product ID: DV03PUB30 ................................. $280/Members: $252
6 800.733.4763 | sme.org/fmp
Sheet Metal Shearing & Bending
See how a part is sheared and the variety of shearing machines
available, along with examples of press brake dies, bending
operations, and coil slitting. Additionally, learn about the necessity
for gaging in both shearing and bending operations. FEATURES: the
principles of shearing and bending, demonstration of the theory of
shearing and bending, machinery operation, and the functions of
die tooling.
(21 minutes)
Product ID: DV03PUB18 ................................. $280/Members: $252
Sheet Metal Stamping Presses
This video outlines the differences between mechanical and
hydraulic presses, their components, and the advantages and
disadvantages of each. Also, learn about press drive configurations,
high-speed presses, and feeding methods for sheet metal blanks
and coiled stock. FEATURES: the mechanical aspect of stamping,
press drive systems, press selection, and control and feed systems.
(29 minutes)
Product ID: DV11PUB8 ................................... $280/Members: $252
Sheet Metal Stamping Dies
This video explores basic die operations such as shearing, drawing,
and bending, as well as single-station dies, multiple-station dies,
and tandem press lines. Segments on die lubrication and stamping
analysis are also included. FEATURES: components of the stamping,
process, basic stamping terms, progressive and transfer die
technology, die lubrication, and circle grid analysis.
(24 minutes)
Product ID: DV11PUB9 ................................... $280/Members: $252
800.733.4763 | sme.org/fmp
7
Punch Presses
Examine the versatility of the turret punch press and its tooling
accessories such as the plasma cutting torch, laser cutting
attachment, and automated material loading and unloading
equipment. Operations such as nibbling are also covered along
with a look at special punch press tooling, such as multi-tools and
special rotary adapters. FEATURES: CNC turret punch operation,
types of punch presses, accessories, and material handling systems.
(20 minutes)
Product ID: DV03PUB19 ................................. $280/Members: $252
Roll Forming
Provides viewers with an immediate understanding of basic roll
forming concepts. Shop floor footage and high-quality animations
detail roll form tooling design and the forming of coil stock.
FEATURES: basic concepts and technical terms; dimensional
tolerances; straightness, camber, curve, bow, and twist; tooling
design and manufacturing; machine types; and lubricants.
(26 minutes)
Product ID: DV06PUB5 ................................... $280/Members: $252
Tube Bending
Examine the various materials and methods used for bending
and forming tubes, and the most common tube bending methods:
rotary-draw bending, compression bending, ram bending, press
bending, and roll bending. Also, explore the basic forms that can
be applied to the end of a tube, with the primary types being:
reduction, expansion, flaring, and beading. FEATURES: types of
tubing, bending dynamics, tube bending methods, tooling,
and machinery.
(22 minutes)
Product ID: DV03PUB31 ................................. $280/Members: $252
8 800.733.4763 | sme.org/fmp
Hydroforming
Gain a basic understanding of the materials and tools of the
three primary types of tubular hydroforming techniques: low
pressure, high pressure, and pressure sequence. The sheet metal
hydroforming process, as well as in-process hydro-piercing and the
importance of lubricants, are also presented. FEATURES: elements
of a hydroforming system, sheet metal hydroforming and tubular
hydroforming methods, requirements for each hydroforming type,
and metals used in hydroforming.
(23 minutes)
Product ID: DV03PUB28 ................................. $280/Members: $252
PLASTICS & COMPOSITES
Plastic Injection Molding
Follow plastic material from its raw material state through the
melting process and onto its injection into the mold. Scripted by
plastics industry expert, Irvin I. Rubin, the program covers injection
and clamping systems, various components of the injection
machine, definition of terms, and common mold types. FEATURES:
the properties inherent in plastic, types of plastic materials,
overview of the injection machine, and mold types.
(25 minutes)
Product ID: DV03PUB22 ................................. $280/Members: $252
Plastic Injection Molds
Illustrates the primary injection mold components, injection
mold types, use of computer simulation to develop molds, mold
prototyping techniques, and mold maintenance and repair.
