„Surfacing the World‟ SURFACE PREPARATION TECHNOLOGY About Trelawny Trelawny is an independent manufacturer of pneumatic tools and surface preparation equipment operating from its headquarters in the engineering heart of the UK in Leamington Spa. For over 60 years Trelawny has been offering a range of equipment for the preparation of concrete, steel and stone in industries which include; - Construction - Floor preparation - Utility contracting - Marine and offshore (oil & gas) - Nuclear decommissioning (remediation) - Restoration, refurbishment and demolition Our products are sold worldwide through a global network of quality approved stockists and distributors. The latest techniques of low vibration equipment and dust free working are offered to ensure that job sites are maintained to the highest professional standard. Our aim is to continue to develop our product offering to satisfy the demand and needs of our customers. With this we continually seek quality stockists and distributors worldwide who are interested to work with a reputable growing brand and offer the service, back up and know-how that our customers require. A History Of Success Trelawny SPT Ltd has developed a strong reputation for supplying products for the construction, oil and gas, offshore and marine industries. Our Mission Statement - To engage: our customers with quality solutions which ensure the greatest possible value over the lifetime of our products - To pursue: continuous improvement in all of our operations - To maintain: a design programme of developing tools and solutions which fulfil customer needs and anticipate market regulations Please contact us if you would like to represent Trelawny in your market. Contents Page SCABBLING Construction Scabblers – One and Three Headed Versions 3 Heavy Duty Scabblers – One and Three Headed Versions 5 Pole Scabblers – LPS55 7 Multi Headed Concrete Floor Scabbler – MHS11 9 Multi Headed Concrete Floor Scabbler – MHS5 11 TFP 200 Range of Floor Scarifiers 15 TFP 260 Range of Floor Scarifiers 17 TFP 320 Range of Floor Scarifiers 19 SCARIFYING GRINDING & POLISHING Single Disc Floor Grinders - TCG 250 24 Dual Disc Floor Grinders - TCG 500 26 Planetary Grinders 28 Diamond Tools 30 TCG Hand Grinders 31 Back Fill Tamper – Low Vibration 34 Portamix Portable Mixing Unit 37 TAMPING MIXING DUST CONTROL Vacuums Series K for Hand Tools 40 Dust Collectors Series A for Floor Machines 43 Needle Scalers – Low Vibration & Generic Ranges 46 Chisel Scalers - Low Vibration & Generic Ranges 49 Peening Peparation Tool – Hand Held Scarifiers 51 Long Reach Scrapers 53 Whirl-Away Rotary Scaler 56 ScaleForce Scaling Hammers - One and Three Headed Versions 57 ScaleForce Eleven Pneumatic Deck Hammer 58 Hydraflex Hold Cleaning Gun & Trident Neptune Deck De-Scaler 60 DE-SCALING Trelawny reserves the right to change technical specifications www.trelawnyspt.co.uk SCABBLING www.trelawnyspt.co.uk Pneumatic Handheld Construction Scabblers SC COMMON USES Level block joints Bridge maintenance Working between re-bars Texture concrete columns Preparation for waterproofing Civil projects: hydro - dams & nuclear These are ideal tools for roughing & reducing concrete surfaces to remove coatings and expose aggregate to make a vital key for new materials such as waterproofing and textured finishes. Fitted standard with single piece tungsten carbide tipped bush hammer piston for the preparation of hard concrete surfaces. APPLICATIONS USED WITH Leveling concrete Reduction, texturing of concrete Preparation for waterproofing coatings Tungsten carbide tipped cruciform head – one piece* Laitance removal Roughening of concrete for repair work Scabbling concrete to expose aggregate Tungsten carbide tipped bush hammer head – one piece* www.trelawnyspt.co.uk 3 SPECIAL FEATURES - Back handle grip on the triple scabbler for more comfortable working (see side pictures) - Durable, rugged tool for the more demanding applications - Integral seal cylinder wiper : prolongs tool life - Specifically designed for concrete scabbling - Easy to maintain: no specialised tools required - Single scabbler is vibration reduced Concrete scabbling using bush hammer piston CONSUMABLE PARTS Part No. To suit models Single piece cruciform piston 612.6000 151.6170 153.6050 Single piece bush piston 612.6010 151.6171 153.6051 Concrete scabbling using single head vibration reduced scabbler ACCESSORIES Whip checks ¼” BSP inline lubricators ½” BSP inline lubricators Part No: 815.5550 Part No: 859.1530 (to use with single scabbling hammer 151.6171) Part No: 859.1555 (to use with triple scabbling hammer 153.6051) TECHNICAL DATA Part No. Model Weight Width Height B.P.M (Blows per minute) Air Consum. (Litres per second / Cubic feet per minute) Noise level db (A) Vibration Level Aeq m/s2 Fitted with bush hammer piston Fitted with cruciform piston Single scabbling hammer 151.6171 151.6170 2.85kg 55mm 130mm 2800 5.6 lps (12cfm) 98.5 4.6 Triple scabbling hammer 153.6051 153.6050 4.7kg 155mm 220mm 2800 X 3 7.5 lps (16cfm) 98.5 41.6 Air pressure: 6.2 bar Always look for the Vibro-Lo label on tools designed to reduce the risk of vibration related injuries www.trelawnyspt.co.uk 4 SH Pneumatic Handheld Heavy Duty Scabblers These are ideal tools for the more demanding applications of concrete preparation and coatings removal. APPLICATIONS USED WITH Leveling concrete Remove steel scale deposits Preparation of cracks in concrete prior to repairs Tungsten carbide tipped cruciform head Scabbling concrete to expose aggregate Reduction, texturing & roughening of concrete Laitance removal & exposing aggregate for the application of sealants and coatings Tungsten carbide tipped bush hammer head “SPECIAL FEATURE” : SINGLE SCABBLER IS LOW VIBRATION www.trelawnyspt.co.uk 5 Trelawny TVSTM Reduce nuisance & hazardous dust in your work area. Use Trelawny vacuum shrouds available as options on most models: Shroud part No. To suit models 437.5100 Single head 151.5200 151.5250 437.5300 Triple head 153.5200 153.5250 Concrete scabbling using bush hammer piston * Not available on low vibration models CONSUMABLE PARTS Part No. To suit models Single piece cruciform piston 612.5320 151.5200 196.5100 153.5200 Single piece bush piston 612.5325 151.5250 196.5105 153.5250 Concrete scabbling using single head vibration reduced scabbler ACCESSORIES Whip checks ¼” BSP inline lubricators ½” BSP inline lubricators Part No: 815.5550 Part No: 859.1530 (to use with single head scabbler) Part No: 859.1555 (to use with triple head scabbler) TECHNICAL DATA B.P.M (Blows per minute) Air Consumption (Litres per second / Cubic feet per minute) Noise Level db(A) Vibration Level Aeq m/s2 Tool Part No. Length (mm) 151.5200 2.6kg 485 160 2400 3.07 lps (6.5cfm) 94 7.0 196.5105 196.5100 2.5kg 465 160 2900 5.6 lps (11.9cfm) 91 4.5 153.5250 153.5200 5.2kg 485 160 2400 X 3 7.5 lps (15.9cfm) 98 8.7 Fitted with bush hammer head Fitted with cruciform head Single head 151.5250 Low vibration single head Triple head Model Single piece piston Weight Working height (mm) Air pressure: 6.2 bar D Designates tools & machines which can be used with the Trelawny range of dust collectors for the containment of hazardous & nuisance dust Always look for the Vibro-Lo label on tools designed to reduce the risk of vibration related injuries www.trelawnyspt.co.uk 6 LPS55 Pole Scabblers Powerful tools for deep concrete keying The range of Trelawny long reach pneumatic scabblers and compactors can be supplied with interchangeable scabbling heads and tamper feet to suit most applications. They are the most powerful tools for deep concrete keying and for back-fill tamping especially in and around deep foundations and utility poles. APPLICATIONS • High spot removal • Scabbling between shuttering • Scabbling between reinforcing bars • Stippling to produce a decorative finish Hand guard fitted as standard on all models • Laitance removal to leave a keyed finish • Keying pre-cast concrete walls to accept coatings www.trelawnyspt.co.uk 7 Optional Accessories Various types of foot plates to suit the size and shape of the area Scabbler head 5 point bush Part No. 441.5359 (pin fit) 426.5051 (screw fit) Scabbler head 9 point bush Part No. 441.5369 (pin fit) Scabbler head cruciform Part No. 441.5360 (pin fit) Part No. 426.5052 (screw fit) Round foot compactor – 127mm diameter Part No. 450.5017 (pin fit) Part No. 450.5007 (screw fit) Work between re-bars Square foot compactor – 100mmX100mm Part No. 450.5011 (pin fit) Part No. 450.5001 (screw fit) Compactor foot – 127mmX152mm Part No. 450.5013 (pin fit) Part No. 450.5003 (screw fit) Compactor foot – 100mmX200mm Part No. 450.5016 (pin fit) Part No. 450.5006 (screw fit) Whip checks Part No. 815.5550 ½” BSP inline lubricators Part No. 859.1555 Concrete scabbling All pole scabblers can be used as back fill tampers using accessories shown TECHNICAL DATA Model Part No. Pin fit Weight (kg) Length (mm) B.P.M (Blows per minute) Air Consumption (Litres per second – cubic feet per minute) Vibration Level Aeq m/s2 LPS55 with 5 point Scabbler Head 150.5001 13.4 1392 1100 11.61 lps (24.6cfm) 35.0 LPS55 with 9 point Scabbler Head 150.5002 13.4 1392 1100 11.61 lps (24.6cfm) 35.0 LPS55 with 5” round compactor foot 150.5031 13.0 1392 1100 11.61 lps (24.6cfm) 44.5 LPS55 with 4” X 4” compactor foot 150.5030 13.0 1392 1100 11.61 lps (24.6cfm) 43.0 LPS55 with 6” X 5” compactor foot 150.5021 13.5 1392 1100 11.61 lps (24.6cfm) 43.6 VL LRS55 Low vibration version with 5 point scabbler head 150.5320 21.5 1270 1300 11.61 lps (24.6cfm) 4.2 VL LRS55 Low vibration version with 9 point scabbler head 150.5321 21.5 1270 1300 11.61 lps (24.6cfm) 4.2 Air pressure: 6.2 bar Always look for the Vibro-Lo label on tools designed to reduce the risk of vibration related injuries www.trelawnyspt.co.uk 8 Multi-Headed Concrete Floor Scabbler MHS11 Multi-headed floor scabbler gives 24,000 light blows per minute Unique design … Highly productive method of concrete keying & laitance removal The Trelawny MHS11 is unique in its design, developed in conjunction with the „CITB - Construction Industry Training Board‟. It offers a low vibration machine of heavy body but giving over 24,000 light blows per minute. This unique combination delivers the ultimate productivity of 30m2/hour plus in scabbling & laitance removal without damaging the substrate below. FEATURES • Compact design: Easily transportable • Tough tool: Designed for use in construction D • Dust Free Working: Available with optional vacuum shroud • Low vibration: 3 point vibration damping system for operator comfort (4.96m/s2) • Low air consumption: Will operate from a small single tool compressor (55cfm / 26 litres/second) www.trelawnyspt.co.uk 9 CONSUMABLES Applications Used with consumables: Laitance removal from large floor areas Part No. To suit models One piece piston tungsten carbide tipped bush hammer head 612.0125 159.6050 159.6051 Replaceable cutter head tungsten carbide tipped bush hammer 426.5355 159.6000 Replaceable cutter head tungsten carbide tipped cruciform head 426.5358 159.6100 Piston to fit replaceable head 612.0120 159.6000 159.6100 Roughing concrete prior to resurfacing Bridge deck preparation for „waterproofing‟ Scabbling bridge deck ready for sealant coating Levelling floors Reducing concrete Removal of floor paints & coatings Laitance removal from concrete OPTIONAL ACCESSORIES TVSTM - Trelawny Vacuum System Where control of nuisance and hazardous dust is necessary Trelawny MHS11 can be used with: - optional vacuum shroud Part No: 437.0120 - and A22 electric dust collector Part No: 303.4100 (110 V) Vacuum shroud (above) D A22 dust collector (right) Part No: 815.5550 Whip checks Trelawny Vacuum System Part No: 303.4200 (220 V) Part No: 859.1580 ¾” BSP inline lubricators TECHNICAL DATA Length (mm) Height (mm) Width (mm) Cutting width (mm) B.P.M (Blows per minute) Air Consum. (litres per second – cubic feet per minute) Noise Level db(A) Vibration Level Aeq m/s2 Model Part No. Weight (kg) MHS11 159.6050 70 340 1290 285 250 11 x 2200 26 lps (55cfm) 97 4.96 MHS11 With Dust Shroud 159.6051 72 340 1290 285 250 11 x 2200 26 lps (55cfm) 97 4.96 D Designates tools & machines which can be used with Trelawny range of dust collectors for the containment of hazardous & nuisance dust Always look for the Vibro-Lo label on tools designed to reduce the risk of vibration related injuries www.trelawnyspt.co.uk 10 Multi-Headed Concrete Floor Scabbler MHS5 Fast concrete removal for a rough finish 5 x 50mm (2”) heads operating at 1300BPM delivers the ultimate demolition tool FEATURES • Adjustable handle • Vibration reduced APPLICATIONS • Reducing high spots • Texturing bridge decks for sealants • Built in dead man's handle • Large wheels for rough terrain • Lifting eye for ease to manoeuvre D • Dust Free Working: In-built vacuum port • Internal components sealed against dust • Roughening surfaces to anti-slip floors • Roughening surfaces for new overlays • Breaking down hard coatings prior to floor blast cleaning, reducing cost of spent blast media • Exhaust away from operator for more efficient use of vacuum www.trelawnyspt.co.uk 11 CONSUMABLES Applications Used with consumables: Part No. Levelling floors Cruciform scabbler head Reducing concrete 441.5360 Removal of floor paints & coatings Laitance removal from large floor areas 5 point bush hammer scabbler head Roughing concrete prior to resurfacing 441.5359 Bridge deck preparation for „waterproofing‟ Levelling uneven joints 9 point bush hammer scabbler head Creating excellent bond profile for epoxies, urethanes or thin overlays 441.5369 OPTIONAL ACCESSORIES TVSTM - Trelawny Vacuum System Where control of nuisance and hazardous dust is necessary Trelawny MHS5 can be used with: - A45 electric dust collector Part No: 303.4110 (110V) Part No: 815.5550 D Part No: 303.4220 (220V) Use with dust collector A45 Whip checks Part No: 859.1575 ¾” BSP inline lubricators TECHNICAL DATA Model Part No. Weight (kg) Length (mm) Height (mm) Width (mm) Cutting width (mm) B.P.M (Blows per minute) Air Consum. (litres per second – cubic feet per minute) Noise Lpa SPL Vibration (AEQ) m/s2 MHS5 5 point head 159.5050 114 110 (43.3”) 970 (38.18”) 720 (28.34”) 290 (11.4”) 5 x 1300 38 lps (80 cfm) 94.7 dB(A) 16.5 MHS5 9 point head 159.5075 114 110 (43.3”) 970 (38.18”) 720 (28.34”) 290 (11.4”) 5 x 1300 38 lps (80 cfm) 94.7 dB(A) 16.5 D Designates tools & machines which can be used with Trelawny range of dust collectors for the containment of hazardous & nuisance dust www.trelawnyspt.co.uk 12 SCARIFYING www.trelawnyspt.co.uk Floor Planer Accessories Application Guide Key to the guide: Best method to produce maximum performance or productivity rates for most job applications Satisfactory performance or productivity rate for most job applications Non satisfactory (or less satisfying) performance productivity rates for most job applications Accessories Wire brush Beam cutters 320.5120 Star cutters 320.3658 Tungsten Carbide Tipped cutters 320.5500 Milling cutters 320.5600(22mm) 320.5650(11mm) Tungsten Carbide Tipped cutters 320.5500 320.9620 320.1020SB 320.1020SS 320.1020ST 320.1020SM 320.002G - - Drum Assembly Applications Steel preparation guide Light burnishing Heavy scaling Bright metal & light rust removal from tanks & deck areas - - Removal of paints & coatings from tanks & deck areas - - - Removal of nonslip paints, epoxies, mastics & rubberised coatings from steel tanks & deck areas - - - Removal of heavy rust & scale build up in tanks & deck areas - - - Removal of paint, dirt build up & ice deposits from concrete floors - Roughing / keying texturing concrete. Removal of laitance excess concrete or asphalt - Removal of thermoplastic road, runway markings - Removal of roofing felts, bituminous & rubber deposits - - Concrete grooving applications for non-slip surfaces - - - - - Comments Best for finish cleaning & polishing on steel. Can be used for light concrete deposit. Removal from steel shuttering Best for light paint/corrosion removal as they minimize the damage to surface substrate Good for the removal of mastics & rubberised coatings, faster cutter wear due to star points Best for roughing concrete. Aggressive on heavy corrosion. Least favourable for light duty scale and paint removal Removal of plastic road markings without penetrating the surface cap www.trelawnyspt.co.uk - - - - - - Ideal for concrete grooving of farmyards, public highways to create non-slip surface 14 TFP 200 Floor Scarifier Range Electric Petrol Pneumatic Trelawny floor planers are repeatedly chosen for being tough machines to tackle the most demanding applications of surface preparation and material removal. Ideal for the removal of rust, scale, paint, adhesives and other deposits from steel and concrete surfaces in preparation for re-coating. They produce an ideal key or grooved profile on concrete for waterproofing and non-slip surface applications. FEATURES • Built in hold to run safety device • Vacuum adaptor fitted as standard • Fully adjustable handle-bar: provides greater operator comfort • Choice of power source: electric, petrol and air models available • Accurate depth control: improves overall performance & extends cutter assembly life www.trelawnyspt.co.uk 15 Accessory guide vs. applications Various types of cutters are available to suit all the different kinds of applications Tungsten Carbide Tipped Cutter – for all concrete texturing, scabbling, planing and grooving applications Star Cutters – for the removal of paint coatings and laitance. Deck descaling Coating & corrosion removal Beam Cutters – for the removal of paint, coatings and laitance, grease, dirt and ice deposits Milling Cutter – for the removal of thermoplastic road and runway markings, bituminous and rubber deposits Wire Brush – for general workshop cleaning and removal of light surface rust Roughing concrete see separate accessory sheet for cutter & drum options TECHNICAL DATA Petrol machine Part No. Electric machines Pneumatic machine 320.2000T 320.2002T 320.2004T 320.2006T 320.2016T 320.2012T Working width 195mm 195mm 195mm 195mm 195mm 195mm Output power 5.5 Hp 3 Hp 3 Hp 3 Hp 3 Hp 3.5 Hp Cutter speed 1833 1650 1650 1650 1650 1528 Max. cutting depth 3mm 3mm 3mm 3mm 3mm 3mm Voltage - 110 V 220 V 380/440 V 110 V - Phase - Single Single Three Single - Cycle - 50Hz 50 / 60 Hz 50 / 60 Hz 60 Hz - Plug size - 32 Amp 3 pin 16 Amp 3 pin 16 Amp 5 pin 32 Amp 3 pin - Transformer - 3Kva * - - 3Kva * - Cable size (mm) - 2.5 – 4 core Min. 2.5 core Min. 2.5 core 2.5 – 4 core - Cable length - 15 to 30m 30m 30m 15 to 30m - Engine type Honda GX160 petrol - - - - - Air Consumption (litres / second – cubic feet / minute) - - - - - 78 lps (165cfm) Length 900mm 900mm 900mm 900mm 900mm 900mm Width 350mm 350mm 350mm 350mm 350mm 350mm Height 900mm 900mm 900mm 900mm 900mm 900mm Weight 59kg 68kg 68kg 68kg 68kg 45kg Vacuum take off diam. 50mm 50mm 50mm 50mm 50mm 50mm Specifications Supply requirements Dimensions - * Trelawny recommends the use of a minimum 5 Kva continuous rated centre tap transformer with their 110 volt