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APL APOLLO TUBES LIMITED
36, Kaushambi, Near Anand Vihar Terminal, Ghaziabad-201010, (U.P.), INDIA
T: +91 120 4041400 | F: +91 120 4041444
Concept & Design : www.studiog.co.in
i n f o @ a p l a p o l l o . c o m | w w w. a p l a p o l l o . c o m
Company Profile
Contents
Our Journey
1
Product Mix Spread
What sets us apart
3
Key Achievements
5
Board of Directors
7
Our Products
8
Manufacturing Excellence
12
Brand Building
15
Clientele & Approvals
19
Contact Us
21
Tube Galvanizing introduced in South. Modernization and
capacity enhancement drive across India
Completed the Hosur project successfully and introduced Rotary
Sizing Mill (RSM) technology for the first time in India. Also,
commissioned another sheet galvanising plant in South India.
Received ISO 14001:2004 and OHSAS 18001:2007 certifications.
Changed name to APL Apollo Tubes Limited. Acquired Llyods
Line Pipes Limited as another 100% subsidiary
Initiated the establishment of Unit-II at Hosur, Tamil Nadu, across
24 acres (capacity 2,00,000 MTPA) UL, CE, SGS France
cerfications came along with various approvals and accreditations
Acquired Shri Lakshmi Metal Udyog Limited as another 100%
subsidiary
Acquired Apollo Metalex Pvt. Ltd (100% subsidiary) with coil
galvanising capacity of 24,000 MTPA; total tube
manufacturing capacity reached 125,000 MTPA
Inducted a modern slitter, second galvanising bath, fully
automatic threading machine and diversified into structural
pipes and pre-galvanised pipes
Added another high-speed tube mill from Gallium
1.5" to 4”
Introduced the latest technology from Kusakabe (Japan) at its
gallium tube mill; the Company received the ISO 9001:2000
certification
Commissioned a new tube mill (3-8" diameter) and modern
gallium mills
Floated an IPO of 2.19 mn shares of ` 10 each at a premium
of ` 20 with detachable tradable warrants; mobilised
` 43.80 mn
Started operations at a new galvanising plant; received an
ISI cerfication
2012
2011
2010
2009
2008
2007
2006
2004
2002
2000
1995
1994
Became a Public Limited Company
1993
Capacity increased to 24,000 MTPA
1989
Started producing 6,000 MT annually for ERW black
pipes in Sikandrabad, U.P. (near Delhi)
Founded as a Private Limited Company by the
Late Mr. Sudesh Gupta; started manufacturing steel
tubes
1
1987
1986
2
What sets us apart
Multi-locational Facilities
Being the only manufacturer having 5 plants spread
across the North, West and South India, we are capable
of delivering materials to all parts of the country in a
shorter period than others.
APL APOLLO
Branch Network
Having the largest branch network of more than 15
branches spread in different states, we are capable of
providing finished products to our customers according
to their needs.
UNIT-I
UNIT-II
APOLLO
METALEX
LLOYDS
LINE PIPE
240000 MT
288000 MT
72000 MT
144000 MT
72000 MT
•ERW BLACK
ROUND TUBES
• ERW BLACK
ROUND TUBES
• COIL
GALVANISING
FACILITY
• API LINE
TUBES
• COIL
GALVANISING
FACILITY
• HOLLOW
SECTION
• HOLLOW
SECTION
• PREGALVANISED
TUBES
• PREGALVANISED
TUBES
(ROUND &
HOLLOW
SECTION)
• HOT DIP
GALVANISED
TUBES
• HOT DIP
GALVANISED
TUBES
3
1
• ERW BLACK
ROUND TUBES
• HOLLOW
SECTION
• HOT DIP
GALVANISED
TUBES
• LARGE DIA
BLACK ROUND
TUBES
& HOLLOW
SECTION
APL Apollo is the only manufacturer in the industry to have
a product range of over 350 products that vary from round
tubes to hollow section, 1/2” to 14” in outer diameter, 0.7
mm to 10.0 mm in wall thickness, 3mtrs to 12mtrs in
length and surface protection such as self-coated,
oil/varnished, hot dip galvanised and pre-galvanised.
