Carbide-tipped or Cermet-tipped Special Designs Ø>20mm up to 76.2mm HR 500 HIGH-PERFORMANCE REAMERS GUHRING - YOUR WORLD-WIDE PARTNER Pictograms Tool material Cermet tipped Carbide Carbide-tipped Internal coolant HR 500 GS Type HR 500 GT S HR 500 GD Machining of blind holes (S) Cutting direction HR 500 GT D Machining of through holes (D) R right-hand Hole type Blind hole Through hole No. of cutting edges Shank form HA Helix angle straight fluted Flute spacing EU extremely unequal Steel P Stainless steel M up to 1200n/mm2 GG Cast iron K GGG 40 / 50 GGG 60/70 Aluminum Carbide nanoA Cermet 1680 1681 1038 1039 1682 1683 1040 1041 ʀ ʁ ʀ ʀ ʀ ʁ ʁ Carbide- nano-Si Carbide- nano-Si ʁ ʁ N Ti- special alloys S Hardened steel H Ti- Basis Ni- Basis up to 48 HRC ʁ ʁ ʀ Cabide- Carbo Cabide- Carbo ʁ ʀ up to 63 HRC The following pages will show the optimum application of each tool type relative to the application group and the tensile strength and hardness of the material that has to be machined. ʁ= optimal suitability 2 ʀ= limited suitability Surface Quality Conversion Chart acc. to DIN 47 40 Dispersion N11 25 Upper Rz-Limit for the conversion from Ra to Rz 4,0 2,5 Upper RaLimit for the conversion from Rz to Ra Example 2 Ra 1,5 1,0 N6 N7 Ra-Values in μm N10 N9 6,3 N8 10 N5 N4 0,630 0,400 0,250 Example 1 Ra N3 0,160 0,100 N2 Roughness Class acc. to DIN ISO 1302 16 0,063 N1 0,040 0,025 Rz Rz 0,016 0,16 0,40 0,25 1,0 0,63 2,5 1,6 6,3 4,0 16 10 40 25 100 63 250 160 Rz-Values in μm Example 1 Ra in Rz When comparing the Average Roughness Index Ra=0,4 μm to the Average Roughness Rz we achieve a value of Rz = 1,6 μm. Example 2 Rz in Ra When comparing the Average Roughness Rz=25 μm to the Average Roughness Index Ra we achieve a value of Ra = 2μm. Optimum Pre-Machining Diameters Recommended Stock Allowance in mm up to Ø6 up to Ø10 up to Ø16 up to Ø25 up to Ø40 up to Ø40 Ø 0,1-0,2 Ø 0,2 Ø 0,2-0,3 Ø 0,3 Ø 0,3-0,4 Ø 0,4-0,5 up to 48 HRC Ø 0,1-0,2 Ø 0,2 Ø 0,2 Ø 0,2 Ø 0,3 Ø 0,3 up to 63 HRC Ø 0,1 Ø 0,1 Ø 0,1-0,2 Ø 0,2 Ø 0,2 Ø 0,2 all material hardened Steel H 3 Content Type Tool illustration Tool material Surface Standard Guhring no. range page d1 High performance reamers HR 500 GS Carbide 22.000 - 40.000 1680 6 HR 500 GS Cermet tipped 22.000 - 40.000 1682 6 HR 500 GD Carbide 22.000 - 40.000 1681 7 HR 500 GD Cermet tipped 22.000 - 40.000 1683 7 HR 500 GT S Carbide 40.100 - 76.200 1038 8 HR 500 GT S Cermet tipped 40.100 - 76.200 1040 8 HR 500 GT D Carbide 40.100 - 76.200 1039 9 HR 500 GT D Cermet tipped 40.100 - 76.200 1041 9 4290 11 Hydraulic chucks HSK HSK-A 63 HSK HSK-A 63 - HSK-A 100 4299 12 CAT CAT 40 +CAT 50 4216 13 CAT 40 HSK-C 63 - 4003 14 Adaptors bright CAT 50 HSK-C 63 TiAlN nanoA 5 High performance reamers Carbide HR 500 GS HA G Cermet tipped HR 500 GS EU Guhring no. EU 1680 1682 P (N/mm²) sizes e t a medi y Inter deliver t shor 1200 M K GG/GGG60 GGG40-50 N S H (HRC) 48 Surface The HR500 GS carbide- and cermet-tipped HPC reamers produce first class hole qualities at the highest cutting parameters. In addition, high process reliability is achieved and cost per part is reduced substantially. R R Order no. Order no. 1680 xx.xxx 1680 xx.xxx 1680 xx.xxx 1680 xx.xxx 1682 xx.xxx 1682 xx.xxx 1682 xx.xxx 1682 xx.xxx d1 d2 Further advantages: š1DQR6LFRDWLQJFDQEHDSSOLHGWRFDUELGH tipped reamers for the highest surface quality requirements in cast and GGG š&DUERFRDWLQJFDQEHDSSOLHGWRUHDPHUVIRU aluminum machining l4 l2 l1 nom.