machines. - All part number specified above are for machines complete with 5 point tungsten carbide tipped cutters. For machines requiring alternative cutting media please specify. - Vibration levels vary depending on model www.trelawnyspt.co.uk 16 TFP 260 Floor Scarifier The TFP 260 Floor Scarifier is designed for medium to large applications with a 250mm operating width. FEATURES APPLICATIONS • Dead man switch • Reducing levels • Vacuum take off fitted • Grooving concrete • Instant quick lift-off drum • Removal of old coatings • Metal protection for switch box • Thermoplastic line removal • Accurate height adjustment within 1mm • Solid rugged 8mm welded steel construction • Choice of power source: electric and petrol models available www.trelawnyspt.co.uk 17 TECHNICAL DATA Petrol machine Electric machine 326.2000T 326.2006T Working width 250 mm 250 mm Output power 8 Hp / 6 kW 7.5 Hp / 5.5 kW Cutter speed (rpm) 1500 1500 Max. cutting width Up to 250 mm Up to 250 mm Vibration level 8.80 m/s2 2.40 m/s2 Usage 2 to 8 hours 2 to 8 hours Voltage - 415 V Phase - Three Cycle - 50 / 60 Hz Plug size - 16 Amp 5 pin Cable size (mm) - Min. 2.5 mm2 core Cable length - 30 m Engine type Honda GX240 (4 stroke) - Length 1120 mm 1120 mm Width 440 mm 440 mm Height 1160 mm 1160 mm Weight 185 Kg 185 Kg Part No. Specifications Cleaning & keying concrete Supply requirements Grooving drum A45 electric dust collector Dimensions Part No: 303.4110 (110V) Part No: 303.4220 (220V) Use with A45 dust collector -All part number specified above are for machines complete with tungsten carbide tipped cutters. For machines requiring alternative cutting media please specify. Accessory guide vs. applications Various types of cutters are available to suit all the different kinds of applications Tungsten Carbide Tipped Cutter – for all concrete texturing, scabbling, planing and grooving applications Star Cutters – for the removal of paint, coatings and laitance. Deck descaling Beam Cutters – for the removal of paint, coatings, laitance, grease, dirt and ice deposits. Deck descaling Milling Cutter – for the removal of thermoplastic road and runway markings, bituminous and rubber deposits see separate accessory sheet for cutter & drum options Always look for the Vibro-Lo label on tools designed to reduce the risk of vibration related injuries www.trelawnyspt.co.uk 18 TFP 320 Floor Scarifier The TFP 320 Floor Scarifier is designed for heavy duty applications with a 320mm width. FEATURES APPLICATIONS • Dead man switch • Paint removal • Vacuum take off fitted • Grooving concrete • Reduces operator fatigue • Milling / scabbling / planning concrete • Easy to manoeuvre and maintain • Thermoplastic & cold plastics removal on • Choice of power source: electric & petrol models available asphalt & concrete • Its heavy weight makes scarifying action more efficient and accurate • Accurate depth control adjustment from fine work to aggressive grinding www.trelawnyspt.co.uk 19 TECHNICAL DATA Petrol machine Diesel machine Electric machine 332.2000T 332.2006TT 332.2006T Working width 320 mm 320 mm 320 mm Output power 13 hp 10 hp 15 Hp Cutter speed (rpm) 1000 650 650 Working distance from wall 40 mm 40 mm 40 mm Starter Manual Manual Manual Voltage - - 380/415 V Cycle - - 50 Hz Plug size - - 32 Amp 5 pin Cable size (mm) - - 6.0 4 core Cable length - - 75 m Length 1230 mm 1230 mm 1230 mm Width 590 mm 590 mm 590 mm Part No: 303.4220 Height 1220 mm 1220 mm 1220 mm (220V) Weight 310 Kg 319 Kg 339 Kg Part No. Specifications Supply requirements A45 electric dust collector Dimensions Part No: 303.4110 (110V) Use with A45 dust collector -All part numbers specified above are for machines complete with tungsten carbide tipped cutters. For machines requiring alternative cutting media please specify. Accessory guide vs. applications Various types of cutters are available to suit all the different kinds of applications Tungsten Carbide Tipped Cutter – for all concrete texturing, scabbling, planing and grooving applications Star Cutters – for the removal of paint, coatings and laitance. Deck descaling Beam Cutters – for the removal of paint, coatings, laitance, grease, dirt and ice deposits. Deck descaling Milling Cutter – for the removal of thermoplastic road and runway markings, bituminous and rubber deposits see separate accessory sheet for cutter & drum options Always look for the Vibro-Lo label on tools designed to reduce the risk of vibration related injuries www.trelawnyspt.co.uk 20 Scarifiers - Accessories Tungsten Carbide Tipped Cutters Diameter x Width x Bore Part No. Tips To fit 320.5500 5 43 x 6 x 16 mm TFP 200 320.7006 6 46.6 x 8.3 x 15 mm TFP 200 320.7007 6 55.7 x 6.2 x 25 mm TFP 200 320.7009 8 56 x 6 x 20 mm TFP 200 320.7008 8 80 x 8 x 30 mm - 320.7012 12 80 x 8 x 30 mm - TCT Cutter Drum Assembly Part No. To fit 320.1020ST TFP200 Star Cutter Drum Assembly Part No. To fit 320.1020SS TFP 200 For all concrete texturing, scabbling, planning and grooving applications. Star Cutters Part No. Diameter x Width x Bore To fit 320.3658 42 x 3.5 x 15 mm TFP 200 For the removal of paint coatings and laitance, grease, dirt and ice deposits. More aggressive than the beam cutters. Beam Cutters Part No. Diameter x Width x Bore To fit 320.5120 44 x 2.5 x 15 mm TFP 200 Beam Cutter Drum Assembly Part No. To fit 320.1020SB TFP 200 For the removal of paint, coatings, grease, dirt and ice deposits. Milling Cutters Part No. Diameter x Width x Bore To fit Milling Cutter Drum Assembly Part No. To fit 320.5650 43 x 11 x 15 mm TFP 200 320.1020SM TFP 200 320.5600 43 x 22 x 15 mm TFP 200 For the removal of thermoplastic road and runway markings, bituminous and rubber deposits. Cutter Shafts Spacing washers Part No. 320.0020 325.0020 320.0020 Diameter 12 mm 10 mm To fit Part No. Diameter x Width x Bore To fit 320.4140 24 x 2.6 x 13 mm 10 & 12 mm cutter shafts 320.4141 43 x 4 x 26 mm 10 & 12 mm cutter shafts 320.4151 35 x 4 x 17 mm 12 mm cutter shafts TFP 200 TFP200 Heavy Duty Drums www.trelawnyspt.co.uk Part No. To fit 320.000H TFP 200 (with 10 mm shaft) 320.002H 12 mm shaft 21 GRINDING & POLISHING www.trelawnyspt.co.uk Floor Grinder Accessories Application Guide Key to the guide: Preferred method to produce maximum performance or productivity rates for most job applications Acceptable performance or productivity rate for most job applications Limited performance productivity rates for most job applications Brush infill Scarifying block Grind concrete floors - - Roughen concrete floors - Accessories Roughen tile/vinyl floors Abrasive block - Clean concrete floors - Diamond grinding block - - Diamond grinding disc – Soft bond Diamond grinding disc – Universal bond Diamond grinding disc – Hard bond - - - - - - - - - - Remove floor urethanes - - - Remove floor epoxies - - - Remove floor paints - Remove material buildups - - - - - Remove ice & oil build up - - - - - Grind asphaltic surfaces - - - - - Used to remove up to 2mm of material water and sand slurry will minimize clogging problems. C24 stone is most popular. Removal rates can approach 40 Square metres / hour. Use C60 & C120 on terrazzo and marble surfaces. Service life is shorter with coarse grit stones. Add external weight to floor grinder to increase productivity. Removes grease, wax, food by-products & rubber carpet backing. Roughen linoleum and vinyl tiles prior to application of a new coating. Transfer brushes between each disc every hour to remove directional set. DO NOT add external weight to floor grinder to increase productivity. Remove varnish, paint, epoxy, fibreglass & grout. Roughen floors prior to coating applications. Beam flail minimizes damage to surface cap. Add external weight to floor grinder to increase productivity and flail penetration into the surface cap. Alternative to Carborundum Abrasive Blocks. Suitable to remove paint, high spot reduction and general concrete grinding. Ideal for larger grinding projects. Softer matrix provides more aggressive action for diamond grits. Resist clogging better than stones and delivers up to 15 times greater service life. Removal rates for 2mm of concrete can approach 50 Square metres / hour. Add external weight to floor grinder to increase productivity. Universal medium matrix, a good media for grinding most concrete types . Add weight to floor grinder to increase productivity. Harder matrix allows for grinding of softer abrasive surfaces such as, asphalt & limestone ahead of re-coating. Add external weight to increase grinder productivity. Comments - Diamond plate adaptor kit (350.9142) – if the machine is supplied with holding plates and blocks, the diamond plate adaptor kit is required for use with diamond discs and alternatively if supplied initially with diamond discs 350.00CDR/CDL are required for alternative accessories www.trelawnyspt.co.uk 23 Flexible Rotating Disc Floor Grinder TCG 250 Featuring: TCG 250R => RAPID => Concrete Grind Machines with Diamond Tooling …AND… TCG 250F Floor Grinders with Flexible Media for general cleaning and preparation applications *Model featured is the 415V 3ph electric model Trelawny‟s single head grinders are suitably designed for the preparation and levelling of concrete floor areas of small to medium size. Its robust simple design makes the TCG 250 range of machines ideal for both the specialist flooring contractor and the construction hire industry. APPLICATIONS TCG 250R - Rapid Grind TCG 250F - Flexi Grind - Polishing - Level concrete high spots - Removing surface coatings - Repair rain damaged concrete slabs -Grind