Bur-free Ends
We have cold saws installed on the mills, which provide
bur-free ends of hollow section that helps in easy welding
and joining of the tubes and providing strength to them.
Apart from this we do end-facing of the round tubes
which provides 100% bur-free end tubes.
SHRI LAXMI
METAL
‘0' Ovality
• PREGALVANISED
TUBES
(ROUND
& HOLLOW
SECTION)
Wide Range
• ERW BLACK
ROUND TUBES
• HOLLOW
SECTION
• PREGALVANISED
TUBES
(ROUND &
HOLLOW
SECTION)
Being one of the few manufacturers in the world having
online Rotatory Sizing Mill, we are capable of providing
tubes with minimum ovality for high precision end use.
Technological Advancement
APL APOLLO has always been a pioneer in adapting the
latest technologies whether it is pre-galvanised lines, cold
saws, high speed mills from Europe and Japan or the
unique Rotatory Sizing Mills which help in providing you
with the best quality rolled tubes.
Raw Material
We acquire 100% tested, best quality hot rolled coils for
rolling our tubes which makes our tubes high pressure
resistant with high strength.
Brand Equity
We market our products under APL APOLLO brand which
enjoys a good reputation not only in India but in overseas
markets as well.
Bundling Facility
Installed with automatic bundling machines, we are
capable of providing a proper bundled pack of tubes
which provides an advantage of proper handling and also
helps in reducing damages.
Certifications
The Company's products are certified by reputed
international agencies like SGS (France), Underwrites'
Laboratories (USA) and CE (Europe); It received the
Recognised Export House status and is also ISO
9001:2008, ISO14001:2004 and OHSAS 18001:2007
certified. Additionally, all its products are BIS-marked.
4
2
Key Achievements
• Enhanced capacity by almost 10
times in just six years
Client wise break-up
2500
5.98%
• Created a robust portfolio of
innovative products
Dealer Network
8.89%
OEMs and Projects
2000
Government Supply
CAGR 49%
• Built a strong Pan-India distribution
network
1500
• Entered a number of global markets
1000
• Delivered what our customers
wanted
• Invested in environment-friendly
processes
44.95%
International Market
40.18%
500
0
2008-09
2009-10
• Enriched employee skill-sets
2010-11
2011-12
2012-13
Annual Turnover in ` (Cr)
• Practiced ethical values
Unit wise break-up
Product Wise Break-up
9%
Industry wise break-up
18%
9%
29%
18%
44%
9%
Agriculture, Irrigation
6%
Automobile
20%
24%
36%
Real Estate and Construction
21%
22%
18%
Oil and Gas
Aviation
Railways
3% 3%
9%
Ports
Electric Poles
Metal Engineering and Fabrication
1%
1%
1%
Unit-I
Hot Dip Galvanised Tubes
Unit-II
Pre-Galvanised Tubes
Apollo Metalex
Black Round Tubes
Lloyds Line Pipe
Hollow Section
Exports
Government Supply
Shri Laxmi Metal Udyog
5
1
1
6
Key Acheivments
Board
of Directors
Our
Mr. Sanjay Gupta
Chairman
7
1
PRODUCTS
Mr. Ashok Gupta
Managing Director
Mr. Vinay Gupta
Mr. Sameer Gupta
Director
Director
Mr. Aniq Husain
Mr. S.T. Gerela
Director
Director
Mr. Rakesh Jinsy
Mr. C. S. Johri
Director
Director
2
Round Tubes
Hollow Section
Outside Diameter : 21.3mm-355.6mm
Thickness Range : 0.7mm-8.0mm
Length : 3.0 meter to 12.0 meter
Size -
APPLICATIONS
• Liquid Transmission
• Idlers
• Mechanical and General Engineering
• Structural
• Water and Sewage
• Water Wells
• Fire Protection
• Fencing
& Many more...
