SPARE PARTS LIST CHAIN SAWS T540XP ACCESSORIES T540XP ACCESSORIES Ref 1 2 3 4 5 6 7 8 9 10 Part No 503 55 85-10 503 62 12-01 501 91 14-01 522 52 11-02 575 88 07-01 583 89 71-01 576 18 34-01 579 38 48-01 503 21 70-16 515 99 72-01 T540XP Description TOOL GREASE GREASE GUN COMBINATION WRENCH WRENCH DIAGNOSTIC TOOL KIT CABLE ASSY WINTER KIT SCREW CCRPANT BARKSTØD Remark QTY KIT 1 1 1 1 1 1 1 6 1 2 8 1 CARBURETOR T540XP CARBURETOR Ref 1 2 3 4 5 6 7 8 9 10 11 13 14 17 18 19 Part No 579 19 30-01 577 95 49-01 574 35 94-01 577 75 34-01 577 21 92-01 544 11 15-01 574 35 81-01 576 66 68-01 537 00 31-01 502 84 71-01 574 35 90-01 577 95 50-01 574 35 93-01 577 17 01-01 580 69 99-01 501 66 61-01 T540XP Description CARBURETTOR KIT SPRING THROTTLE LEVER ASSY THROTTLE LEVER ASSY SCREW COVER PUMP COVER SCREW SCREW SCREW KIT SPRING BRACKET REPAIR KIT SCREEN-INLET 20 580 70 00-01 GASKET KIT 21 22 23 24 574 43 76-01 574 52 11-01 576 67 02-01 544 11 15-01 THROTTLE ASSY LINK SPRING SCREW 25 . TBD Remark Walbro AT-2 Walbro K2-AT. Repair kit Walbro D2-AT. Set of gaskets QTY 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1,2 1,2 1,2,4 1,2,4 1 1 1 1 1 1 1,13 1 1,18 1 1 1 1 1 Download from your local support site KIT 1 21 21 1,2 CARBURETOR & AIR FILTER T540XP CARBURETOR & AIR FILTER Ref 1 2 3 4 5 6 6 7 8 9 Part No 576 35 36-01 575 41 54-01 575 48 76-01 576 04 98-01 735 31 08-20 574 45 31-04 574 45 31-03 506 94 84-01 525 61 92-01 579 19 30-01 Description FILTER COVER ASSY KNOB SPRING WASHER E-CLIP AIR FILTER ASSY AIR FILTER ASSY FILTER HOLDER ASSY SEALING CARBURETTOR 10 . TBD 11 12 13 14 15 16 17 18 20 21 22 23 24 26 574 43 76-01 525 82 48-01 574 35 35-02 523 05 68-01 516 00 33-01 574 36 64-01 503 93 66-01 525 39 68-01 577 40 64-01 522 89 03-01 574 62 04-01 526 22 20-01 577 40 12-01 574 44 45-02 THROTTLE ASSY SCREW ITXSCT SCREW ITXSCM FUEL HOSE SUCTION HOSE CHOKE CONTROL ASSY PRIMER HOUSING INLET PIPE ASSY HOSE CARBURETTOR BRACKET NUT SQUARE SCREW CITXPANT SCREW ITXSCM FOAMING FILTER T540XP Remark 80my 52my Walbro AT-2 Download from your local support site QTY 1 1 1 1 1 1 1 1 1 1 1 3 2 1 1 1 1 1 1 1 2 1 4 1 KIT 1 1 1 1 7 21 6 CHAIN BRAKE & CLUTCH COVER T540XP CHAIN BRAKE & CLUTCH COVER Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Part No 577 82 97-01 526 83 45-01 537 20 28-01 505 54 31-02 501 45 41-02 537 39 70-01 740 48 07-02 503 23 00-63 537 07 94-02 505 21 45-01 526 22 20-01 505 19 93-01 529 27 93-01 505 56 67-01 505 54 33-02 505 19 73-01 515 99 67-01 586 24 90-01 Description HAND GUARD ASSY SCREW BUSHING CLUTCH COVER ASSY NUT WORM SCREW O-RING WASHER WORM WHEEL COVER LID SCREW CITXPANT KNEE JOINT ASSY BRAKE SPRING BRAKE BAND ASSY COVER NUT RETAINER ASSY DECAL LABEL T540XP Remark QTY 1 1 1 1 1 1 1 1 1 1 7 1 1 1 1 1 1 1 KIT 4 4 4 4 4 4 4 4 4 4 4 4 4 1 CLUTCH & OIL PUMP T540XP CLUTCH & OIL PUMP Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Part No 586 86 40-01 574 71 88-01 577 38 97-01 503 25 46-01 504 78 60-01 525 76 46-01 504 73 60-01 503 96 75-01 544 18 01-03 537 06 91-02 503 23 00-60 503 89 16-01 721 11 64-30 503 89 15-01 537 02 71-01 T540XP Description CLUTCH ASSY CLUTCH SPRING CLUTCH DRUM NEEDLE BEARING WORM WHEEL SCREW ITXSCT OIL HOSE OIL PLUMMET OIL PUMP ASSY PUMP PISTON