uneven expansion points - Remove grease and ice deposits from cold stores - Smoothing and leveling concrete - Removal of rubber carpet backing using wire brushes - Removing adhesives using PCD tooling www.trelawnyspt.co.uk 24 FEATURES 1 - Low vibration mounts - Floating skirt for efficient dust containment - Entry level & „Rapid Grind‟ models available - Parking stand to protect dust skirt and keep tooling off the surface immediately following operation - - - 2 2 3 Water injection system to enable „Wet Grind‟ 4 option 1 3 Flexible disc mount allows the machine to grind smoothly following contours of the floor 5 Built in vacuum port (for use with compatible Trelawny dust collector below) 4 5 Use with A22 Longopac: Vac Part No: 303.4103 (110V) Vac Part No: 303.4107 (230V) Pac Part No: 303.AA2851 Always look for the Vibro-Lo label on tools designed to reduce the risk of vibration related injuries See separate accessories sheet for spares & disc options TECHNICAL DATA TCG 250 F : Flexi Grind Electric Machine Part No. Fitted with diamond discs Part No. Fitted with blocks 345.2002 TCG 250 R : Rapid Grind Petrol Machine Electric Machine 345.2000D 345.2002D 5.5 HP 2.5 HP / 1.8 KW 345.2004D 345.2006D 345.2004 Specifications Output power Disc rpm (approx) 2.5 HP / 1.8 KW 3 HP / 2.2 KW 3 HP / 2.2 KW 7 HP / 5.5 KW 540 589 1070 953 1385 1675 Cutting width 250 mm 250 mm 250 mm 250 mm 250 mm 250 mm Disc/Plate size 250 mm 250 mm 250 mm 250 mm 250 mm 250 mm 110 V 230 V - 110 V 230 V 400 V Supply Requirements Voltage Phase 1 1 - 1 1 3 Cycle 50 Hz 50 Hz - 50 Hz 50 Hz 50 Hz Plug size 32 Amp 16 Amp - 32 Amp 16 Amp 16 Amp (5 Pin) Cable size (Min) 2.5 mm 2.5 mm - 4 mm 2.5 mm 2.5 mm 15 m 30 m - 15 m 30 m 30 m - - Honda GXV 160 - - - Length 1100 mm 1100 mm 1100 mm 1100 mm 1100 mm 1100 mm Width 450 mm 450 mm 450 mm 450 mm 450 mm 450 mm Height 980 mm 980 mm 980 mm 980 mm 980 mm 980 mm Cable length (Max) Engine type Dimensions Weight Vacuum take off diameter 90 kg 90 kg 90 kg 90 kg 90 kg 90 kg 50 mm (2”) 50 mm (2”) 50 mm (2") 50 mm (2") 50 mm (2") 50 mm (2") *Trelawny recommends the use of a minimum 5 Kva continuous rated center tap transformer with their 110 volt machines. If a cable length of more than 15 meters is required the user should seek advise from a qualified electrician. www.trelawnyspt.co.uk 25 TCG 500 Dual Disc Floor Grinder Machine fitted with carborundum blocks Electric Machine fitted with 250mm diamond discs Petrol The TCG 500 is the benchmark machine for no nonsense floor grinder applications. APPLICATIONS Its robust simple design ensures reliable service time and again. With dual counter rotating discs for a balanced operation it is designed to: - Remove coatings, adhesives and debris from floors - Remove ice & oil build up from cold store floors - Remove high spots from concrete - Smooth and level concrete - Grind terrazzo floor tiles www.trelawnyspt.co.uk 26 FEATURES 5 - Safety cut out 1 - Vibration damping 2 - Flexible coupling for grinding heads 1 3 - Safety cold start (petrol machines only) 4 - Special integrated rubberised weight plate system 5 - Vacuum port 50mm (use with Trelawny dust 6 4 2 collector below) 6 3 A45 electric dust collector Part No: 303.4110 (110 V) Part No: 303.4220 (220 V) see separate accessories sheet for spares & disc options TECHNICAL DATA Petrol machine Electric machine Part No. Fitted with diamond discs 350.2000AD 350.2000BD 350.2002D 350.2004D 350.2006D Part No. Fitted with carborundum blocks 350.2000A 350.2000B 350.2002 350.2004 350.2006 Output power 5.5 Hp 11 Hp 3 Hp 2.2 kW 3 Hp 2.2 kW 7.4 Hp 5.5 kW Disc rpm (approx) 360 360 360 360 360 Cutting width 590 mm 590 mm 590 mm 590 mm 590 mm Disc size 2 x 250 mm 2 x 250 mm 2 x 250 mm 2 x 250 mm 2 x 250 mm Voltage - - 110 V 230 V 380 / 440 V Phase - - Single Single Three Cycle - - 50 Hz 50 / 60 Hz 50 / 60 Hz Current - - 32 Amp 16 Amp 10 Amp - - 2.5 to 4 Min. 2.5 Min. 2.5 Cable length - - 15 – 30 m 30 m 30 m Engine type Honda GXV160 Honda GXV340 - - - Length 1220 mm 1220 mm 1220 mm 1220 mm 1220 mm Width 660 mm 660 mm 660 mm 660 mm 660 mm Height 914 mm 914 mm 914 mm 914 mm 914 mm Weight 150 kg 179 kg 114 kg 114 kg 121 kg Vacuum take off diameter 50 mm 50 mm 50 mm 50 mm 50 mm Specifications Supply requirements Cable size (mm2) Dimensions * Trelawny recommends the use of a minimum 5 Kva continuous rated centre tap transformer with their 110 volt machines. If a cable length of more than 15 metres is required the user should seek advice from a qualified electrician. Always look for the Vibro-Lo label on tools designed to reduce the risk of vibration related injuries www.trelawnyspt.co.uk 27 TPG Planetary Grinder Range TPG 650 APPLICATIONS • Concrete reduction •Effective grinding & polishing machine under wet & dry conditions •Removal of tough coatings (glue, paint, adhesives, screeds & many other types of coatings) •Polishing of concrete & tiled terrazzo areas FEATURES • 3 disc grinding head • Delivers more power • Perfect balanced transmission • Superior suspension system for easy grind & polish • Rental ready or an asset to the serious floor contractor • Secure lock discs for speed of change and safety in use www.trelawnyspt.co.uk 28 The TPG range of planetary grinders from Trelawny are highly effective, easy to handle affordable machines. With new transmission design allowing the discs to spin in different directions simultaneously, the machine delivers perfect balance and more power to the diamond discs. The superior grinding & polishing quality is assisted by the unique advanced built-in suspension system. TECHNICAL DATA TPG 650 * TPG 540 * Part No. 365.2006D N/A Output power 7.5 kW 5.5 kW Disc rpm (approx) 300-1400 1100 Grinding pressure 200-320 kg 140 kg Voltage 380-400 V 380-400 V Phase 3 3 Cycle 50 Hz 50Hz Plug Size 16Amp 16Amp Weight (grinding head +frame) 260 kg 175 kg Grinding discs 3 x 220 mm 3 x 220 mm Grinding diameter 650 mm 540 mm Water tank 40 litres NA Specifications Supply requirements Dimensions * See separate sheet for compatible Trelawny dust collectors www.trelawnyspt.co.uk 29 Professional Quality Removal Tools Part No. TCG250 grinder options TCG500 grinder options Item Description Diamond disc (250 mm diameter) - Soft Bond for hard surfaces such as concrete granites flints, terrazzo 10 segment 20 segment Diamond disc (250 mm diameter) -Universal bond good for general concrete grinding & cleaning operations 20 segment Diamond disc (250 mm diameter) - Hard bond for softer abrasive surfaces such as asphalt, limestone including grinding for preparation of re-coating 10 segment 20 segment Planetary grinder options Diamond Discs 350.5610 R 350.5620 R 350.5620 G 350.5610 RA 350.5620 RA Grinding Segments 365.5495L 365.5495R PCD removal tools (LH and RH) Quick removal of adhesive and coatings. Flattening of bumpy concrete surface. Removal of asphalt topping. 365.5502 XP2 (Normal Bond)30/40 grit Single segment, universal. First step grinding and levelling of slightly rough or uneven concrete floors. 365.5506/2 XP6 - 60/70 grit Double segment, for Terrazzo Step 2 grinding to remove the scratches. 365.5515 HP15 - 150 grit Universal. Grinding and polishing of concrete floor. 365.5530 HP30 - 300 grit Universal. Wet grinding is recommended. 365.5560 HP60 - 600 grit Universal. Wet grinding is recommended. 350.5630 Mounting plate For PCD to TCG 250 floor grinder Polishing Pads (Velcro fit) Professional resin bond diamond-polishing pads 365.5604 PD-400 400 grit, universal, wet application. Polishing of terrazzo/concrete floor. 365.5608 PD-800 800 grit, universal, wet application. Polishing of terrazzo/concrete floor. 365.5618 PD-1500 1500 grit, universal, wet application. Polishing of terrazzo/concrete floor. 365.5635 PD-3000 / 3500 3000/3500 grit, universal, wet application. Polishing of terrazzo/concrete floor. Grinder accessories (100 x 50 x 50 mm) for holding plate 350.5509 350.5507 350.5505 Abrasive block Coarse 10 grit Medium 60 grit Fine 120 grit 350.5519 Brush infill Coarse wire brush 350.5525 320.3658 Scarifying block - Assembly - Star Cutter (14 per set) 350.5575 Diamond grinding block Diamond tipped segment for long life grinding 350.5502 Hardwood wedge For use with grinder accessories www.trelawnyspt.co.uk 30 TCG Hand Grinders Trelawny TCG Handheld concrete grinders are perfect for preparation of edges and small areas where larger machines can‟t reach. FEATURES - Range of diamond cup discs - 125mm and 180mm models - Powerful 110 & 230V motors - Integrated dust shroud for dust free operation APPLICATIONS - Levelling - Preparing edges - Smoothing concrete - Removing coatings & adhesives www.trelawnyspt.co.uk 31 TECHNICAL DATA Part No. 540.2010 540.2020 540.2030 540.2040 Description TCG125 TCG125 TCG180 TCG180 110V 230V 110V 230V 125mm 125mm 180mm 180mm M14 M14 M14 M14 110V 50Hz 230V 50Hz 110V 50Hz 230V 50Hz 1050W 1400W 2000W 2600W Disc speed 8000 10500 6500 6500 Weight 3.1kg 3.1kg 6kg 6kg Grinding disc diameter Spindle thread Voltage/Hz Power ACCESSORIES Part No. Description 540.1020 125mm (5”) Double row cup disc 540.1040 180mm (7”) Double row cup disc 540.1010 125mm (5”) Turbo cup disc Paint removal application 540.1030 180mm (7”) Turbo cup disc 540.1000 125mm (5”) PCD cup disc 540.1005 180mm (7”) PCD cup disc A22 Electric Dust Collector: Part No: 303.4100 (110 V) Part No: 303.4105 (220 V) www.trelawnyspt.co.uk TCG Hand Grinder with A22 Vacuum 32 TAMPING www.trelawnyspt.co.uk VL LRS55 Low Vibration Back Fill Tamper Safe compaction The Trelawny Vibration Reduced Back Fill Tamper has been extensively tested