FEATURES: mold components, various mold types, aspects of mold
maintenance, and storage.
(28 minutes)
Product ID: DV04PUB13 ................................. $280/Members: $252
800.733.4763 | sme.org/fmp
9
Plastic Blow Molding
Details various blow molding production methods, including
intermittent and continuous extrusion blow molding, injection blow
molding, single- and two-stage bi-axial stretch blow molding,
and coextrusion blow molding. FEATURES: parison and preform
production, reciprocal-screw-style and accumulator-style blow
molding machines, and head and die assembly.
(20 minutes)
Product ID: DV03PUB21 ................................. $280/Members: $252
Plastic Thermoforming
Discover methods used to produce low- and high-volume products
for the packaging, food, medical, automotive, and appliance
industries. Learn about materials used in thermoforming, the types
of clamping and heating systems, mold types and arrangement,
thermoforming forces, and various in-cycle and post-thermoforming
trimming methods. FEATURES: drape, cavity, pressure, plugassist,
and twin-sheet thermoforming.
(22 minutes)
Product ID: DV06PUB3 ................................... $280/Members: $252
Plastics Finishing
Explore plastics finishing processes such as degating, deflashing,
painting, plating, vacuum metallizing, pad printing, hot stamping,
silk screening, and fill-and-wipe. See how contaminants infiltrate
the molding process and how parts are cleaned for these secondary
decorative operations. FEATURES: runnerless molds, post-molding
operations, and basic methods of “applied” decoration.
(23 minutes)
Product ID: DV02PUB1 ................................... $280/Members: $252
10 800.733.4763 | sme.org/fmp
Plastics Machining & Assembly
Highlights the use of sawing, milling, routing, turning, waterjet
cutting, laser cutting, drilling, and secondary holemaking
operations while covering the many fastening and joining methods.
FEATURES: methods of machining plastics, cutting tool materials
and geometries, and various assembly and joining methods.
(27 minutes)
Product ID: DV02PUB3 ................................... $280/Members: $252
Composite Materials & Manufacturing
Illustrates the methods to produce composite parts such as:
manual layup, automated layup, spray up, filament winding,
pultrusion, and resin transfer molding. Covers the most widely used
composite materials — fiber-reinforced thermosetting polymers
with the primary types of matrix and reinforcement materials — as
well as the various forms in which they are available. FEATURES:
physical nature of composites, function of the various types of
reinforcements, fabrication, and assembly methods.
(28 minutes)
Product ID: DV02PUB2 ................................... $280/Members: $252
RAPID TECHNOLOGY
Rapid Prototyping
An introduction to several technologies and systems used to
produce rapid prototyped models, parts, and tooling. Provides a
fundamental understanding of stereolithography, selective laser
sintering, fused deposition modeling, ultrasonic consolidation,
the Prometal® System, various ink- and multi-jet systems, and
room temperature vulcanized tooling. FEATURES: basic concepts
of rapid prototyping, layer-by-layer modeling, and pattern-based
prototyping.
(24 minutes)
Product ID: DV03PUB106 ............................... $280/Members: $252
800.733.4763 | sme.org/fmp
11
NEAR-NET SHAPE FORMING
Casting
Explore more than a dozen casting processes and learn how part
size, part configuration, part quantity, required tolerances, and
metal specified determine the best casting process to choose.
Watch how different molds and patterns are created and how
molten metal is transferred from the pouring basin to the mold
cavity. FEATURES: principles of casting, various casting methods,
mold and pattern construction, and typical alloys cast and their
finished characteristics.
(26 minutes)
Product ID: DV03PUB6.................................... $280/Members: $252
Die Casting
Covers the most common die-cast metals and their various
properties, as well as die casting machines and die casting tooling.