-Ø d1 d2 h6 l1 l2 l4 from to mm mm mm mm 20.001 23.601 31.101 34.101 23.600 31.100 34.100 40.200 20.000 25.000 32.000 32.000 160.00 180.00 200.00 200.00 110.00 124.00 140.00 140.00 22.00 22.00 25.00 25.00 6 6 6 8 Order no. = Guhring no. + nom.-Ø d1 Example 1 Ø 22.000 Example 2 Ø 37.500 1680 22.000 1680 37.500 1682 22.000 1682 37.500 When ordering specify the desired hole tolerance! Questionnaire for ordering page 15. bright 6 TiAlN nanoA High performance reamers Carbide HR 500 GD HA G Cermet tipped HR 500 GD EU Guhring no. EU 1681 1683 1200 P (N/mm²) sizes e t a medi y Inter deliver t shor M GG/GGG60 K GGG40-50 N S 48 H (HRC) Surface The HR500 GD carbide- and cermet-tipped HPC reamers produce first class hole qualities at the highest cutting parameters. In addition, high process reliability is achieved and cost per part is reduced substantially. R R d1 d2 Further advantages: š1DQR6LFRDWLQJFDQEHDSSOLHGWRFDUELGH tipped reamers for the highest surface quality requirements in cast and GGG š&DUERFRDWLQJFDQEHDSSOLHGWRUHDPHUVIRU aluminum machining l4 l2 l1 nom.-Ø d1 d2 h6 l1 l2 l4 from to mm mm mm mm 20.001 23.601 31.101 34.101 23.600 31.100 34.100 40.200 20.000 25.000 32.000 32.000 160.00 180.00 200.00 200.00 110.00 124.00 140.00 140.00 22.00 22.00 25.00 25.00 6 6 6 8 Order no. Order no. 1681 xx.xxx 1681 xx.xxx 1681 xx.xxx 1681 xx.xxx 1683 xx.xxx 1683 xx.xxx 1683 xx.xxx 1683 xx.xxx Order no. = Guhring no. + nom.-Ø d1 Example 1 Ø 22.000 Example 2 Ø 37.500 1681 22.000 1681 37.500 1683 22.000 1683 37.500 When ordering specify the desired hole tolerance! Questionnaire for ordering page 15. bright TiAlN nanoA 7 High performance reamers Carbide HR 500 GT S ~HA G Cermet tipped HR 500 GT S EU Guhring no. izes s e t a medi y Inter deliver t shor EU 1038 1040 P (N/mm²) 1200 M K GG/GGG60 GGG40-50 N S HR 500 GT H (HRC) Cylindrical shank acc. to DIN 6535 HA tol. H6 with flats to be clamped in the extra length slim line hydraulic holder series 4290 and also for use in regular shrink or hydraulic holders. 48 Surface R Further advantages: š1DQR6LFRDWLQJFDQEHDSSOLHGWRFDUELGH tipped reamers for the highest surface quality requirements in cast and GGG š&DUERFRDWLQJFDQEHDSSOLHGWRUHDPHUVIRU aluminum machining R d1 d2 *The shank flats create a positive stop to keep the reamer head from spinning when using the extra length slim line hydraulic chuck. l4 l2 l1 nom.-Ø d1 d2 h6 l1 l2 l4 from to mm mm mm mm 40.100 58.201 65.701 58.200 65.700 76.200 25.000 32.000 32.000 90.00 95.00 95.00 34.00 35.00 35.00 25.00 25.00 25.00 8 8 10 Order no. Order no. 1038 xx.xxx 1038 xx.xxx 1038 xx.xxx 1040 xx.xxx 1040 xx.xxx 1040 xx.xxx Order no. = Guhring no. + nom.-Ø d1 Example 1 Ø 42.000 Example 2 Ø 67.500 1038 42.000 1038 67.500 1040 42.000 1040 67.500 When ordering specify the desired hole tolerance! Questionnaire for ordering page 15. bright 8 TiAlN nanoA High performance reamers Carbide HR 500 GT D ~HA G Cermet tipped HR 500 GT D EU Guhring no. izes s e t a medi y Inter deliver t shor EU 1039 1041 P (N/mm²) 1200 M K GG/GGG60 GGG40-50 N S HR 500 GT H (HRC) Cylindrical shank acc. to DIN 6535 HA tol. H6 with flats to be clamped in the extra length slim line hydraulic holder series 4290 and also for use in regular shrink or hydraulic holders. 48 Surface Further advantages: š1DQR6LFRDWLQJFDQEHDSSOLHGWRFDUELGH tipped reamers for the highest surface quality requirements in cast and GGG š&DUERFRDWLQJFDQEHDSSOLHGWRUHDPHUVIRU aluminum machining R R Order no. Order no. 1039 xx.xxx 1039 xx.xxx 1039 xx.xxx 1041 xx.xxx 1041 xx.xxx 1041 xx.xxx d1 d2 *The shank flats create a positive stop to keep the reamer head from spinning when using the extra length slim line hydraulic chuck. l4 l2 l1 nom.