by research establishments for the safe compaction around objects such as fragile pipes, utility poles and meters. This unique tool is especially useful for small area re-instatement tasks in and around restricted excavations. FEATURES • Enables small area compaction • Unique Vibration Damping System: (3.5m/s2) • Considerably reduces re-instatement material costs • Light weight & compact: for easy storage and transportation • Low Air Consumption: ideal for use with on-board compressors • HAUC Compliant: Compacts up to 2.19 tonnes/m³ - Suitable for pathway & highway re-instatement Even tarmac finish www.trelawnyspt.co.uk 34 Optional Accessories Various types of foot plates to suit the size and shape of the area Round foot tamper – 127mm diameter Part No. 450.5017 (pin fit) Part No. 450.5007 (screw fit) Square tamper foot – 100mmX100mm Part No. 450.5011 (pin fit) Part No. 450.5001 (screw fit) Tamper foot – 127mmX152mm Part No. 450.5013 (pin fit) Part No. 450.5003 (screw fit) Compaction of GSB1 (Granular Sub Base type 1) to 2.19 tonnes/m3 – using tool 150.5330 Tamper foot – 100mmX200mm Part No. 450.5016 (pin fit) Part No. 450.5006 (screw fit) Whip checks Part No. 815.5550 ½” BSP inline lubricators Part No. 859.1555 Controllability avoiding accidental damage of surrounding utilities Tampers can be used alternatively as concrete scabblers using optional heads: - 441.5359: scabbler head 5 point bush (pin fit) 426.5051: scabbler head 5 point bush (screw fit) Hand guard fitted as standard on all models - 441.5369: scabbler head 9 point bush (pin fit) - 441.5360: scabbler head cruciform (pin fit) 426.5052: scabbler head cruciform (screw fit) For information about original screw fit models, please refer to our sales team TECHNICAL DATA Model Part No. Pin fit Weight (kg) Length (mm) B.P.M (Blows per minute) Air Consumption (Litres per second – cubic feet per minute) Vibration Level Aeq m/s2 VL LRS with 5” round compactor foot 150.5331 21.5 1270 1300 11.8 lps (25cfm) 3.5 VL LRS with 4” X 4” compactor foot 150.5330 21.5 1270 1300 11.8 lps (25cfm) 3.5 VL LRS with 6” X 5” compactor foot 150.5335 21.5 1270 1300 11.8 lps (25cfm) 3.5 VL LRS55 Low vibration version with 5 point scabbler head 150.5320 21.5 1270 1300 11.61 lps (24.6cfm) 4.2 VL LRS55 Low vibration version with 9 point scabbler head 150.5321 21.5 1270 1300 11.61 lps (24.6cfm) 4.2 Air pressure: 6.2 bar Always look for the Vibro-Lo label on tools designed to reduce the risk of vibration related injuries www.trelawnyspt.co.uk 35 MIXING www.trelawnyspt.co.uk Portamix Portable Mixing Unit Mix: Paints Grouts Resins Plasters Sealants Adhesives Floor levellers Cement screeds A unique product for the mixing & placing of cementisious pourable materials UNIQUE DESIGN • Superior mix quality • Reduces labour cost • Ideal for blended products • No material wastage and very easy to clean • Pour directly onto the floor with excellent control • Mobility: designed to fit through a standard doorway • Mix & place a wide range of compounds faster and easier www.trelawnyspt.co.uk 37 A typical resin based mix process FEATURES - 2 speed motor - 1800 Watt 1 1 - 70 litres capacity - 100kg – 5 bags 2 2 - Easy tilt and pour trolley 3 - Castor wheels for internal use 4 Ensures correct thickness of product 3 - Pneumatic tyres for external use and raising level for pouring into 4 5 higher areas - Standard and half batch paddle 6 available 6 5 TECHNICAL DATA Part No. Complete with: 304.1001 304.1002 304.1011 304.1012 2 speed motor – unique mixing bucket – unique full length paddle – Easy tilt frame with wheels Specifications: 110 Volt 1 phase electric 220 volt 1 phase electric Castors - internal use Multi stage of the mixing … At high speed for best consistency Pneumatic wheels external site work Dimensions Height 1156 mm Width 584 mm Length 711 mm Weight 39 Kg 42 Kg Capacity 70 liters Speed 120 / 410 rpm Easy pour with excellent control Spares Motor part No. 304.1110 304.1220 304.1110 Bucket part No. 304.2050 Paddle part No. 304.2000 ½ batch paddle part No. 304.2010 Castor wheel kit 304.2060 Pneumatic wheel kit 304.2065 www.trelawnyspt.co.uk 304.1220 38 DUST CONTROL www.trelawnyspt.co.uk Series K Air & Electric Powered Dust Collectors ATEX approved versions with full HEPA filter are available. Trelawny TVSTM (tool & vacuum system) enables the collection of dry dust & debris or recovery of non-flammable liquids from the source of surface preparation equipment and hand tools to provide a safe and clean working environment. A robust and powerful range of vacuums are available in wet or dry versions. KAV 30 Air KV 30 Electric Drum top vacuums available FEATURES -HEPA filters available - Twin 1000 watt motors -Double filtration system - Floor tool kit for general cleaning work -TV & radio suppressed - Thermal cut out switch to protect motors -ATEX certified models available STANDARD EQUIPMENT KAV 30 Air Dry models complete with: - 38mm Tool Kit (Part No. 303.1085) - 14” Standard Filter Assembly (Part No. 303.1025) - 5 x K4 Disposable Paper Bags Wet & dry models complete with: - 38mm Tool Kit (Part No. 303.1085) - 14” Antistatic Float Assembly (Part No. 303.1050/AS) - 14” Standard Filter Assembly (Part No. 303.1025) - 5 x K4 Disposable Paper Bags Dry HEPA models complete with: - 38mm Tool Kit (Part No. 303.1085) - 14” Standard Filter Assembly (Part No. 303.1025) - 5 x K4 Disposable Paper Bags KV 30 Electric Dry models complete with: - 38mm Tool Kit (Part No. 303.1085) -14” Standard Filter Assembly (Part No. 303.1025) - 5 x K4 Disposable Paper Bags Wet & dry models complete with: - 38mm Tool Kit & Wet Floor Tool (Part No. 303.1095) - Float Assembly (Part No. 303.1050) - 14” Standard Filter Assembly (Part No. 303.1025) - 5 x K4 Disposable Paper Bags Dry HEPA models complete with: - 38mm Tool Kit (Part No. 303.1085) - 14” Standard Filter Assembly (Part No. 303.1025) - 5 x K4 Disposable Paper Bags It is the end users responsibility to ensure & maintain a good earth bond at the air connection point. www.trelawnyspt.co.uk 40 ACCESSORIES Accessories Part No. Description To Fit KAV30 To Fit KV30 Antistatic Option 303.1060 HEPA* filter (optional) 303.1060/A S 303.1025 14” standard filter assembly (for dry use with paper filter or paper bag) 303.1025/A S 303.1035 14” permaflow filter (optional -secondary filtration) - 303.1050 14” float assembly – wet use 303.1055 14” float assembly – wet use 303.1075 38mm x 3 metre hose 303.1085 303.1050/A S 303.1055/A S 303.1075/A S 38mm dry tool kit 303.1085/A S 303.1095 38mm wet tool kit 303.1095/A S 303.1100 38mm multi purpose tool with brushes - 303.1105 38mm x 125mm dusting brush 303.1105/A S 303.1110 38mm stainless steel double taper tube for joining hoses - 303.1005 K4 disposable bags – pack of 10 – for disposing of sealed waste such as hazardous dust - 303.1030 K6 paper filter – pack of 10 – for dry use applications - * HEPA: High Efficiency Particulate Air – filter for collection of hazardous dust Part numbers below are suffixed by „H‟ for TYPE H units www.trelawnyspt.co.uk 41 TECHNICAL DATA Air Consumption Part No. Model Recovery Capacity (litres) Output Flow (litres/second – cubic feet/ minute ) Litres/ sec Cubic feet/ min Voltage Rating (amp) Maximum Vacuum at 100psi (mm H2O) Dimensions Weight (cms) (kgs) 303.10KAV30/D KAV30 compressed air motor dry 30 33lps (70cfm) 16 35 - - 2500mm/ water gauge 89 x 46 x 50 14.5 303.10KAV30/DH KAV30 compressed air motor dry with HEPA TYPE H 30 33lps (70cfm) 16 35 - - 2500mm/ water gauge 111 x 46 x 50 20.8 303.10KAV30/WD KAV30 compressed air motor wet & dry 30 33lps (70cfm) 16 35 - - 2500mm/ water gauge 89 x 46 x 50 14.5 303.11KV30/2D KV30 110V twin motor dry 30 82.0 (174cfm) - - 110 V 16 2500mm/ water gauge 111 x 46 x 50 16 303.11KV30/2WD KV30 110V twin motor wet & dry 30 82.0 (174cfm) - - 110 V 16 2500mm/ water gauge 71 x 44 x 44 16 303.11KV30/2DH KV30 110V dry HEPA filter TYPE H 30 82.0 (174cfm) - - 110V 16 2500mm/ water gauge 93 x 44 x 44 26 303.22KV30/2D KV30 230V twin motor dry 30 82.0 (174cfm) - - 230 V 13 2500mm/ water gauge 71 x 44 x 44 16 303.22KV30/2WD KV30 230V twin motor wet & dry 30 82.0 (174cfm) - - 230 V 13 2500mm/ water gauge 71 x 44 x 44 16 303.22KV30/2DH KV30 230V dry HEPA filter TYPE H 30 82.0 (174cfm) - - 230V 13 2500mm/ water gauge 93 x 44 x 44 26 Trelawny recommends an optimum air pressure of 6 bar for maximum efficiency on pneumatic models ** ATEX Directive 99/92/EC – referring to health & safety of workers that might be at risk from explosive atmospheres. Classifies hazardous areas into zones which for dust range from zone 20 (combustible dust present continuously or for long periods); through zone 21 (combustible dust likely occasionally) to zone 22 (combustible dust not likely to occur, or for a short period) ATEX approved vacuums for use in gas zone 1 and dust zone 21 are available, please ask our sales team for details www.trelawnyspt.co.uk 42 Series A Dust Collector A 22 A 45 Dust collector filter Detachable container A 22L Dust Collector with Longopac: Safe Bagging System Industrial vacuum cleaner for dust, solid and liquid material SUCTION UNIT POWERFUL & LIGHT Powerful and light, sturdy and silent, outstanding in filtration: the Trelawny A 22 is the ultimate compact industrial vacuum, presenting what is by far the highest filtration capacity in its category: this fully steel built machine is suitable for an extended range of applications, including suction of fine and toxic/hazardous dust, solid material such as chips and shavings and small quantities of liquids. The number