The two principal types of die casting machines — the hotchamber machine and the cold-chamber machine — are covered
in detail. Learn what types of metals are typically used in each
type of machine and see how molten metal is injected into the die.
FEATURES: die casting metallurgy, die casting machinery, hot and
cold chamber casting, and die construction.
(23 minutes)
Product ID: DV03PUB23.................................. $280/Members: $252
Forging
Focus is on the two primary types of forging: open-die and
impression-die forging. Learn various properties of forgeable metals
and factors that affect their forgeability. Other related forging
processes, including ring rolling, hot-die forging, and isothermal
forging, are also detailed. FEATURES: definitions and principles
behind the technology, open and closed die methods, hot die
technology, and use of computers.
(23 minutes)
Product ID DV03PUB7..................................... $280/Members: $252
12 800.733.4763 | sme.org/fmp
Powder Metallurgy
The methods used to produce metal powders as well as an
in-depth discussion of the common part production processes —
mechanical pressing and sintering, metal injection molding, and
hot and cold isostatic pressing — are illustrated in this program.
FEATURES: mechanical pressing and sintering, metal injection
molding, hot and cold isostatic pressing, types of powder metal
particles, mechanical pressing, and injection molding processes.
(23 minutes)
Product ID: DV03PUB20 ................................. $280/Members: $252
Extrusion Processes
An introduction to plastic extrusion and metal extrusion processes
with segments on hot metal extrusion, warm and cold metal
extrusion processes, plastic profile extrusion, and blown film
extrusion. FEATURES: demonstrations of the extrusion process; hot,
warm, and cold extrusion processes; industrial applications; direct,
indirect, combination, and impact extrusion; and plastic
extrusion processes.
(21 minutes)
Product ID: DV04PUB12 ................................. $280/Members: $252
HEAT TREATING
Heat Treating
Explains and defines heat treating and how it produces stronger,
harder, tougher, and sometimes softer metals and alloys. Explore
the relationship between temperature, alloy composition, and the
metallurgical changes that occur during heating and cooling.
Learn about austenitizing and quenching speeds, mediums, and
temperature control, as well as the tempering process.
(30 minutes)
Product ID: DV03PUB24 ................................. $280/Members: $252
800.733.4763 | sme.org/fmp
13
FINISHING & COATING
Plating & Surface Coatings
Gain an in-depth understanding of the numerous plating and
surface coating methods and technologies used to modify and
finish parts including electroplating, electroless plating, chemical
conversion coatings, anodizing, galvanizing, and porcelain
enameling. FEATURES: plating and surface coating terminology,
application methods, and methods for high production.
(28 minutes)
Product ID: DV06PUB4 ................................... $280/Members: $252
Painting & Powder Coating
Learn about the two types of resin polymer structures: enamels
and lacquers. Extensive shop floor footage shows numerous paint
applications, including conventional air spraying, airless spraying,
air-assisted airless spraying, high volume low-pressure spraying,
and electrocoating. Process subsystems used to coat parts are also
explained. FEATURES: paint and powder formulations, solvent borne
and waterborne coatings, application methods, and drying and
curing methods.
(23 minutes)
Product ID: DV03PUB26.................................. $280/Members: $252
JOINING & ASSEMBLY
Welding
An illustrative primer on welding processes, learn about arc
welding, resistance welding, laser beam welding, and electron
beam welding. This program also examines both the friction
and ultrasonic welding processes. FEATURES: joint design and
preparation, a guide to process selection, fusion and solid-state
welding methods, and the operative aspects of the processes and
their applications.
(29 minutes)
Product ID: DV03PUB1 ................................... $280/Members: $252
14 800.733.4763 | sme.org/fmp
Brazing & Soldering
Gain an understanding of the fundamental similarities and
differences between the two joining processes, learn basic
terminology, and become familiar with common applications.
Coverage includes the techniques and materials used to produce
brazed and soldered components for the automotive, aerospace,
appliance and electronics industries. FEATURES: fluxes and filler
metals — both manual and automated methods.