-Ø d1 d2 h6 l1 l2 l4 from to mm mm mm mm 40.100 58.201 63.701 58.200 63.700 76.200 25.000 32.000 32.000 90.00 95.00 95.00 34.00 35.00 35.00 25.00 25.00 25.00 8 8 10 Order no. = Guhring no. + nom.-Ø d1 Example 1 Ø 42.000 Example 2 Ø 67.500 1039 42.000 1039 67.500 1041 42.000 1041 67.500 When ordering specify the desired hole tolerance! Questionnaire for ordering page 15. bright TiAlN nanoA 9 HR 500 GT HPC Reamers for superior performance for sizes above Ø 40,0 For sizes above 40,0 mm Guhring HR 500 Technology shows superior performance in reaming applications. A variety of solutions guarantee the highest cutting parameters and hole quality. Variety for perfect results HR 500 GT reamer heads are available in a semi-standard product range offering quick delivery times within diameter range >40,1 – 76,2 mm. HR 500 GT are available in the following configurations: š Carbide-tipped with nano-A coating for stainless steels, GGG60, GG, special alloys and nonferrous material š Carbide-tipped with nano-Si coating for GG/GGG when high-class surface finish is required š Carbide-tipped with Carbo coating for aluminum machining š Cermet-tipped for steels and GGG40/50 Optimized Cooling Thanks to the newly developed coolant distribution screw (patent pending) at the face of the reamer all cutting edges are lubricated optimally. Blockage of the coolant exits is not possible. Due to the flat-head coolant screw construction, blind holes can be machined to the bottom of the hole. Additionally, the coolant distribution screw can be remove if required for blind hole machining. 10 HSK-A hydraulic chucks, extra length slim line Product information š)RUKLJKSUHFLVLRQUHDPHUV+5*7 with tang. Scope of delivery šLQFODGMXVWPHQWVFUHZ*XKULQJQR šLQFOKH[DJRQFKXFNNH\*XKULQJQR This is not a universal extension – only for the use with HR 500 GT Reamers! šRUGHUFRRODQWGHOLYHU\VHW*XKULQJQR 4949 separately l2 10 d3 SW d1 d2 d4 0,005 AB l5 SW=5 l1 A B Series Number 4290 HSK-A d3 for shank Ø d1 h6 mm d2 mm d4 mm l1 mm l2 mm l5 mm incl. setting screw 4900 … SW kg Code no. EDP Numbers 63 63 63 63 25 25 32 32 37 37 44 44 53 53 53 53 195 295 195 295 57 57 61 61 150 250 150 250 20.114 20.114 20.114 20.114 5.0 5.0 5.0 5.0 1.9 2.7 2.2 3.4 25.063 25.163 32.063 32.163 9042900250630 9042900251630 9042900320630 9042900321630 11 HSK-A hydraulic chucks with increased clamping force Product information šEDODQFLQJTXDOLW\*UHYPLQ šD[LDOOHQJWKVHWWLQJ šPD[GHYLDWLRQIFRQFHQWULFLW\ƑP šIRUWRROVKDQNWROHUDQFHK šWR',1 šDOVRDYDLODEOHLQH[WUDORQJOHQJWKV l1 = 150 / 160 mm and 200 mm š+6.$WR',1 Scope of delivery šLQFODGMXVWPHQWVFUHZ*XKULQJQR šLQFOKH[DJRQFKXFNNH\*XKULQJQR šRUGHUFRRODQWGHOLYHU\VHW*XKULQJQR 4949 separately l2 SW d3 10 d1 d2 d4 0,003 A B l5 A l1 B Series Number 4299 12 HSK-A d3 for shank Ø d1 h6 mm d2 mm d4 mm l1 mm l2 mm l5 mm incl. setting screw 4900 … SW kg Code no. EDP 63 63 63 20 25 32 42 57 64 50.0 63.0 75.0 90 120 125 51 57 61 47.5 55.3 63 20.114 20.114 20.114 5 6 6 1.20 2.10 2.40 20.063 25.063 32.063 9042990200630 9042990250630 9042990320630 63 20 42 50.0 150 51 108 20.114 5 1.90 20.163 9042990201630 63 20 42 50.0 200 51 158 20.114 5 2.50 20.263 9042990202630 80 80 80 20 25 32 42 57 64 50.0 63.0 75.0 95 110 125 51 57 61 52 65 63 20.114 20.114 20.114 5 6 6 1.80 2.60 3.20 20.080 25.080 32.080 9042990200800 9042990250800 9042990320800 100 100 100 20 25 32 42 57 64 50.0 63.0 75.0 105 110 110 51 57 61 59 62 62 20.114 20.114 