of options available (HEPA filtration, stainless steel, ATEX explosion proof, use of disposable collection bags) and a wide choice of accessories render the Trelawny A 22 appealing to a high number of different industries and applications. COMFORT & SAFETY The Trelawny A 22 enables the operator to work in full comfort, by eliminating the frequent interruptions to check and clean the vacuum filter, thus speeding up the operation. The safe removal of dust into disposable bags, low noise level, ease of transport (it fits in the back of a car!), outstanding filtration capacity and rugged construction make it the ideal working companion in an extremely large range of applications. www.trelawnyspt.co.uk The suction is provided by three by-pass motors, using carbon brushes, operated by independent switches and placed inside a sturdy steel casing . The motor head is filled with noise reducing material, in order to limit as much as possible the level of noise, and designed in order to convey the exhaust air towards the ground, so as not to bother the user and not to raise possible dust in the neighbouring area. Two handles placed on the sides enable an easy lifting and removal of the motor head, for possible inspection or replacement of the underlying filter. FILTER UNIT The filter is protected inside the steel filter chamber; the filter is made of polyester, tailored with pockets in order to increase the filter surface (20.000 cm2), and has a high filtration efficiency (3 micron). A manual filter shaker enables the user to clean the filter efficiently, by a vertical shaking movement, so as to detach most of the dust and maintain the filter clean, in order to increase its life and maintain the suction performance of the machine. COLLECTION UNIT The vacuumed material is placed inside a drop-down bin mounted on wheels (60 litres capacity), which makes it possible to dispose easily & safely of the sucked material. 43 ACCESSORIES – A 22 303.AR4684 Paper bag * 303.AA2642 * D.40 chromed bend 303.SV2511210 + 303.AA1362 + 303.AA1027 * D.38 black flexible hose (2.5mt) + 50/40 flex connection (left thread) + D.40 pvc connection 303.AA2644 * D.40 mm 400 dust brush 303.AA2647 * D.40 pvc brush 303.AA2665 * D.40 rubber cone section with connection * Accessories included with A 22 model ACCESSORIES – A 45 303.AA2638 * 80 to 50 mm steel hose connector 303.AA1019 * Complete Hose + cuffs 303.AA2592 * Hand brush - Dry surfaces 303.AA1012 PVC hose / max of 20mtr. 303.AA1037 Connector piece 303.AA1403 Floor brush for wet use only 303.AA1420 * Floor brush for dry use only 303.AA2659 * Double bend floor wand use with steel brush (AA1403) for wet surfaces & with brush steel (AA1420) for dry surfaces 303.AA1134 Brush on wheels + floor attachment: 80-60mm steel hose connection 303.AA1145/500 Optional cyclone for additional filter protection 303.4500 38mm hose kit (10 metres for A45) 303.AA1045/500 Flat nozzle * 303.AR3024 Main polyester filter – 20.000cm2 – Class L 303.AA1028 Hose cuff (50mm) 303.AR3025 Main polyester filter – 20.000 cm2 – Class M 303.AA1252 Optional Class H – HEPA cartridge filter * Accessories included with A 45 model TECHNICAL DATA Model A 22 / L A 45 2 3 Voltage (110 Volt / 50-60 Hz) 303.4100 303.4110 Voltage (220 Volt / 50-60 Hz) 303.4105 303.4220 Power (kW / HP) 2.3 / 3.1 3.5 / 4.6 Output Flow (M3 per h / Lt per sec) 360 / 100 540 / 150 2500 2500 Cartridge Star / Polyester 30.000 20.000 M/H G/L (3 micron) 120 270 20ltr / 20m 60 Suction inlet () 50 80 Noise level ( Db(A) ) 74 75 - 1 48 x 52 58 x 60 Height (cm) 100 150 Weight (kg) 31 65 Yes - Single phase motors (N) Vacuum Rate (mm.H2O) Type of filter / Filter material Filter surface (pocket filter) (cm2) Filter efficiency (CAT B/A per micron) Airload on filter(M3/M2/h) Capacity Isolation (CL) Dimensions (cm) Option absolute filter (Efficiency 99,995% particle size 0.18 µ m standard EN1822) www.trelawnyspt.co.uk The Trelawny A 22 appeals to a wide range of users including: - Surface preparation - Laboratories & workshops - Bakeries & food production - Building & cleaning contractors - Wood & pharmaceutical industries Brush on wheels + floor attachment (80 to 60mm steel hose connection) Filter shaker lever 44 DE-SCALING www.trelawnyspt.co.uk Needle / Chisel Scalers High power, quality design & low vibration The Trelawny range of Low Vibration needle/chisel scalers are the preferred tool for companies seeking high performance with safe working levels of vibration. Ergonomically designed with low maintenance and quick change tooling option. FEATURES • Light weight, easy to handle • Dust shroud attachments available • Low vibration & standard range available • Requires no additional tools for changing needles • Quality engineered to exceed industry expectation Always look for the Vibro-Lo label on tools designed to reduce the risk of vibration related injuries www.trelawnyspt.co.uk 46 TECHNICAL DATA • Low vibration range – Vibro-Lo ™ In-line Pistol Grip Challenger Range Part No. with BSP Valve Body NPT Part No. Needle Qty B.P.M (Blows per minute) Air Consumption Litres per second - Cubic feet per minute Noise Level LwA db(A) Vibration Level Aeq m/s2 VL223 Needle scaler 196.2103 199.2103 19 x 3mm 2.35kg (5.18lbs) 2400 1.89 lps (4cfm) 90.7 2.56 VL223 Chisel scaler 196.2213 199.2213 - 2.95kg (6.5lbs) 2400 1.89 lps (4cfm) 76.3 3.69 VL203 Needle scaler 196.2003 199.2003 19 x 3mm 2.7kg (6.0 lbs) 2400 1.89 lps (4cfm) 90.7 2.75 VL203 Chisel scaler 196.2203 199.2203 - 3.2kg (7.05lbs) 2400 1.89 lps (4cfm) 76.3 3.33 VL303 Needle scaler 196.3003 199.3003 28 x 3mm 3.51kg (7.74 lbs) 3000 2.6 lps (5.5cfm) 109.5 2.3 VL303 Chisel scaler 196.3203 199.3203 - 4.25kg (9.36lbs) 3000 2.6 lps (5.5cfm) 78.2 3.7 Model Part No. with BSP Valve Body NPT Part No. Needle Qty Weight B.P.M (Blows per minute) Air Consumption. Litres per second – Cubic feet per minute Noise Level LwA db(A) Vibration Level Aeq m/s2 1B Needle scaler 111.1000 111.1099 12 X 3mm 1.6kg 110.4 8.5 3800 1.42 lps (3.0cfm) Weight • Standard range In-line Pistol grip 1B Chisel scaler 114.1200 114.1200 - 1.5kg 98.9 8.2 2B Needle scaler 121.2000 121.2099 19 X 3mm 2.6kg 113.3 9.3 2B Chisel scaler 124.2200 124.2200 - 2.0kg 98.6 17.4 2BPG Needle scaler 123.2100 123.2199 19 X 3mm 2.6kg 113.3 12.6 2BPG Chisel scaler 125.2300 125.2300 - 2.0kg 98.6 22.4 3BPG Needle scaler 133.3100 133.3199 28 X 3mm 3.7kg 114.5 18.9 3BPG Chisel scaler 135.3300 135.3395 - 3.0kg 105.1 25.6 3000 2200 Semi pistol grip 2.6 lps (5.5cfm) 3.8 lps (8.0cfm) 3B Needle scaler 131.3000 131.3099 28 X 3mm 4.5kg 114.5 12.2 3B Chisel scaler 134.3200 134.3200 - 3.4kg 105.1 19.9 4B Needle scaler 141.4000 141.4099 35 X 4mm 5.6kg 117.4 23.5 99.7 45.1 1800 4B Chisel scaler www.trelawnyspt.co.uk 144.4200 144.4200 - 4.0kg 4.0 lps (8.5cfm) 47 Needles – a mark of excellence from Trelawny Trelawny offer the highest quality needle proven to last more than 10 times the duration of some competitor needles. Our customers benefit from less needle changes and therefore reduced downtime. All the Trelawny Needle Scalers are delivered from stock complete with 180mm long x 3mm diameter chisel tipped high performance needles. Other needle holders are available as accessories for use with 2mm and 4mm diameter needles. We also offer spark resistant needles for use in potentially hazardous areas & stainless steel for use in areas where the effect of corrosion from humidity can be a problem such as applications in the food processing industry. Varying pack sizes are offered to give customers a variety of choices, including bulk needle boxes. Standard quantities are offered from stock in packs of 6 needle sets per carton (shown below). Trelawny Range Chisel Tip Pointed Tip Size Description Part No. 3mm 6 x sets of 12 needles 413.2112 3mm 6 x sets of 19 needles 413.2119 3mm 6 x sets of 28 needles 413.2128 3mm 6 x sets of 49 needles 413.2149 3mm Box of 100 needles 453.2110 3mm Box of 1000 needles 443.2107 These needles will clean the same materials as a pointed tip, but will leave light surface marking. Flat Tip 2mm 6 x sets of 29 needles 412.1129 2mm 6 x sets of 51 needles 412.1151 2mm 6 x sets of 65 needles 412.1165 2mm Box of 100 needles 452.1110 2mm Box of 2000 needles 442.1107 3mm 6 x sets of 12 needles 413.1112 3mm 6 x sets of 19 needles 413.1119 3mm 6 x sets of 12 needles 413.3112 3mm 6 x sets of 19 needles 413.3119 3mm 6 x sets of 28 needles 413.3128 3mm 6 x sets of 49 needles 413.3149 3mm Box of 100 needles 453.3110 3mm Box of 1000 needles 443.3107 4mm 6 x sets of 19 needles 414.3119 4mm 6 x sets of 35 needles 414.3135 4mm Box of 50 needles 454.3105 4mm Box of 500 needles 444.3107 Sharpened to a conical point, these are the most effective in breaking through very hard scale on materials where some surface indentation is permissible - or where a roughening or keying of the surface is actually desirable. Spark Resistant Beryllium Copper 3mm Box of 12 needles 403.1312 3mm Box of 19 needles 403.1319 Box of 28 needles 403.1328 3mm 6 x sets of 28 needles 413.1128 3mm 3mm 6 x sets of 49 needles 413.1149 3mm Box of 49 needles 403.1349 3mm Box of 100 needles 453.1110 3mm Box of 100 needles 453.1310 3mm Box of 1000 needles (180mm long) 443.1107 3mm Box of 500 needles 443.1307 4mm 6 x sets of 19 needles 414.1119 4mm 6 x sets of 35 needles 414.1135 4mm Box of 50 needles 454.1105 4mm Box of 500 needles 444.1107 3mm Box of 1000 needles 5‟‟ (127mm)long 443.1105 3mm Box of 100 Needles 453.1207 3mm 19 x needles 5‟‟ (127mm)long 443.1115 3mm Box of 500 Needles 443.1207 The flat tips needles will reduce marking on metal surfaces and can actually give a polishing effect. For use on thin gauge metals and any surface where a light treatment is required. 