PRODUCTION STANDARDS
• IS:1239(Part-I)/2004, BS:1387-1990
• DIN2439,DIN2440,DIN2441,DIN2444
• EN10255:2004,EN10240:1998
• IS:9295-1983
• IS:3601-1984
• IS:1161-1998
• IS:3589/2001
• IS:4270:2001
• ASTM A-53 GR A&B SCH 20/40/80
• ASTM A-795
• ASTM A-135
TESTS PERFORMED
• Hydrostatic Test
• Eddy Current Test
• Flatteninig/Flaring Test/Bend Test
• Chemical Analysis
• Other Tests as required by the Standard
RHS 20*15-300*250
SHS 20*20-275*275
Thickness: 1.0 mm to 8.0 mm
Length: 3.0 meter to 12.0 meter
Black
(Self Colored Uncoated)
APPLICATIONS
• Construction
• Machinery
• Automotive
• Furniture
• Storage System
• Transmission Tower
Black
(Self Colored Uncoated)
PRODUCTION STANDARD
• IS4932:1997
• EN10219-1:2006
• ASTM A-500
Oiled/Varnish
Hot Dip Galvanised
TESTS PERFORMED
• Visual and Dimensional Inspection
• Tensile Test
• Flatting and Flaring Test
• Impact Test
• Chemical Analysis
• Plain End-square cut
• Cut Lengths
SURFACE PROTECTION
• Black (Self Coloured Uncoated)
• Varnish/Oil Coating
• Hot Dip Galvanised
• Pre-Galvanised
Oiled/Varnish
Hot Dip Galvanised
FINISHING OPERATIONS
• Plain End
• Threaded and Coupled
• Grooved
• Cut Lengths
SURFACE PROTECTION
• Black (Self Colored Uncoated)
• Outside Protective Coating-Oil/Varnish
• Hot Dip Galvanised
• Pre Galvanised
NOTE: For details please refer specification sheet.
91
Pre-Galvanised
Pre-Galvanised
NOTE: For details please refer specification sheet.
10
API Tubes
This category of steel tubes is generally made out of MS material.
The purpose of this specification is to provide standards for pipe suitable
for use in conveying gas, water and oil in both the oil and natural gas
industries. This specification covers welded steel line pipes. It includes
plain-end, threaded-end and belled-end pipes, as well as through-theflow line (TFL) pipes and pipe with ends prepared for use with special
couplings. Although the plain-end line pipe meeting the specification is
primarily intended for field makeup by circumferential welding, the
manufacturer will not assume responsibility for field welding.
Manufacturing
EXCELLENCE
5L
This International Standards specifies requirement for the manufacturing
of two product specification levels (PSL 1 and PSL 2) of seamless and
welded steel pipes for use in pipeline transportation systems in the
petroleum and natural gas industries.
This International Standard is not applicable to cast pipe.
5CT
This International Standard specifies the technical delivery conditions for
steel pipes (casing, tubing, plain-end casing liners and pup joints),
coupling stock and accessories and establish requirement for two
Product Specification Levels (PSL – 1 & PSL – 2). These steel pipes are
used as casing or tubing for wells in the petroleum and natural gas
industries.
NOTE: For details please refer specification sheet.
11
1
14
Raw Material Procurement
BIS Approvals
IS : 1239
ERW Mild Steel Tubes and Galvanised from 15mm NB upto and including 100mm NB in Light Class and
15mm NB upto and including 150mm NB in Medium and Heavy Class, Plain as well as Socketed Ends as per
IS:1239 (Part–I)/2004.
2004 (Part 1)
IS : 4923
ERW Hollow Steel Sections for Structural use as per IS:4923/1997. Covering all sizes and grades and
thickness upto 8.00mm. The grades are YST 210, 240 & 310.