20.114 5 6 6 3.20 3.30 3.80 20.100 25.100 32.100 9042990201000 9042990251000 9042990321000 100 100 100 20 25 32 42 53 53 50.0 63.0 75.0 160 160 160 51 57 61 108 110 110 20.114 20.114 20.114 5 6 6 3.60 3.70 4.20 120.100 125.100 132.100 9042991201000 9042991251000 9042991321000 100 100 100 20 25 32 42 53 53 50.0 63.0 75.0 200 200 200 51 57 61 148 150 150 20.114 20.114 20.114 5 6 6 3.80 3.90 4.40 220.100 225.100 232.100 9042992201000 9042992251000 9042992321000 CAT hydraulic chucks Product information šEDODQFLQJTXDOLW\*UHYPLQ šWDSHUDFFRUGLQJWR$16,$60(% šFRRODQWWKURXJKFHQWHUDQGDOVRWKURXJK flange (plugged with set screws when supplied) šD[LDOOHQJWKVHWWLQJ š&$7[UHWHQWLRQNQREWKUHDG š&$7ŗ[UHWHQWLRQNQREWKUHDG l2 Scope of delivery šLQFOVHWWLQJVFUHZ*XKULQJQR šLQFOKH[ZUHQFK*XKULQJQR šVSHFLDOGLPHQVLRQVRQUHTXHVW SW 10 0,003 A d1 d4 d2 CAT A l5 l1 Series Number 4216 CAT for shank Ø d1 h6 mm d2 mm d4 mm l1 mm l2 mm l5 mm incl. setting screw 4900 … SW kg Code no. EDP 40 40 40 20 25 32 42.0 49.5 63.0 44.5 44.5 80.0 64.0 81.0 81.0 51.0 57.0 61.0 34.0 40.0 25.5 20.114 20.114 20.114 5 6 6 1.12 1.34 1.90 20.040 25.040 32.040 9042160200400 9042160250400 9042160320400 50 50 50 20 25 32 42.0 57.0 63.0 69.9 69.9 69.9 81.0 81.0 81.0 51.0 57.0 61.0 34.0 40.0 45.0 20.114 20.114 20.114 5 6 6 3.42 3.62 3.61 20.050 25.050 32.050 9042160200500 9042160250500 9042160320500 13 CAT / HSK-C basic adaptors Product information š&$7WDSHUWR',1IRUP$' š)RUP%RQUHTXHVW š&RGHQRRQO\DSSOLHVWR presetting unit šIRUFRQYHQWLRQDOFRROLQJIURP to max. 80 bar Scope of delivery šLQFOFODPSLQJVHW*XKULQJQR šLQFOEUDVVORFNULQJ*XKULQJQR šRUGHUFODPSLQJNH\DQGSXOOVWXGV separately d1 d2 SK l3 SW l1 Series Number 4003 14 CAT taper HSK-C d1 d2 mm l1 mm SW kg 40 50 63 63 63.5 97.5 70 40 5.0 5.0 1.38 2.73 Code no. 40.063 50.063 EDP 9040030400630 9040030500630 HR 500 G / GT Order Inquiry Contact for questions New customer Name/customer no. if available Order no. Street no. Town/post code Telephone Fax Date Signature Hole Ø / tol. nom.-Ø d1 upper/lower limit Example 1 Ø 12 F8 Example 2 Ø 12 +0,02 -0,004 or Reamers manufact. Ø / tol. nom.-Ø d1 upper/lower limit Machining Example Ø 12 +0,01 -0,004 Blind hole Depth: ___________ Coolant supply Internal coolant Through hole Depth: ___________ Pressure: _____________ External coolant MQL Material Required Surface Quality Material Nr.: ___________________ Ra, Rz: ___________________ Notes/drawings 15 Series # 1038, 1039, 1680, 1681 Feed Rate - IPR Material group Common structural steels Free-cutting steels Unalloyed heat-treatable steels Alloyed heat-treatable steels Unalloyed case hardened steels Alloyed case hardened steels Nitriding steels Tool steels High speed steels Spring steels Stainless steels, sulphured austenitic martensitic Hardened steels Special alloys Cast iron Spheroidal graphite iron and malleable cast iron Chilled cast iron Ti and Ti-alloys Aluminium and Al-alloys Al wrought alloys Al cast alloys ≤ 10 % Si > 24 % Si Magnesium alloys Copper, low-alloyed Brass, short-chipping long-chipping Bronze, short-chipping Bronze, long-chipping Duroplastics Thermoplastics New cast materials GGV New cast materials ADI Kevlar Glass, carbon conc. Plastics SFM Hardness Suitability ≤ 150 BHN > 150-295 BHN ≤ 24 HRC > 24-32 HRC ≤ 16 HRC 16-24 HRC > 24-32 HRC ≤ 32 HRC > 32-44 HRC ≤ 24 HRC ≤ 32 HRC > 32-44 HRC ≤ 32 HRC > 32-44 HRC ≤ 24 HRC > 24-44 HRC ≤ 44 HRC ≤ 350 BHN ≤ 28 HRC ≤ 36 HRC ≤ 46 HRC ≤ 48 HRC > 48-66 HRC ≤ 56 HRC ≤ 240 BHN > 240-350 BHN ≤ 240 BHN > 240-350 BHN ≤ 350 BHN ≤ 24 HRC > 