WASHER SPRING GROOVED PIN SPRING ADJUSTER Remark QTY 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 KIT 1 3 9 9 9 9 9 9 CRANKCASE T540XP CRANKCASE Ref 1 2 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Part No 574 61 80-01 505 39 40-01 505 39 47-01 505 21 73-01 720 13 07-10 525 76 46-01 525 82 49-01 505 57 41-16 577 87 86-01 503 57 89-01 505 41 10-01 505 28 85-01 580 25 04-01 525 75 51-01 505 52 14-01 516 03 45-01 526 22 20-01 576 66 61-01 505 57 41-16 505 20 12-01 503 43 65-01 T540XP Description CRANKCASE ASSY RADIAL SEAL ROLLER BEARING BAR BOLT PARALLEL PIN SCREW ITXSCT SCREW ITXSCM SCREW ITXSCM TANK CAP ASSY HOLDER SEALING CHAIN CATCHER WASHER SCREW ITXSCFM CHAIN GUIDE PLATE COVER LID ASSY SCREW CITXPANT GASKET KIT SCREW ITXSCM CATCH POSITION SPRING Remark A=Set of gaskets QTY 1 2 2 1 2 1 6 1 1 1 1 1 1 1 1 1 2 1 1 1 1 KIT 1 1 1 1 1 1 1 10 10 CRANKSHAFT T540XP CRANKSHAFT Ref 1 2 3 4 Part No 576 66 59-01 505 39 47-01 503 25 55-01 505 39 48-01 T540XP Description CRANKSHAFT ASSY ROLLER BEARING NEEDLE BEARING CUP Remark QTY 1 2 1 2 KIT 1 1 1 CYLINDER COVER T540XP CYLINDER COVER Ref 1 2 3 4 5 6 7 8 9 10 11 Part No 516 03 46-01 576 88 46-01 575 55 02-01 735 58 30-00 515 99 73-01 578 12 03-01 579 17 31-01 579 73 31-01 526 22 20-01 584 95 29-01 586 69 16-01 T540XP Description CYLINDER COVER ASSY SUPPORT SEAL WASHER BELLOWS THREAD INSERT PLATE STRAP SCREW CITXPANT WEDGE HEAT DEFLECTOR Remark QTY KIT 1 1 1 1 1 2 1 1 1 1 1 CYLINDER PISTON T540XP CYLINDER PISTON Ref 1 2 3 4 5 6 7 8 9 9 10 11 Part No 576 67 62-02 586 44 62-02 737 44 10-00 577 96 05-01 503 25 55-01 505 45 70-01 505 40 83-01 577 40 12-01 576 35 59-01 576 35 59-02 531 00 86-15 576 66 61-01 T540XP Description CYLINDER ASSY PISTON ASSY SNAP RING PISTON RING NEEDLE BEARING GASKET GASKET SCREW ITXSCM SUPPORT SUPPORT SPARK PLUG GASKET KIT Remark s/n up to -20141899999 A=Set of gaskets QTY 1 1 2 1 1 1 1 4 1 1 1 1 KIT 1 1,2 1,2 1 11 11 1 FUEL TANK T540XP FUEL TANK Ref 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 T540XP Part No 506 49 98-01 506 49 99-01 506 51 98-01 506 49 56-01 506 49 57-01 522 62 09-01 522 79 82-01 522 59 02-01 537 35 95-01 503 45 46-01 523 05 52-02 544 32 49-39 580 86 00-02 576 38 13-01 522 84 79-01 510 07 11-01 510 05 84-01 526 22 20-02 577 87 86-01 503 57 89-01 505 41 10-01 506 49 97-01 525 75 51-05 506 49 89-01 576 94 96-01 525 88 74-02 503 44 32-01 506 49 58-01 522 75 19-01 Description LID LID LID THROTTLE CONTROL THROTTLE LOCKOUT CABLE COVER STOP SWITCH HANDLE HOUSING TANK VENT ASSY CONNECTION BEND FUEL HOSE FUEL HOSE LOOP LOOP SCREW ITXSCFM ANTIVIBRATION ELEMENT ANTIVIBRATION ELEMENT SCREW CITXPANT TANK CAP ASSY HOLDER SEALING HANDLE INSERT SCREW ITXSCFM SPRING STRAP SCREW CITXPANT FILTER THROTTLE CABLE ASSY SCREW ITXSCFM Remark Medium Large X-Large QTY KIT 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 17 1 17 1 1 1 1 1 1 1 1 HANDLE T540XP HANDLE Ref 1 2 3 4 T540XP Part No 506 49 52-03 510 36 34-01 525 76 25-01 525 79 81-02 Description FRONT HANDLE ANTIVIBRATION ELEMENT SCREW ITXSCM SCREW ITXSCFT Remark QTY KIT 1 1 1 1 IGNITION SYSTEM T540XP IGNITION SYSTEM Ref 1 2 3 4 5 6 7 8 9 10 11 Part No 585 08 10-01 578 11 16-01 501 48 56-01 525 75 52-03 510 16 98-01 529 27 11-01 