1997
IS : 3589
ERW Steel Pipes for Water and Sewage to IS: 3589:2001. Sizes from 168.3mm to 323.9mm O.D., thickness
upto 8.00mm in grade Fe 330, 410 & 450.
2001
IS : 4270
ERW Steel Tubes used for water wells to IS: 4270: 2001. Sizes from 100mm NB upto and including 200mm
NB in grade Fe 410.
2001
IS : 3601
Manufacturing Process
ERW Steel Tubes Black and Galvanised used for mechanical & general engineering purpose to IS 3601:1984.
Sizes from 21.3mm OD and upto and including 165.1mm O.D Plain ends in grade WT 200.
2006
UNCOILER
DISPATCH
STOCK
PHYSICAL
INSPECTION &
WEIGHING
ULTRASONIC HYDRO
TESTING
TEST
IS : 9295
ERW Steel Tubes for Idlers, Belt Conveyors conforming to IS 9295:1979. Sizes from 63.5mm O.D. to 219.1mm
O.D., upto thickness 7.10 mm, in ERW Grade YST 210, 240.
END FACING
1983
IS : 1161
ERW Steel Tubes for Sructural Purposes conforming to IS: 1161/1998. Sizes from 15mm to 300mm NB, Light,
Medium & Heavy, in grade YST 210,240 & 310.
WELDER
1998
COOLING
ECT
LEVELLER
RAW
MATERIAL
SHEAR
BEAD
REMOVAL
FORMING
MILL
Accreditations
• ISO 9001 : 2008
• OHSAS 18001 : 2007
SIZING
SECTION
• EN 10219 : 2006
TURKSHEAD
• ISO 14001 : 2004
• UL 852
CUTOFF
1
12
• SGS
13
Quality : The Essence
An Aspect That
Brings Respect
Quality has always been synonymous with
customer satisfaction and that’s how we aim at it.
Stringent quality checks, ISO compliance and
rigorous product testing we do is all for the sake of
unparalleled quality.
Raw Material Quality Tests
•
Tensile
•
Chemical
•
Physical (Visual) Inspection
•
Thickness Measurement
Finished Product Quality Tests
•
Destructive Testing (Flattening/Flaring)
•
Length Measurement
•
Visual Dimensional
•
Hydro Testing
•
Bend Test
Technological Upgradation
14
1
•
Cold Saws
•
Rotary Sizing Mill
•
Automatic Bundling Machines
•
Enhanced Mills
•
Automatic Varnishing System
•
CNC Machines for Re-Profiling of tools
Brand
BUILDING
A brand gradually
EXHIBITIONS
built on ethics
INCENTIVE TOURS
USP POSTERS
INSENTIVE TOUR
GOLD SCHEMES
16
17
DEALER/RETAILER MEETS
Clientele &
Approvals
PLUMBER MEETS
SHOWCASE
18
1
DEALER SIGNAGE BOARDS
14
Engineering & Construction Departments
•
•
•
•
•
•
•
•
•
City & Industrial Development Corporation of Maharashtra
Ltd. (CIDCO)
ECONOSTO Mideast, Dubai
Engineering Design and Consulting Organization, Delhi
EEPC, New Delhi
Steel Authority of India Ltd. (SAIL)
Delhi Metro Rail Corporation Ltd.(DMRC)
Maharastra Jeevan Pradhikaran, Navi Mumbai (MJP)
Central Public Works Department, New Delhi (CPWD)
Bengaluru Metro Rail Project-RITES Consultants (BMRC)
Power & Communication
•
•
•
•
•
•
•
Bharat Heavy Electricals Ltd. (BHEL)
Noida, Trichy, Bhopal, Bengaluru, Chennai & Ranipet
NTPC Limited
Mahagenco-Mumbai
Sijcon Consultant Pvt. Ltd.
Bharat Sanchar Nigam Ltd., Cochin & Udhampur (BSNL)
SE Composites Ltd.