24-44 HRC ≤ 110 BHN ≤ 190 BHN ≤ 180 BHN ≤ 180 BHN ≤ 110 BHN ≤ 150 BHN ≤ 180 BHN ≤ 180 BHN ≤ 180 BHN > 180-250 BHN ≤ 250 BHN > 250-300 BHN ≤ 220 BHN > 220-300 BHN ≤ 300 BHN > 300-410 BHN - ʀ ʀ ʀ ʀ ʀ ʀ ʀ ʀ ʀ ʀ ʀ ʀ ʀ ʀ ʀ ʀ ʁ ʀ ʁ ʁ ʁ ʀ 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 65 65 100 65 65 35 - 130 130 130 130 130 130 130 130 130 130 130 130 130 130 130 130 100 100 195 100 100 65 0.031 0.031 0.031 0.031 0.031 0.031 0.031 0.031 0.031 0.031 0.031 0.031 0.031 0.031 0.031 0.031 0.031 0.031 0.031 0.031 0.031 0.016 - 0.055 0.055 0.055 0.055 0.055 0.055 0.055 0.055 - ʁ ʀ ʀ ʀ ʁ ʁ ʁ ʁ 65 130 130 165 165 65 65 65 - 100 330 330 395 330 130 130 130 0.020 0.055 0.055 0.055 0.055 0.031 0.020 0.020 - ʁ 260 - 525 0.055 - 0.087 0.063 - 0.098 0.079 - 0.118 0.079 - 0.118 0.087 - 0.126 0.087 - 0.126 ʁ 130 - 395 0.031 - 0.055 0.039 - 0.063 0.039 - 0.079 0.047 - 0.079 0.055 - 0.087 0.063 - 0.087 ʁ ʁ 165 165 - 395 395 0.031 0.031 - 0.055 0.055 0.039 0.039 - 0.063 0.063 0.039 0.039 - 0.079 0.079 0.047 0.047 - 0.079 0.079 0.055 0.055 - 0.087 0.087 0.063 0.063 - 0.087 0.087 ʀ ʀ 130 130 - 395 395 0.031 0.031 - 0.055 0.055 0.039 0.039 - 0.063 0.063 0.039 0.039 - 0.079 0.079 0.047 0.047 - 0.079 0.079 0.055 0.055 - 0.087 0.087 0.063 0.063 - 0.087 0.087 - 260 0.031 - - 0.063 0.039 - 0.079 0.047 - 0.079 0.055 - 0.087 0.063 - 0.087 - 0.063 0.016 0.016 0.039 - 0.079 0.016 0.016 0.047 - 0.079 0.020 0.020 0.055 - 0.087 0.025 0.025 0.063 ʀ 195 ʀ ʀ ʀ 130 - 260 260 260 20.00mm 0.031 0.012 0.012 25.00mm - 0.063 0.063 0.063 0.063 0.063 0.063 0.063 0.063 0.055 0.055 0.000 0.055 0.000 0.055 0.055 0.000 0.055 0.055 0.055 0.055 0.016 0.039 0.039 0.039 0.039 0.039 0.039 0.039 0.039 0.039 0.039 0.039 0.039 0.039 0.039 0.039 0.039 0.039 0.039 0.039 0.039 0.039 0.020 - 0.031 0.087 0.087 0.087 0.087 0.055 0.031 0.031 0.025 0.063 0.063 0.063 0.063 0.039 0.025 0.025 - 0.055 0.039 0.055 0.039 31.50mm - 0.079 0.079 0.079 0.079 0.079 0.079 0.079 0.079 0.063 0.063 0.000 0.063 0.000 0.063 0.063 0.000 0.063 0.063 0.063 0.063 0.025 0.039 0.039 0.039 0.039 0.039 0.039 0.039 0.039 0.039 0.039 0.039 0.039 0.039 0.039 0.039 0.039 0.039 0.039 0.039 0.039 0.039 0.020 - 0.039 0.098 0.098 0.098 0.098 0.063 0.039 0.039 0.025 0.079 0.079 0.079 0.079 0.039 0.025 0.025 - 40.00mm - 0.079 0.079 0.079 0.079 0.079 0.079 0.079 0.079 0.079 0.079 0.000 0.079 0.000 0.079 0.079 0.000 0.079 0.079 0.079 0.079 0.025 0.047 0.047 0.047 0.047 0.047 0.047 0.047 0.047 0.047 0.047 0.047 0.047 0.047 0.047 0.047 0.047 0.047 0.047 0.047 0.047 0.047 0.025 - 0.039 0.118 0.118 0.118 0.118 0.079 0.039 0.039 0.031 0.079 0.079 0.079 0.079 0.047 0.031 0.031 - 50.00mm - 0.087 0.087 0.087 0.087 0.087 0.087 0.087 0.087 0.079 0.079 0.000 0.079 0.000 0.079 0.079 0.000 0.079 0.079 0.079 0.079 0.031 0.055 0.055 0.055 0.055 0.055 0.055 0.055 0.055 0.055 0.055 0.055 0.055 0.055 0.055 0.055 0.055 0.055 0.055 0.055 0.055 0.055 0.031 - 0.047 0.118 0.118 0.118 0.118 0.079 0.047 0.047 0.039 0.087 0.087 0.087 0.087 0.055 0.039 0.039 - >50.00mm - 0.087 0.087 0.087 0.087 0.087 0.087 0.087 0.087 0.087 0.087 0.000 0.087 0.000 0.087 0.087 0.000 0.087 0.087 0.087 0.087 0.039 0.063 0.063 0.063 0.063 0.063 0.063 0.063 0.063 0.063 0.063 0.063 0.063 0.063 0.063 0.063 0.063 0.063 0.063 0.063 0.063 0.063 0.039 - 0.087 0.087 0.000 0.087 0.000 0.087 0.087 0.000 0.087 0.087 0.087 0.087 0.049 0.055 0.126 0.126 0.126 0.126 0.087 0.055 0.055 0.049 0.087 0.087 0.087 0.087 0.063 0.049 0.049 - 0.063 0.126 0.126 0.126 0.126 0.087 0.063 0.063 - 0.087 0.031 0.031 Series # 1682, 1683 Feed