Numerical Application of Internal State Variable (ISV) Model Yaofeng Sun, Kimberly Maciejewski, Hamouda Ghonem Department of Mechanical Engineering & Applied Mechanics University of Rhode Island, Kingston, RI, 02881 Objective II. Simulation of Deformation Response of Single Steel Beam Simulate deformation of a steel structure under variable loading rate and temperature conditions using finite element analysis (FE) with an internal state variable (ISV) model to describe the visco-plastic material behavior. Single Steel Beam Model Finite element modeling of steel structure for heat transfer analysis Element type: plain strain (CPE4) Element size: 0.02 m in transverse direction, 0.1 m in lengthwise direction rate Temperature 300 oC 700 oC Pressure (MPa) Element type: 2D and 4 nodes element (DC2D4) for heat transfer Initial temperature: 25 oC Surface heat flux: 110 KW/m2 Loading I. Development of Abaqus UMAT subroutine -Implementation of ISV model into Abaqus UMAT -Validation of UMAT subroutine -Heat Transfer Analysis Pressure load Matrix of simulation cases Outline III.Simulation of Deformation Response of Steel Structure 1.5 MPa/min P 0.15 MPa/min Duration: 60 minutes (1 hour) load rate = P/t T3-LR15 T7-LR15 T3-LR015 t Time (min) T7-LR015 Material thermal properties Mass Density 7800 kg/m3 Simulated deflection of single steel beam II. Simulation of deformation response of single steel beam -Load rate effect -Temperature effect III.Simulation of deformation response of steel structure under fire condition -Simulation strategy & Geometry modeling -Heat transfer analysis -Stress/Deformation analysis Thermal Conductivity 50 J/(m·°C) Specific heat 470 W/(kg·°C) Temperature distribution in the middle bottom cell, and temperature evolution at 3 nodes during heat transfer Temperature Effect Loading Rate Effect Top Middle Bottom I. Development of ABAQUS UMAT ij , ij , T , SDVk at time t ABAQUS Solver: ij , T for time t t -Deformation/Stress Analysis ABAQUS UMAT Pass Finite Element Equilibrium Conditions Return ij , SDVk , Note: III. Simulation of Deformation Response of Steel Structure Finite element modeling of steel structure for deformation/stress analysis ISV Model Equations for time t t Material properties defined in UMAT of ISV model. UMAT is called for each Gauss point of the mesh at each time increment. Read input parameter ij , ij , T , SDVk for the time t , and ij , T for the time t t Determine temperature-dependent material constants for the temperature T T based on their functions of continuous temperature 4 T2 SDV are solution-dependent state variables, e.g. back stresses in ISV model. Temperature field from heat transfer analysis Return to ABAQUS ABAQUS Call UMAT T (oC) P (MPa) T1 Calculate ij , Calculate SDVk X ij1 ..., X ij2 ...R ... Calculate stress rate ij E ije Calculate SDV rate X ij1 ... X ij2 ...R ... Calculate elastic strain rate ije ij ijp note : ij ij t Calculate viscoplastic strain 3 ij X ij p rate ij p 2 J 2 ( ij X ij ) Calculate viscous stress v J 2 ( ij X ij ) R k Calculate n v n 1 v p exp K K Deformation response of a steel beam is loading-rate independent at low temperature 300°C, but loading-rate dependent at high temperature 700°C. Deformation response of a steel beam is significantly affected by temperature. The steel softens at elevated temperature. 2 62 122 Time (min) Load Step 1: Increasing mechanical pressure loading on beam Load Step 2: Constant mechanical loading & varied temperature distribution Load Step 3: Constant mechanical loading & constant temperature distribution III. Simulation of Deformation Response of Steel Structure Under Fire Condition Samples of material constants as a function of temperature Simulation strategy: Sequentially coupled thermal-stress analysis Thermal properties Case 1: Monotonic test simulation One 2D element model was used for the validation with two case studies Nodes 1 & 2 are fixed horizontally, and Nodes 1 & 4 vertically Displacement loading is applied on Nodes 3 & 4. Thermal boundary conditions & loading Exaggerated view of predicted deformation of the steel structure Viscoplastic deformation due to time effect (strain-rate sensitivity) Nodal temperature distribution history I. Development of ABAQUS UMAT -Validation of UMAT Subroutine Heat Transfer Analysis Load step 3 Load step 2 ABAQUS UMAT Stress/deformation Analysis Structural boundary conditions & loading Deflection increase due to temperature rise (material softening) Deflection increase due to mechanical loading increase Displacement (mm) Displacement, Strain, Stress 0.01 Load step 1 Deflection evolution of the left and middle beams in the first floor Structure geometry and finite element meshing Conclusions 2000 • ISV model has been formulated as an ABAQUS UMAT subroutine in a FE algorithm Time (second) • FE simulations were carried out on single and multi steel members subjected to fire conditions Case 2: Cyclic test simulation Element size: 20mm in transverse direction 0.1m in lengthwise direction Total number of elements: 6660 “Printing service provided by the RI-INBRE Centralized Research Core Facility supported by Grant # P20 RR 16457 from NCRR, NIH.” • FE simulation results show that the integrated ISV model is capable of describing steel members’ deformation as a function of temperature including strain-rate/temperature interaction
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