Suzlon Wind International Ltd.
•
•
•
•
•
•
•
•
Hindustan Zinc Ltd., Udaipur (HZL)
ALUPRO Building Systems Pvt. Ltd.
B.L.Kashyap & Sons Limited
Navyuga Engineering Co. Ltd.
IRCON, New Delhi
IJM India Infrastructure
Simplex Infrastructure
DLF Construction Division, Gurgaon
Automobile Sector
•
•
•
•
Vehicle Factory Jabalpur, M.P.
Rajasthan State Road Transport Corporation (RSRTC)
Ashok Leyland
Tata Marcopolo
Sugar Industry
•
•
•
Triveni Engineering & Industries Ltd, U.P.
Bajaj Hindustan Ltd.
King Sugars
Chemical Industry
•
Jubilant Organosys, U.P.
Oil & Gas Sector
•
•
•
•
•
•
•
EIL(Engineers India Limited), New Delhi
MECON, Ranchi, Jharkhand
BPCL, Mumbai
GSPC Gas Company Limited, Gandhinagar
Indian Oil Corporation Limited, New Delhi (IOCL)
HPCL
Gujrat Gas Supply
Prefab Industry
•
•
•
•
•
•
BNAL Prefabs Pvt. Ltd., Chandigarh
Modern Prefab Systems Pvt. Ltd.
Shilpkar
NCL Industries Ltd.
S.G. Engineering
Sintex Industries Ltd.
Water Supply & Fire Fighting Sector
Water Supply Sector
•
•
•
•
•
•
•
•
Potential Service Consultants (P) Ltd.
Pune Mahanagar Palika
H.M. Nagesh, Bengaluru
Sampath Kumar Associates Pvt. Ltd., Bengaluru
UNICEF
Uttar Pradesh Jal Nigam, Lucknow (UPJN)
Uttaranchal Pey Jal Nigam, Dehradun
Gujarat Water Supply & Sewerage Board,
Gandhinagar (GWSSB)
Scaffolding Industry
Engineering & Construction Industry
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
20
1
Vehicle Factory Jabalpur, M.P
Rajasthan State Road Transport Corporation (RSRTC)
Ashok Leyland
Tata Marcopolo
Kirby Building Systems India Ltd.
L&T
Reliance Industries, Mumbai
Gammon India Ltd.
Simplex Concrete Piles India Ltd.
Nagarjuna Construction Ltd., Hyderabad
Interarch Building Products Ltd., U.P.
Electrotherm India Ltd, Ahmedabad
Omaxe
B.G. Shirke Construction Technology Pvt. Ltd.
NICCO
Era Construction Ltd.
D.S. Construction
Ramky Infrastructure Ltd.
Adani Agri Logistic Ltd, Ahmedabad
North Eastern Railway, Gorakhpur
•
•
Turbo Scaffolding, Ludhiana
L & T, Delhi
Agriculture Equipment Industry
•
•
•
Uniparts India Ltd, Noida
SKG, Ludhiana
Gripwel Fastner
Automobile Industry (Bus Body Fabrication)
•
•
•
•
•
•
Ashok Leyland
Tata
Marcopolo
Automobile Corporation of Goa Ltd.