Rate - IPR Material group Common structural steels Free-cutting steels Unalloyed heat-treatable steels Alloyed heat-treatable steels Unalloyed case hardened steels Alloyed case hardened steels Nitriding steels Tool steels High speed steels Spring steels Stainless steels, sulphured austenitic martensitic Hardened steels Special alloys Cast iron Spheroidal graphite iron and malleable cast iron Chilled cast iron Ti and Ti-alloys Aluminium and Al-alloys Al wrought alloys Al cast alloys ≤ 10 % Si > 24 % Si Magnesium alloys Copper, low-alloyed Brass, short-chipping long-chipping Bronze, short-chipping Bronze, long-chipping Duroplastics Thermoplastics New cast materials GGV New cast materials ADI Kevlar Glass, carbon conc. Plastics 16 SFM Hardness Suitability ≤ 150 BHN > 150-295 BHN ≤ 24 HRC > 24-32 HRC ≤ 16 HRC 16-24 HRC > 24-32 HRC ≤ 32 HRC > 32-44 HRC ≤ 24 HRC ≤ 32 HRC > 32-44 HRC ≤ 32 HRC > 32-44 HRC ≤ 24 HRC > 24-44 HRC ≤ 44 HRC ≤ 350 BHN ≤ 28 HRC ≤ 36 HRC ≤ 46 HRC ≤ 48 HRC > 48-66 HRC ≤ 56 HRC ≤ 240 BHN > 240-350 BHN ≤ 240 BHN > 240-350 BHN ≤ 350 BHN ≤ 24 HRC > 24-44 HRC ≤ 110 BHN ≤ 190 BHN ≤ 180 BHN ≤ 180 BHN ≤ 110 BHN ≤ 150 BHN ≤ 180 BHN ≤ 180 BHN ≤ 180 BHN > 180-250 BHN ≤ 250 BHN > 250-300 BHN ≤ 220 BHN > 220-300 BHN ≤ 300 BHN > 300-410 BHN - ʁ ʁ ʁ ʁ ʁ ʁ ʁ ʁ ʁ ʁ ʁ ʁ ʁ ʁ ʁ ʁ 330 330 330 330 330 330 330 330 260 330 330 260 330 260 330 260 - 590 590 590 590 590 590 590 590 395 590 590 395 590 395 590 395 0.055 0.055 0.055 0.055 0.055 0.055 0.055 0.055 0.055 0.055 0.055 0.055 0.055 0.055 0.055 0.055 - 0.087 0.087 0.087 0.087 0.087 0.087 0.087 0.087 0.087 0.087 0.087 0.087 0.087 0.087 0.087 0.087 0.063 0.063 0.063 0.063 0.063 0.063 0.063 0.063 0.063 0.063 0.063 0.063 0.063 0.063 0.063 0.063 - 0.098 0.098 0.098 0.098 0.098 0.098 0.098 0.098 0.098 0.098 0.098 0.098 0.098 0.098 0.098 0.098 0.079 0.079 0.079 0.079 0.079 0.079 0.079 0.079 0.079 0.079 0.079 0.079 0.079 0.079 0.079 0.079 - 0.118 0.118 0.118 0.118 0.118 0.118 0.118 0.118 0.118 0.118 0.118 0.118 0.118 0.118 0.118 0.118 0.079 0.079 0.079 0.079 0.079 0.079 0.079 0.079 0.079 0.079 0.079 0.079 0.079 0.079 0.079 0.079 - 0.118 0.118 0.118 0.118 0.118 0.118 0.118 0.118 0.118 0.118 0.118 0.118 0.118 0.118 0.118 0.118 0.087 0.087 0.087 0.087 0.087 0.087 0.087 0.087 0.087 0.087 0.087 0.087 0.087 0.087 0.087 0.087 - 0.126 0.126 0.126 0.126 0.126 0.126 0.126 0.126 0.126 0.126 0.126 0.126 0.126 0.126 0.126 0.126 0.087 0.087 0.087 0.087 0.087 0.087 0.087 0.087 0.087 0.087 0.087 0.087 0.087 0.087 0.087 0.087 - 0.126 0.126 0.126 0.126 0.126 0.126 0.126 0.126 0.126 0.126 0.126 0.126 0.126 0.126 0.126 0.126 ʁ 330 - 395 0.031 - 0.055 0.039 - 0.063 0.039 - 0.079 0.047 - 0.079 0.055 - 0.087 0.063 - 0.087 ʁ 425 - 985 0.016 - 0.055 0.020 - 0.063 0.020 - 0.079 0.025 - 0.079 0.031 - 0.087 0.039 - 0.087 20.00mm ʁ= optimal suitability 25.00mm 31.50mm 40.00mm ʀ= limited suitability 50.00mm >50.00mm Series # 1040, 1041 Feed Rate - IPR Material group Common structural steels Free-cutting steels Unalloyed heat-treatable steels Alloyed heat-treatable steels Unalloyed case hardened steels Alloyed case hardened steels Nitriding steels Tool steels High speed steels Spring steels Stainless steels, sulphured austenitic martensitic Hardened steels Special alloys Cast iron Spheroidal graphite iron and malleable cast iron Chilled cast iron Ti and Ti-alloys Aluminium and Al-alloys Al wrought alloys Al cast alloys ≤ 10 % Si > 24 % Si Magnesium alloys Copper, low-alloyed Brass, short-chipping long-chipping Bronze, short-chipping Bronze, long-chipping