(25 minutes)
Product ID: DV03PUB124 ............................... $280/Members: $252
Fastening & Assembly
Covering both fasteners and adhesives, this program explains: the
various types and uses of integral fasteners, threaded fasteners,
non-threaded fasteners, and stapling along with the many types
and applications of adhesives used in joining similar and dissimilar
materials together. The automated assembly segment examines
the ways in which parts are sorted, loaded, and presented for
automated assembly. FEATURES: mechanical fastener types and
assembly devices, adhesive bonding, manual and automated
assembly systems, and automated assembly machines.
(20 minutes)
Product ID: DV03PUB8 ................................... $280/Members: $252
Industrial Robotics
Review the overall advantages and disadvantages of industrial robots
in manufacturing operations, including major applications such
as welding, spray painting, machining, assembly, machine loading
and unloading, and material handling. FEATURES: overview of robot
technology, primary types of industrial robots, programming methods,
robot tooling and sensors, key manufacturing applications using
robots, and advantages and disadvantages of industrial robots.
(25 minutes)
Product ID: DV04PUB11 ................................. $280/Members: $252
800.733.4763 | sme.org/fmp
15
QUALITY & MEASUREMENT
Mechanical & Non-Destructive Testing
Both mechanical and non-destructive tests are used to gage the
quality of materials and parts throughout the manufacturing
process. Program introduces the key concepts, terminology, and
basic methods of these tests. FEATURES: testing methods and
how they are performed and advantages and limitations of the
various tests.
(26 minutes)
Product ID: DV06PUB6 ................................... $280/Members: $252
Measurement & Gaging
Beginning with an introduction to the core concepts of
measurement, this program focuses on the wide array of
measurement and gaging tools available. Tools are arranged
into three categories: nongraduated measurement and gaging
tools, graduated measurement and gaging tools, and advanced
measurement and gaging tools. FEATURES: concepts of
measurement; nongraduated and graduated tools; direct-reading
devices; and optical, vision, and coordinate measurement systems.
(28 minutes)
Product ID: DV03PUB25 ................................. $280/Members: $252
16 800.733.4763 | sme.org/fmp
INDEX
Brazing & Soldering ............................... 15
Painting & Powder Coating .................... 14
Casting .................................................. 12
Plastic Injection Molding .......................... 9
Composite Materials & Manufacturing... 11
Plastic Injection Molds ............................. 9
Computer Numerical Control .................... 4
Plastic Thermoforming ........................... 10
Cutting Tool Geometries ........................... 4
Plastics Finishing................................... 10
Cutting Tool Materials .............................. 4
Plastics Machining & Assembly ............. 11
Deburring Processes................................. 6
Plating & Surface Coatings .................... 14
Die Casting ............................................ 12
Powder Metallurgy .................................. 13
Electrical Discharge Machining................ 5
Punch Presses .......................................... 8
Extrusion Processes................................ 13
Rapid Prototyping................................... 11
Fastening & Assembly ............................ 15
Roll Forming ............................................. 8
Forging ................................................... 12
Sheet Metal Coil Processing ..................... 6
Gears & Gear Manufacturing.................... 5
Sheet Metal Shearing & Bending.............. 7
Grinding ................................................... 3
Sheet Metal Stamping Dies ...................... 7
Heat Treating.......................................... 13
Sheet Metal Stamping Presses ................. 7
Holemaking .............................................. 2
Thermal & Abrasive Waterjet
Cutting Processes .................................. 5
Hydroforming............................................ 9
Industrial Robotics ................................. 15
Measurement & Gaging.......................... 16
Mechanical & Non-Destructive Testing... 16
Metalcutting Fluids .................................. 6
Milling & Machining Centers .................... 2
Threading ................................................. 3
Tube Bending ........................................... 8
Turning & the Lathe.................................. 2
Welding .................................................. 14
Workholding ............................................. 3
Plastic Blow Molding .............................. 10
800.733.4763 | sme.org/fmp
17

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