Haryana Roadways
Rajasthan Roadways
Fire Fighing Industry
•
•
Firepro System (P) Ltd., Bengaluru
Fire and Security Association of India (FSAI)
Contact Us
Corporate Office/Plants
CORPORATE OFFICE
36, Kaushambi, Near Anand Vihar Terminal,
Ghaziabad-201010
Uttar Pradesh, INDIA
Landline: +91 120 4041400
Fax: +91 120 4041444
Corporate Office
Plants
Wholly Owned Subsidiaries
Branches/Warehouses
22
1
23
North India
West India
FARIDABAD
Mr. Manvindra Giri
M: +91 8130007520
E: [email protected]
Khasra No.12-13, Sahpur Road,
Sikri Ballabhgarh, Faridabad-121004
Haryana
KANPUR
Mr. Nandkishor Agarwal
M: +91 8130007526
E: [email protected]
128/69, D Block Kidwai Nagar,
Kanpur- 208011
Uttar Pradesh
GHAZIABAD
Mr. Nandkishor Agarwal
M: +91 8130007526
T: +91 120 4542270
E: [email protected]
103, Prakash Industrial Estate,
P.O.Chikambarpur, Ghaziabad-201010
Uttar Pradesh
LUDHIANA
Mr. Ajit Singh
M: +91 9914139713
E: [email protected]
Plot No.41, Village-Khakat, G.T. Road
Sahnewal, Ludhiana-141120
Punjab
JAIPUR
Mr. Rajeev
M: +91 9314626672
T: +91 141-3015503
E: [email protected]
Sikar Road, Rajawas, Near Bus Stand,
Jaipur-302013
Rajasthan
DELHI
Mr. Navneet Singh
M: +91 8130007584
E: [email protected]
C-99, Birla Cement Wali Gali, Swarn
Park, Near Rajdhani Park Metro Station,
Mundka-110 041
New Delhi
Central India
INDORE
Mr. Rajeev Kumar Sharma
M: +91 9479872574
E: [email protected]
13-A,Udyog Nagar, Behind Old LakhaniFactory Nemawar Road, Palda,
Indore-452 001
Madhya Pradesh
24
1
RUDRAPUR
Mr. Narendra Bhardwaj
M: +91 9690333324
E: [email protected]
Khasra No.194, Vill-Bhurarani,
Rudrapur-263153
Distt. Udham Singh Nagar
Uttarakhand
AHMEDABAD
Mr. Amarnath Singh
M: +91 9824272833
E: [email protected]
Survey No.208-Block, SwadeshiIndustries Compound, Sarkhej-Sanand
Road, Sarkhej, Ahmedabad-382 210
Gujarat
PUNE
Mr. Mohit Sharma
M: +91 8451853239
T: +91 20 64019652
E: [email protected]
S.No.312/1/11, Opp. Indian Oil
Petrol, Handewadi Road, Village
Devachi & Uruli, Pune-412308
Maharashtra
MUMBAI
Mr. Mohan Lal Sharma
M: +91 8451853246
E: [email protected]
KWC-Plot No.1697, 1698, Road No.21 &
22, Steel Market, Kalamboli, Navi
Mumbai-410218
Maharashtra
NAGPUR
Mr. Rushabh Panparia
M: +91 9561081672
E: [email protected]
C/O , Plot no-D6, Opposite-Eros
Metal Higana Midc,
Area-Wadi, Nagpur-440023
Maharashtra
GOA
Mr. Pankaj Totoria
M: 8451853245
E: [email protected]
Survey No -203/1, plot no- 7, NH-17,
Mushirwada, Colvale Bardez
Goa
South India
RAIPUR
Mr. Mukesh Jha
M: +91 8871559560
E: [email protected]
Plot C-19, Loha Bazaar Hirapur
Sondogri, Ring Road No -2,
Raipur-492006
Chhattisgarh
BENGALURU
Mr. Sunil
M: +91 9945210611
E: [email protected]
77-RE SY No.77/1, SY No.76,
Hommadevanahalli Village,
B.G.Road, Bengaluru South-560083
Karnataka
HYDERABAD
Mr. Atul Srivastava
M: +91 7893500618
E: [email protected]
Survey No.154, Dhulapally,
Quthbullapur, Mandal, Ranga Reddy,
Hyderabad-500014
Andhra Pradesh
COCHIN
Mr. C. B. Bansal
M: +91 8129055770
E: [email protected]
B.O:- 33/2361, B1(a), Chalikavattam,
Near IDBI Bank, Vyttila Bye Pas,
Earnakulam-682019
Kochi
25
APL APOLLO TUBES LIMITED (Unit-2)
Hosur, Tamil Nadu