Duroplastics Thermoplastics New cast materials GGV New cast materials ADI Kevlar Glass, carbon conc. Plastics SFM Hardness Suitability ≤ 150 BHN > 150-295 BHN ≤ 24 HRC > 24-32 HRC ≤ 16 HRC 16-24 HRC > 24-32 HRC ≤ 32 HRC > 32-44 HRC ≤ 24 HRC ≤ 32 HRC > 32-44 HRC ≤ 32 HRC > 32-44 HRC ≤ 24 HRC > 24-44 HRC ≤ 44 HRC ≤ 350 BHN ≤ 28 HRC ≤ 36 HRC ≤ 46 HRC ≤ 48 HRC > 48-66 HRC ≤ 56 HRC ≤ 240 BHN > 240-350 BHN ≤ 240 BHN > 240-350 BHN ≤ 350 BHN ≤ 24 HRC > 24-44 HRC ≤ 110 BHN ≤ 190 BHN ≤ 180 BHN ≤ 180 BHN ≤ 110 BHN ≤ 150 BHN ≤ 180 BHN ≤ 180 BHN ≤ 180 BHN > 180-250 BHN ≤ 250 BHN > 250-300 BHN ≤ 220 BHN > 220-300 BHN ≤ 300 BHN > 300-410 BHN - ʁ ʁ ʁ ʁ ʁ ʁ ʁ ʁ ʁ ʁ ʁ ʁ ʁ ʁ ʁ ʁ 330 330 330 330 330 330 330 330 260 330 330 260 330 260 330 260 - 590 590 590 590 590 590 590 590 395 590 590 395 590 395 590 395 0.055 0.055 0.055 0.055 0.055 0.055 0.055 0.055 0.031 0.055 0.055 0.031 0.055 0.031 0.055 0.031 - 0.087 0.087 0.087 0.087 0.087 0.087 0.087 0.087 0.000 0.087 0.087 0.000 0.087 0.000 0.087 0.000 0.063 0.063 0.063 0.063 0.063 0.063 0.063 0.063 0.039 0.063 0.063 0.039 0.063 0.039 0.063 0.039 - 0.098 0.098 0.098 0.098 0.098 0.098 0.098 0.098 0.000 0.098 0.098 0.000 0.098 0.000 0.098 0.000 0.079 0.079 0.079 0.079 0.079 0.079 0.079 0.079 0.039 0.079 0.079 0.039 0.079 0.039 0.079 0.039 - 0.118 0.118 0.118 0.118 0.118 0.118 0.118 0.118 0.000 0.118 0.118 0.000 0.118 0.000 0.118 0.000 0.079 0.079 0.079 0.079 0.079 0.079 0.079 0.079 0.047 0.079 0.079 0.047 0.079 0.047 0.079 0.047 - 0.118 0.118 0.118 0.118 0.118 0.118 0.118 0.118 0.000 0.118 0.118 0.000 0.118 0.000 0.118 0.000 0.087 0.087 0.087 0.087 0.087 0.087 0.087 0.087 0.055 0.087 0.087 0.055 0.087 0.055 0.087 0.055 - 0.126 0.126 0.126 0.126 0.126 0.126 0.126 0.126 0.000 0.126 0.126 0.000 0.126 0.000 0.126 0.000 0.087 0.087 0.087 0.087 0.087 0.087 0.087 0.087 0.063 0.087 0.087 0.063 0.087 0.063 0.087 0.063 - 0.126 0.126 0.126 0.126 0.126 0.126 0.126 0.126 0.000 0.126 0.126 0.000 0.126 0.000 0.126 0.000 ʁ 330 - 395 0.031 - 0.055 0.039 - 0.063 0.039 - 0.079 0.047 - 0.079 0.055 - 0.087 0.063 - 0.087 ʁ 425 - 985 0.016 - 0.055 0.020 - 0.063 0.020 - 0.079 0.025 - 0.079 0.031 - 0.087 0.039 - 0.087 20.00mm 25.00mm 31.50mm 40.00mm 50.00mm >50.00mm Special tool for cast & GGG (HR500 GS, GD, GT S, GT D) Feed Rate - IPR Material group Common structural steels Free-cutting steels Unalloyed heat-treatable steels Alloyed heat-treatable steels Unalloyed case hardened steels Alloyed case hardened steels Nitriding steels Tool steels High speed steels Spring steels Stainless steels, sulphured austenitic martensitic Hardened steels Special alloys Cast iron Spheroidal graphite iron and malleable cast iron Chilled cast iron Ti and Ti-alloys Aluminium and Al-alloys Al wrought alloys Al cast alloys ≤ 10 % Si > 24 % Si Magnesium alloys Copper, low-alloyed Brass, short-chipping long-chipping Bronze, short-chipping Bronze, long-chipping Duroplastics Thermoplastics New cast materials GGV New cast materials ADI Kevlar Glass, carbon conc. Plastics Hardness ≤ 150 BHN > 150-295 BHN ≤ 24 HRC > 24-32 HRC ≤ 16 HRC 16-24 HRC > 24-32 HRC ≤ 32 HRC > 32-44 HRC ≤ 24 HRC ≤ 32 HRC > 32-44 HRC ≤ 32 HRC > 32-44 HRC ≤ 24 HRC > 24-44 HRC ≤ 44 HRC ≤ 350 BHN ≤ 28 HRC ≤ 36 HRC ≤ 46 HRC ≤ 48 HRC > 48-66 HRC ≤ 56 HRC ≤ 240 BHN > 240-350 BHN ≤ 240 BHN > 240-350 BHN ≤ 350 BHN ≤ 24 HRC > 24-44 HRC ≤ 110 BHN ≤ 190 BHN ≤ 180 BHN ≤ 180 BHN ≤ 110 BHN ≤ 150 BHN ≤ 180 BHN ≤ 180 BHN ≤ 180 BHN > 180-250 BHN ≤ 250 BHN > 250-300 BHN ≤ 220 BHN > 220-300 BHN ≤ 300 BHN > 300-410 BHN - SFM Suitability