2mm needle used on a welded joint produces a similar effect to shot peening, reducing stress in the weld. Pack sizes 1 carton of 6 sets H Available in 3mm flat tip only for use in potentially hazardous areas. Stainless Steel Available in 3mm flat tip form only, to be used in applications such as refurbishment of food processing machinery or areas of high humidity where the corrosive effect on needles would be prohibitive. Used on decorative concrete surfaces where contamination of the surface from carbon steel needle is undesirable. Box of 100 in durable reusable plastic container 1 individual set in a box www.trelawnyspt.co.uk 48 Chipping Hammers Chipping Hammers Chisels - Convertible to Chisel Scalers in seconds Trelawny Chisel Part No. Shank Type Chisel Length Blade Width 704.1101 *704.3101 Square 178mm 19mm Weld spatter removal 64mm Wide flat chisel for the removal of peeling paint and rust Applications 704.1103 *704.3103 Square 704.1105 *704.3105 Square 254mm 64mm Wide flat chisel for the removal of peeling paint and rust 704.1106 Square 203mm 6mm Mortar removal for re-pointing brickwork 704.1107 *704.3107 Square 254mm 19mm Flat chisel for weld spatter and sand cast cleaning 178mm 1 - Standard Scalers 1 - Also available as a Kit: Kit supplied with the Needle Scaler fitted with 3mm needles together with a chisel holder, an anvil and a 3/4” blade chisel to enable the tool to be converted to the chisel scaler model 2 - Low Vibration Scalers * 704.1110 *704.3110 Square 178mm 50mm Spark resistant Aluminium Bronze for use in harzardous areas 704.1112 Square 178mm Moil Point Concrete chipping 704.2105 Square *704.3205 chisels to suit Low vibration Range – VL203-223-303 178mm Weld flux and thick 35mm coating removal symbol denotes aluminium bronze chisels for use in potentially hazardous areas Cranked 2 - Challengers also available as a Kit: Kit supplied with the Challenger Needle Scaler fitted with 3mm needles together with a chisel holder, an anvil and a 3/4” blade chisel to enable the tool to be converted to the chisel scaler model Models VL223 Kit VL203 Kit VL303 Kit Kit BSP Part No. 196.2113 196.2013 196.3103 Kit NPT Part No. 199.2113 199.2105 199.3103 Low Vibration Kits Description: VL303 Kit. BSP Part No. 196.3105 Kit includes: 700.3003: Black carry case 196.3003: VL303 needle scaler* 805.0601: Allen key (6mm hex.) 419.3003: ½” chisel holder VL303 610.3003: VL 303 anvil (chisel holder) 816.3003: 4 x plastic ball (6mm diam.) 704.3101: VL chisel ½” square x ¾” wide 819.2375: Connector ¼ BSP T – 3/8 stem www.trelawnyspt.co.uk *NPT Part No.: 199.3003 49 Accessories – A Full Range of Scaler Accessories Dust Shrouds D Trelawny Dust Collector - Recommended Needle scalers can be fitted with dust shroud KV 30 Electric & KAV 30 Air - Double filtration system Low vibration range VL223 VL203 VL303 Shroud part no. 418.2003 418.2003 418.3003 Complete tool fitted with shroud – part no. 139.2103 139.2003 139.3003 2B 2BPG 3BPG Shroud part no. 418.2200 418.2200 418.3040 Complete tool fitted with shroud part no. 139.2000 139.2107 139.3107 - Floor tool kit for general cleaning work - Disposable paper filter or re-usable cloth bag - Thermal cut out switch to protect motors Standard range - Twin 1000 watt motors for the electric version - Optional HEPA filter available – for collection of hazardous dust TVS - Trelawny Vacuum System Whip Hoses Lubricators Trelawny offers a wide range of whip hoses to suit all different ¼” BSP inline lubricators connection with compressors and tools. 421.1000 Air hose / ¼” BSP / 0.5 m. claw 431.3500 Air hose/ ½” NPT & open/ 0.9 m. 421.3004 Air hose / 3/8” NPT, Q.C / 1.2 m. 421.3502 Air hose/ ¾” NPT & open/ 0.9 m. 421.3450 Air hose ¼” BSP claw – 2 m. 421.3503 Air hose/ ¾” NPT & claw/ 0.9 m. 421.3452 Air hose 3/8” BSP claw – 2 m. 421.3504 Air hose/ 3/8” NPT & open/ 0.9 m. 421.3505 Air hose/ 3/8” NPT & claw/ 0.9 m. 421.3515 Air hose/ 3/8” Q.C./ 10 m. 421.3540 Air hose/ ¼” BSP Q.C./ 10 m. 421.3545 Air hose/ 3/8” BSP Q.C./ 10 m. Part No. 859.1530 Dimensions (LxWxH) 82.55 x 57.15 x 61.91 mm Weight 0.36 kg Bowl Capacity 0.031l Fall Arrester Whip Checks After studying the market, Trelawny have developed their new Fall Trelawny recommends the use of a whip check on all Arrester to avoid losing/damaging tools as well as helping to compressor hose assemblies when used prevent potential Health & Safety risks. with the Trelawny pneumatic tool or machine ranges. “safety clip or line not supplied” Part No. 815.5550 Part No. for VL303 Fall Arrester: 720.3003 Part No. for 3BPG/VL223/VL203 Fall Arrester: 720.2003 Available for both Needle and Chisel Scalers www.trelawnyspt.co.uk The whip checks are a safety device to prevent risk of hose whipping in the event of two hoses becoming uncoupled while under pressure. 50 PPT Handheld Scarifiers - Peening Preparation Tools „The real alternative to small area shot blasting‟ The PPT range of hand scarifiers utilise the 3MTM brand of rotopeenTM „C‟ flaps to offer a captive shot method of surface preparation. Used with the range of Trelawny TVS dust collectors, the PPT will remove hazardous materials such as lead based paints and contaminated particles rapidly and dust free. D APPLICATIONS PPT being used decommissioning in the process of nuclear A range of steel and concrete substrates can be cleaned and prepared to provide a keyed surface using these high production tools. Ideal for the removal of: - Alkyds - Mastics - Adhesives - Lead based paints - Coatings corrosion www.trelawnyspt.co.uk Removing coatings to a bare metal finish 51 ACCESSORY RECOMMENDATION PER APPLICATION: HEAVY LIGHT SCALING BURNISHING Star cutter Beam cutter Aggressive removal of thick coatings Removal of hard coatings, less aggressive than star Part No. 312.S200 Part No. 312.R200 APPLICATIONS 3MTM Heavy Duty RotopeenTM „C‟ type Flap Removal of light paint and rust to a bare metal finish Part No. 312.MRPC 3MTM 'C' type flap Star Beam - - - Radioactive waste removal and capture Ships decks: - Non-slip coatings - - General paint removal Construction: - Plaster removal - Ceiling / wall paint removal - Ceiling / wall paint removal - - Floor marking removal - Floor marking removal - Adhesive removal - Adhesive removal - - Sealant removal - -Paint removal -Sealant removal - - - Protective coating removal Nuclear: Factory Floors: Swimming pools: Bridge maintenance: Pipeline maintenance: TECHNICAL DATA Cutting width Cutting Media Part No. 50mm 100mm „C‟ Flaps Power Weight Kg Vibration level Aeq m/s2 Air 4.28 3.6 Air 5.77 9.8 Air 4.89 4.5 Air 6.47 4.6 Star Cutters AIR MODEL 194.0205 √ 194.C205 √ √ √ 194.0405 √ 194.C405 √ √ √ Pneumatic model 194.C405 100mm cutting width with star cutters RPM for pneumatic version is 2700 RPM Air Consumption 30cfm or 840 litres per minute ELECTRIC MODEL 195.1215 √ √ 110v 1ph 50Hz 4.61 4.5 195.1217 √ √ 110v 1ph 60Hz 4.61 4.5 195.1220 √ √ 220v 1ph 50Hz 4.61 4.5 195.1415 √ √ 110v 1ph 50Hz 5.23 5.2 195.1417 √ √ 110v 1ph 60Hz 5.23 5.2 195.1420 √ √ 220v 1ph 50Hz 5.23 5.2 Electric model 195.1220 50mm cutting width with rotopeenTM „C‟ Flaps RPM for electric version is 2000 RPM D Designates tools & machines designed as standard or with optional attachments for use with Trelawny range of dust collectors for the containment of hazardous & nuisance dust Always look for the Vibro-Lo label on tools designed to reduce the risk of vibration related injuries www.trelawnyspt.co.uk 52 Long Reach Scrapers LR One tool, multiple applications APPLICATIONS Removal of: -Ice -Floor tiles -Residue -Metal slag -Adhesive -Rubber coatings -Asbestos -Roofing materials -Linoleum -Chemical spillages -Carpeting -Bituminous products FEATURES • Quick change chisel release • Unique „LITE‟ weight version • Air efficient & economical to use • Available in 2ft, 4ft, 5ft and 6ft lengths • Three tools in one: chipping, scraping, de-scaling Ceramic tile removal www.trelawnyspt.co.uk 53 Three tools in one Floor vinyl removal SCRAPING CHIPPING DE-SCALING Plaster removal Available as a kit – Part no. 136.3490 Long Reach 4ft LITE Chisel Scaler (136.3498) + 2” chisel (705.1106) FOR USE IN HAZARDOUS AREAS Spark resistant Aluminium Bronze Chisels available + 4” scraper blade (431.3504) H + needle attachment (415.3532) see separate accessories sheet for needle, chisel & scraper options TECHNICAL DATA Air Consumption B.P.M (Blows per (Litres per minute) second - Cubic feet per minute) Noise level LwA db(A) Model BSP Part No. NPT Part No. Weight Length 2ft Chisel Scaler 136.3200 136.3299 4.6kg 740mm 84 Standard 4ft Chisel Scaler 136.3400 136.3499 6.2kg 1100mm 84 5ft Chisel Scaler 136.3500 136.3599 5.9kg 1400mm LITE 4ft LITE Chisel Scaler 5ft LITE Chisel Scaler 6ft LITE Chisel Scaler 2200 2.1 lps (4.5cfm) 86 136.3498 136.3497 3.0kg 1100mm 89 136.3598 136.3597 3.4kg 1400mm 89 136.3698 136.3697 3.8kg 1710mm 84 - Air pressure: 6.2 bar - All models available as needle scalers by changing chisel/scraper with the needle attachment Part No. is 415.3532 H Trelawny offer low or cold spark alternative chisels & needles in aluminium bronze & beryllium copper materials to reduce the risk in potentially explosive areas www.trelawnyspt.co.uk 54 Long Reach Chisel/Scraper Accessories Trelawny chisel Part No. Chisel length Blade width Applications 705.1100 229mm 50mm (2”) Spark resistant aluminium bronze for use in hazardous areas 705.1101 229mm 25mm (1") Flat chisel for