Dawlish FRP Footbridge Wendy Gough Network Rail David Kendall Optima Projects Ltd T +44 (0)7774 887037 [email protected] Ian Smith Tony Gee & Partners [email protected] Optima Projects Scope of presentation Wendy; • Introduction & Background to project. Ian; • Design Criteria & Approval Process. David; • Design & Analysis of new bridge. Questions & Discussion… Optima Projects INTRODUCTION & BACKGROUND Wendy Gough Network Rail Optima Projects Existing Bridge • Poor condition • Seaside location (south coast) • Grade II Listed Optima Projects Existing Bridge • Holiday location • Highly visible Optima Projects Existing Bridge • Prone to storms & airborne material Optima Projects Existing Bridge • The original bridge was reconstructed in 1 937 using serviceable girders from Park Royal Station. • The station dates from 1 846 rebuilt 1 873. • Span is 1 7. 5m, width 1 . 78m • The structure is now in poor condition and under- strength Optima Projects Existing Bridge Like- for- like repairs were considered as this is a listed station, but the costs were approx £600k. New steel FB considered but added expense due to listing and ongoing maintenance required. FRP was considered to reduce maintenance costs greatly in a hostile environment but initially more expensive than steel Optima Projects New FRP Bridge • Optima Projects Ltd and Tony Gee & Partners have worked together to produce the design to meet Network Rail’s criteria and planning requirements. • This will be installed on site late 201 2 by BAM Nuttall. • This is the first FRP footbridge to be installed in a Network Rail Station and will be a huge achievement in a listed station. Optima Projects DESIGN CRITERIA & APPROVAL PROCESS Ian Smith Tony Gee & Partners Optima Projects Approvals Process High profile, relatively high traffic FRP footbridge Network Rail Client Tony Gee and Partners Optima Projects Designer Parsons Brinckerhoff Cat 3 Checker Optima Projects Loading • Eurocode footbridge loading • 5 kN/m2 • 1 0 kN patch load • No service vehicle (stairs at deck ends) • Eurocode wind loading • Parapet loading … no eurocode … TD1 9/06 • 1 400 N/m transversely Optima Projects Aerodynamic • Wind covered by BS EN 1 991 - 1 - 4 • ‘normal’ construction? • Category b to NA. 2. 49. 3 • Passing trains • Eurocode loading curve • Bradkirk footbridge results Optima Projects Listed Consent • Grade II listing – whole station • Network Rail drove process • technical input (existing structure) Tony Gee • Maintain / Repair / Replace Optima Projects Maintain • Under strength – condition beyond maintain Optima Projects Repair • Repair • replace full length top and bottom flanges • replace 8 of 20 web panels • replace 9 of 22 web stiffeners • all removed rivets replaced with HSFG bolts • Grandfather’s axe? • £600 k Optima Projects Replace • Meet modern standards • Durability in extreme environment • Replicate the ‘style’ of existing structure • cross brace • rivets Optima Projects Samples Optima Projects DESIGN & ANALYSIS David Kendall Optima Projects Ltd Optima Projects Concept Studies Deep Warren Truss Deep VierendeelTruss Optima Projects Final Design • Mainly Grade E23 pultrusions full length to minimise joints. • Bonded & bolted joints. • Girder web moulded sandwich panel, epoxy film infusion. • Stairs cut into deck area creating structural complications. • Stairs are moulded FRP units. Optima Projects Final Design Optima Projects Section Through Bridge Optima Projects Structural Analysis – FEA model Optima Projects Structural Analysis Live load deflection = 23mm, allowable 1 7400/300 = 58mm Optima Projects Structural Analysis Live load Buckling Factor = 6. 9 Optima Projects Structural Analysis Wind load horizontal deflection= 26mm @ deck, 40mm on roof Optima Projects Eigen- Value Analysis Summary of Natural Frequencies Loaded 1.5 people / m2 Unloaded bridge Mode Frequency Hz Shape Minimum Allowable Frequency Hz Shape Minimum Allowable 1 4.06 Lateral 1.5 3.44 Lateral 1.5 2 6.37 Torsion 1.5 5.20 Vertical 5.0 3 6.51 Vertical 5.0 5.42 Torsion 1.5 4 8.73 Roof N/A 8.73 Roof N/A Optima Projects Aerodynamic Stability • Assessed to Eurocode 1 , UK National Annex and PD6688. • Initial analysis did predict possible aerodynamic instability. • Modifications to end frames increased torsion mode of vibration from 3. 3 to 6. 4 Hz and resolved these concerns. Optima Projects Train Aerodynamic Buffeting • 60mph line speed • Loads derived from previous work on Bradkirk bridge with NR • Loading curve derived from Eurocode 1 . • Dynamic response very low. Deflection curves • Max acceleration at deck = 0. 0262g = 0. 257m/s2 • Max deflection at deck = 0. 29mm • Better understanding of loads required for future bridges Optima Projects Acceleration curves Time = 1.0s Conclusions • 1 st FRP bridge at UK mainline station. • 1 st Grade II Listed FRP Bridge. • Aesthetically pleasing traditional appearance. • An economic & durable solution. • Only achieved thanks to teamwork between Designers and Client. • To be installed late 201 2. Optima Projects Dawlish FRP Footbridge thank you – questions / discussion Wendy Gough Network Rail David Kendall Optima Projects Ltd T +44 (0)7774 887037 [email protected] Ian Smith Tony Gee & Partners [email protected] Optima Projects
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