ʁ ʁ ʁ ʁ 655 655 395 260 ʀ ʀ 20.00mm 25.00mm 31.50mm 40.00mm 50.00mm >50.00mm 0.087 0.087 0.016 0.016 - 0.055 0.055 0.098 0.098 0.020 0.020 - 0.063 0.063 0.118 0.118 0.020 0.020 - 0.079 0.079 0.118 0.118 0.025 0.025 - 0.079 0.079 0.126 0.126 0.031 0.031 - 0.087 0.087 0.126 0.126 0.039 0.039 - 0.087 0.087 655 0.055 - 0.087 0.063 - 0.098 0.079 - 0.118 0.079 - 0.118 0.087 - 0.126 0.087 - 0.126 655 0.055 - 0.087 0.063 - 0.098 0.079 - 0.118 0.079 - 0.118 0.087 - 0.126 0.087 - 0.126 - 985 395 ʁ= optimal suitability ʀ= limited suitability 17 Special tool for Alu (HR500 GS, GD, GT S, GT D) ʁ= optimal suitability ʀ= limited suitability Feed Rate - IPR Material group Common structural steels Free-cutting steels Unalloyed heat-treatable steels Alloyed heat-treatable steels Unalloyed case hardened steels Alloyed case hardened steels Nitriding steels Tool steels High speed steels Spring steels Stainless steels, sulphured austenitic martensitic Hardened steels Special alloys Cast iron Spheroidal graphite iron and malleable cast iron Chilled cast iron Ti and Ti-alloys Aluminium and Al-alloys Al wrought alloys Al cast alloys ≤ 10 % Si > 24 % Si Magnesium alloys Copper, low-alloyed Brass, short-chipping long-chipping Bronze, short-chipping Bronze, long-chipping Duroplastics Thermoplastics New cast materials GGV New cast materials ADI Kevlar Glass, carbon conc. Plastics 18 Hardness ≤ 150 BHN > 150-295 BHN ≤ 24 HRC > 24-32 HRC ≤ 16 HRC 16-24 HRC > 24-32 HRC ≤ 32 HRC > 32-44 HRC ≤ 24 HRC ≤ 32 HRC > 32-44 HRC ≤ 32 HRC > 32-44 HRC ≤ 24 HRC > 24-44 HRC ≤ 44 HRC ≤ 350 BHN ≤ 28 HRC ≤ 36 HRC ≤ 46 HRC ≤ 48 HRC > 48-66 HRC ≤ 56 HRC ≤ 240 BHN > 240-350 BHN ≤ 240 BHN > 240-350 BHN ≤ 350 BHN ≤ 24 HRC > 24-44 HRC ≤ 110 BHN ≤ 190 BHN ≤ 180 BHN ≤ 180 BHN ≤ 110 BHN ≤ 150 BHN ≤ 180 BHN ≤ 180 BHN ≤ 180 BHN > 180-250 BHN ≤ 250 BHN > 250-300 BHN ≤ 220 BHN > 220-300 BHN ≤ 300 BHN > 300-410 BHN - SFM Suitability ʁ ʁ ʁ ʁ 655 655 655 655 - 985 985 985 985 20.00mm 0.087 0.087 0.087 0.087 - 0.102 0.102 0.102 0.102 25.00mm 0.098 0.098 0.098 0.098 - 0.118 0.118 0.118 0.118 31.50mm 0.118 0.118 0.118 0.118 - 0.142 0.142 0.142 0.142 40.00mm 0.118 0.118 0.118 0.118 - 0.142 0.142 0.142 0.142 50.00mm 0.126 0.126 0.126 0.126 - 0.142 0.142 0.142 0.142 >50.00mm 0.126 0.126 0.126 0.126 - 0.142 0.142 0.142 0.142 Guhring – Innovative machining As one of the pioneers of MQL technology we have an extensive knowledge of minimal quantity lubrication. Higher cutting speeds and longer tool life are possible thanks to adapted cooling as well as highest surface qualities thanks to the pure lubricant. Workpieces and chips remain dry! Save the cost of de-greasing your workpieces as well as disposal of swarf and soluble oil. 19 TAPPING/THREADMILLING/FLUTELESS TAPPING SPECIAL TOOLING SOLUTIONS COUNTERSINKING/ DE-BURRING Guhring, Inc. Main Office P.O. Box 643, Brookfield, WI 53008-0643 Shipping Address 1445 Commerce Avenue Brookfield, WI 53045 Tel (262) 784-6730 (800) 776-6170 Fax (262) 784-9096 MILLING MODULAR TOOLING SYSTEMS REAMING PCD/PCBN TOOL RECONDITIONING SERVICE West Coast Distribution Center and Reconditioning Facility 15581 Computer Ln. Huntington Beach, CA 92649 Manufacturing and Reconditioning Facility 29550 W.K. Smith Rd. Suite B New Hudson, MI 48165 Reconditioning Facility 121 W. Dudley Town Rd. Bloomfield, CT 06002 Guhring Corporation 20 Steckle Place, Unit #14 Kitchener, ON N2E 2C3 Tel (519) 748-9664 (800) 463-5555 Fax (519) 748-2954 Item #: 400148839 08/14 DRILLING
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