537 24 56-01 503 23 00-42 506 00 69-02 503 22 04-01 577 07 06-01 T540XP Description IGNITION MODULE SPARK PLUG CAP ASSY CONTACT SPRING SCREW ITXSCFM FLYWHEEL ASSY SPRING STARTER PAWL WASHER SCREW NUT WIRING ASSY Remark QTY 1 1 1 2 1 2 2 2 2 1 1 KIT 5 5 5 5 MUFFLER T540XP MUFFLER Ref 1 2 3 4 T540XP Part No 505 40 79-01 505 40 85-01 724 12 87-59 525 75 52-02 Description MUFFLER ASSY SPARK ARRESTOR SCREEN SCREW CRPANM SCREW ITXSCFM Remark QTY KIT 1 1 1 1 1 2 STARTER T540XP STARTER Ref 1 2 3 4 5 6 7 8 9 10 11 12 T540XP Part No 506 90 21-02 506 90 22-01 506 91 00-01 525 88 74-01 506 90 23-01 505 30 51-03 525 76 47-01 584 15 62-01 537 28 32-01 525 82 45-01 506 94 19-01 506 60 77-02 Description STARTER ASSY STARTER COVER SPRING CASSETTE ASSY SCREW CITXPANT STARTER PULLEY STARTER CORD SCREW CITXSCT STARTER HANDLE ASSY REINFORCEMENT SLEEVE SCREW CITXPANMO DECAL AIR CONDUCTOR Remark QTY 1 1 1 2 1 1 1 1 1 4 1 1 KIT 1 1 1 1 1 1 1 1 1 Illustrated Parts List - IPL Update Product Name(s) H T540 XP Description of change 1. Clutch Assy: Supplier change: Improved durability. 2. Tank Cap Flip Up: New design with a flip up grip. Used for both fuel and oil tank. 3. Support: New variant -02 added with changed design to adapt to the screw hole with smaller diameter on the cylinder. 4. Cylinder-piston assy: Support 576 35 59 -02 added in assy 5. Piston Assy: Improved durability 6. Air conductor: New design for lower temp. on cylinder 7. Screw itxscfm: Corrected article nr. in IPL 8. Catch indexer and position spring: added in IPL 9. Label: Slightly smaller dimension 10. Heat deflector: Added to reduce heat on the saws bottom surface Comments Introduced from Serial number / Date 20141800193 20141800001 20141900001 20141900001 20142600001 20142200001 20142100001 Remark Clutch Assy 586 86 40-01 Tank Cap 577 87 86-01 Support 576 35 59-02 Cylinder-piston assy 576 67 62-02 Piston Assy 586 44 62-02 Air conductor 506 60 77-02 Heat deflector 586 69 16-01 IPL updates Page Title Ref. no 1 New part no Name Excl. part no. Remark 586 86 40-01 Clutch Assy 575 56 80-01 Fuel Tank 17 577 87 86-01 Tank Cap Assy 505 41 52-01 Remain as spare part for other products. Same clutch spring. 575 56 80-01 is marked with a ring on the hub and the shoe. Interchangeable Fuel Tank 27 522 75 19-01 Screw itxscfm 525 75 51-05 Crank case 10 577 87 86-01 Tank Cap Assy 505 41 52-01 Crank case 21 505 20 12-01 Catch Crank case 22 503 43 65-01 Position Spring Cylinder & piston 9 576 35 59-02 Support 576 35 59-01 Cylinder & piston 1 576 67 62-02 Cylinder-piston assy 576 67 62-01 Clutch & Oil Pump Form no:MERN-8SJE6Q Rev no: 4 Remain as spare part for ref.nr 21 Interchangeable Not interchangeable. 576 35 5901 will remain as spare part for old cylinder. Interchangeable Page 1 of 2 Illustrated Parts List - IPL Update Cylinder & piston Starter Chain brake & Clutch Cover Cylinder cover 2 586 44 62-02 Piston assy 585 20 65-02 Interchangeable 12 18 506 60 77-02 586 24 90-01 Air conductor Label 506 60 77-01 574 87 48-01 Interchangeable Interchangeable 11 586 69 16-01 Heat deflector Form no:MERN-8SJE6Q Rev no: 4 Clean the cylinder cover properly before applying the heat deflector. Page 2 of 2
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