sand cast chipping 705.1102 203mm 100mm (4") Asphalt cutter / paint removal / general chipping applications 705.1106 229mm 50mm (2") Removal of linoleum from floor base 705.1112 203mm 100mm (4”) Spark resistant aluminium bronze for use in hazardous areas 705.2102 203mm 100mm (4") Floor tile removal 708.1100 203mm (8") Comb holder For use with comb insert 708.1101 25mm (1") 38mm (11/8") Comb insert Brick cleaning and reclamation Symbol denotes aluminium bronze chisels for use in potentially hazardous areas All long reach scrapers are available as needle scalers by changing the scraper / chisel with the needle attachment Part No: 415.3532 Trelawny scraper assembly Part No. Flat edge blade pack Bevelled blade pack Blade width Applications 431.3504 439.3504 (Pack of 5) - 102mm (4") Adhesive and paint build up removal 431.3508 439.3508 (Pack of 5) - 203mm (8") Paint and coating spillage removal 431.3512 439.3512 (Pack of 4) - 305mm (12") Carpet and tile removal 431.3904 - 439.3524 (Pack of 5) 102mm (4") Bevelled Stubborn adhesive removal 431.3908 - 439.3528 (Pack of 5) 203mm (8") Bevelled Carpet and tile removal 431.3912 - 439.3522 (Pack of 4) 305mm (12") Bevelled Adhesive removal Button head screw Part No. 806.0816 Nylon insert nut Part No. 824.0800 Blade holder: 641.3512 www.trelawnyspt.co.uk Flat Edge 431.3508 Bevel Edge 431.3908 55 Whirl-Away Rotary Scaler Powerful electric & air machines This tool allows the cleaning, keying and preparing indoors and outdoors walls on steel or concrete floor surfaces. This is the perfect tool to use for refurbishment of walls for re-plastering, keying or applying sealant coats. SPARE PARTS Part No. 475.3144 Description 5/ “ 8 whirl-away rotary scaler head only 475.3145 M14 whirl-away rotary scaler head only 437.3165 Vacuum shroud 475.3146 475.3147 5/ “ 8 whirl-away rotary scaler head with vacuum shroud Rotary scaler with vacuum shroud but without power sources. Choose from following collar sizes to suit required power source: M14 whirl-away rotary scaler head 41 / 46 / 51 / 61 / 74 mm with vacuum shroud Wall application Before Accessories 320.3110 Star cutters (steel) 49 per set 320.3112 Tungsten tip cutter 21 per set 320.3114 Solid tungsten carbide cutter 28 per set 812.1080 Spacer Washer 35 per set After Brick Application TECHNICAL DATA Electri c Air D Model Part No. Weight (kg) Voltage Power (W) Speed (rpm) Whirl-away rotary scabbler 150mm 110V complete with shroud 175.3149 5.65 110V 1400 3000 (maximum) Whirl-away rotary scabbler 150mm 220V complete with shroud 175.3150 5.65 220V 1400 3000 (maximum) Whirl-away rotary scabbler 150mm complete with shroud 175.3147 4.95 8 cfm - 2400 (maximum) Designates tools & machines which can be used with Trelawny range of dust collectors for the containment of hazardous & nuisance dust www.trelawnyspt.co.uk 56 SF Pneumatic Handheld Scaling Hammers Rust removal on ships deck using 153.5300 triple head scaler Ideal tools for the removal of thick scale, heavy corrosion and hard coatings. Lightweight, easy to handle. AREAS OF APPLICATION FEATURES -Vibration reduced single head model to reduce risk of vibration - Pipes related injuries - Ship decks -Spark resistant beryllium copper replacement heads to reduce risk - Oil platforms of explosion in potentially hazardous areas - Storage tanks -Detachable taper fit cutter head reduces cost of replacement and - Bridge structures extends piston life ACCESSORIES ¼” BSP inline lubricators Whip checks Part Number: 859.1530 Part Number: 815.5550 CONSUMABLES Cruciform taper fit cutterhead (fitted as standard) Bush hammer taper fit cutterhead for optional stone work Part No. To suit models Common tapered piston Tungsten carbide tipped head 426.5351 151.5100 / 196.5095 / 153.5300 612.5301 Beryllium copper spark resistant 606.5303 151.5110 / 153.5310 612.5301 Tungsten carbide tipped head 426.5352 151.5105 / 153.5305 612.5301 Above consumables are compatible with Trelawny ScaleForce Eleven pneumatic deck hammer TECHNICAL DATA Taper fit head Air pressure: 6.2 bar Weight Length (mm) Working height (mm) B.P.M (Blows per minute) Air Consumption (Litres per second / Cubic feet per minute) Noise Level db(A) Vibration Level Aeq m/s2 151.5100 151.5110* 2.5kg 485 152.5 3000 3.3 lps (7cfm) 88.1 6.8 Low vibration single head 196.5095 2.5kg 465 140 3000 3.3 lps (7cfm) 92.5 3.7 Triple head 153.5300 153.5310* 3.7kg 485 152.5 3000 X3 3.3 lps (7cfm) 92.7 13.4 Model Tool Part No. (Fitted with cruciform head) Single head * Fitted with beryllium copper spark resistant taper fit cutter head www.trelawnyspt.co.uk 57 ScaleForce Eleven Pneumatic Deck Hammer SF11 Eleven heads gives 33,000 blows per minute Reduce your blast media costs! The SF11 will fracture and reduce scale, corrosion and thick coatings in minutes. Ideal for applications on ship decks, tank bottoms, bridge decks and floating platforms. Used ahead of grit blasting to breakdown coatings, significantly reduces cost of spent blast media & increases surface preparation productivity. FEATURES -Vibro-Lo reduces the risk of vibration related injuries -Spark resistant beryllium copper replacement heads reduce the risk of explosion in potentially hazardous areas -Detachable taper fit cutter head reduces cost of replacement and extends piston life D -Optional vacuum shroud reduces hazardous & nuisance dust when used with TVS approved dust collectors www.trelawnyspt.co.uk 58 Compact body design With Trelawny SF11 you can access less than 12”(300mm) across for working between structures and up to 5/8”(15mm) from edges. Deck de-scaling The low profile body and adjustable handle enables access under pipes and other constructions to 150mm. Deck de-scaling TVSTM - Trelawny Vacuum System Where control of nuisance and hazardous dust is necessary Trelawny ScaleForce Eleven can be supplied with: -vacuum shroud Part No: 437.0100 Vacuum shroud (above) D KAV30 dust collector (right) -and pneumatic dust collector Part No: 303.10KAV30 /WD Part No: 815.5550 Whip checks Trelawny Vacuum System On model: 159.5912 – ask for details Part No: 859.1575 ¾” BSP inline lubricators TECHNICAL DATA Model SF11 Part No. Weight kg Height mm Width mm Cutting Width mm B.P.M (blows per minute) Air Consum. (litres/second – Cubic feet/minute) Noise Level db(A) Vibration Level Aeq m/s2 Standard Machine with Dust Shroud 159.5912 38 1210 282 252 11 X 3000 33lps (70cfm) 113.1 5.76 Standard Machine 159.5910 Machine fitted with Beryllium Copper Heads 36 1210 282 252 11 x 3000 33lps (70cfm) 113.1 5.76 159.5930 ACCESSORIES Cruciform taper fit cutter head Bush hammer taper fit cutter head Beryllium copper cruciform taper fit cutter head Part No. 426.5351 Part No. 426.5352 Part No. 606.5303 Piston to fit above cutter heads Part No. 612.5301 www.trelawnyspt.co.uk 59 Hydraflex Hold Cleaning Gun Specifically designed for hold cleaning on bulk carriers and cargo vessels of all sizes, the Hydraflex uses a combination of water and compressed air resulting in a powerful, tightly compressed jet of water able to reach up to 30 metres (100ft). Trident Neptune Deck De-scaler TRELAWNY Proven reliability over many years has made the Trident Neptune machines the first choice for de-scaling onboard ships. The machines will rapidly remove scale, rust, paint and other unwanted deposits, leaving a good surface suitable for priming/painting or coating application. www.trelawnyspt.co.uk 60 REACHING OUT TOGETHER Trelawny‟s experienced staff are always pleased to advise customers on any technical or application related requirements. Trelawny Customer Education Centre provides professional training, demonstration and hands on experience for its current range of products. CUSTOMER COMES THE RIGHT PEOPLE IN FIRST THE RIGHT PLACE Competence means putting know how into practice. From conception through development to testing, marketing and distribution, excellence in service is a belief that permeates throughout Trelawny. With a qualified team of engineers, Trelawny is continuously in a position to anticipate the future needs of its‟ customers, exploit new technology and allow for a prompt despatch service. A network of appointed overseas and UK based distributors are supported by a focused customer service department and backed up by a competent team of technical support engineers. Thanks to the knowledge and expertise gained since its inception, Trelawny is established today as a very reputable & highly Marketable name synonymous with quality. D Environmentally acceptable by design, under its trade mark Vibro-Lo, TRELAWNY is at the forefront of operator protection in its objective to reduce vibration levels across its range and offer solutions for the containment of hazardous materials, nuisance dust and debris. TRELAWNY tools are thoroughly tested under specified conditions in accordance with applicable internationally recognised standards. TRELAWNY also operates a policy of continuous product development and refinement. Trelawny‟s extensive portfolio of satisfied customers has derived from being known as a leader in surface preparation equipment with a long standing reputation for quality and reliability. Manufactured Locally, Sold Worldwide Your problems are our opportunities Tel: +44 (0) 1926 883781 Trelawny House, 13 Highdown Road Sydenham Industrial Estate, Leamington Spa, Warwickshire, CV31 1XT, United Kingdom Fax: +44 (0) 1926 450352 Skype: lbryant.trelawny Email: [email protected] Web: www.trelawnyspt.co.uk © Trelawny September 2013 Edition www.trelawnyspt.co.uk
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