Parts Diagram Download

CROSS-TRAINER 91X-0XXX-01
Customer Support Services
PARTS MANUAL
1
revised February 2014
91X CROSS-TRAINER
91X-0XXX-01
REFERENCES
S/N XTF100000 and UP
MANUAL: OPER; 91X; ENG X
M051-00K61-A093
MANUAL: SERVICE; 91X
M051-00K61-A097
ARCTIC SILVER TOUCH UP PAINT:
SPRAY CAN
.5 OZ BOTTLE W/APPLICATOR
.33 OZ PEN
0017-00008-0204
0017-00008-0205
0017-00008-0206
STEALTH GRAY TOUCH UP PAINT
( FOR ROCKER ARMS):
SPRAY CAN
.5 OZ BOTTLE W/APPLICATOR
0017-00008-0199
0017-00008-0198
HARDWARE BAG
AK61-00181-0000
UNLABELED PARTS
DESCRIPTION
BATTERY: 6V; 2.5AH
C
1/4 -20X 5 HXL NO L CUP ST BO B
SHAFT: PEDAL-LEVER; CLEVIS B
KIT: SERV; POLAR-RCVR; TESTED BM
PART NO.
0017-00003-0685
0017-00101-0333
OK61-01076-0000
SK40-00045-0001
The 91X-0XXX-01 has both Telemetry and LifePulse sensors for Heart Rate.
2
91X CROSS-TRAINER
91X-0XXX-01
CONTENTS
S/N XTF100000 and UP
Page
DRIVE BELTS AND ALTERNATOR.................................................................................4
CONSOLE SUPPORT ASSEMBLY..................................................................................5
CONSOLE ASSEMBLY ....................................................................................................6
ROLLER ASSEMBLY .......................................................................................................7
CRANKSHAFT ASSEMBLY .............................................................................................8
DRIVE LINKAGE ASSEMBLY..........................................................................................9
ANTI-LIFT BRACKET AND OUTER PEDAL COVERS....................................................10
FRAME ASSEMBLY .........................................................................................................11
CLEVIS AND FRONT FRAME COVERS .........................................................................12
PEDAL LEVER ASSEMBLY.............................................................................................13
ROCKER ARM COVERS .................................................................................................14
ROCKER ARM ASSEMBLY .............................................................................................15
REAR DRIVE SHROUDS W/DECALS..............................................................................16
UPPER ARM / HEART RATE ASSEMBLY ......................................................................17
CABLES............................................................................................................................18
3
91X CROSS-TRAINER
91X-0XXX-01
DRIVE BELTS AND ALTERNATOR
Alternator
0017-00009-0841
Alternator w/Flywheel
Assembly
AK61-00250-0001
S/N XTF100000 and UP
Intermediate Bracket
0K61-02400-0001
Alternator Pivot Bolt
0017-00101-0964
Alternator Strap Bolt-2
0017-00101-0986
Flange Lock Nut
0017-00103-0188
Alternator Flywheel
0K61-02500-0001
Lock Nut
0017-00103-0117
Alternator Strap
w/Insert
0K61-02601-0000
Alternator Belt
0K53-01184-0000
Intermediate
Pulley Bolt
0017-00101-1651
Drive Belt
GK61-00002-0056
*Includes Intermediate Pulley Assembly
Intermediate Pulley Assy
AK61-00061-0000
4
91X CROSS-TRAINER
91X-0XXX-01
CONSOLE SUPPORT ASSEMBLY
S/N XTF100000 and UP
Mounting Screws (8)
(not shown for accessory
tray and console)
0017-00101-1744
Accessory Tray Kit
GK63-00002-0062
Main Cable
AK61-00136-0000
Bullhorn Grip 11.75” (2)
0K62-01136-0002
Console Cap
0K61-01283-0001
Console Support
Assembly
AK61-00500-0015
Polar Cable
AK36-00021-0003
Bolt-2
0017-00101-1645
Flat Washer-2
0017-00104-0192
5
91X CROSS-TRAINER
91X-0XXX-01
CONSOLE ASSEMBLY
S/N XTF100000 and UP
Upper Overlay
Console Board - Upper
A084-92219-A022
Lower Overlay
Console Case Assembly
AK63-00121-0001
Phillips Pan Screws(13)
0017-00101-1650
Battery Door
0K63-01029-0001
Console Assembly
AK61-00203-0001 Eng/Eng
Overlay/Bezel/
Switch Assembly
AK61-00183-0001
AK61-00203-0002 Eng/Met
AK61-00183-0001
AK61-00203-0004 Spn/Met
AK61-00183-0004
AK61-00203-0007 Frn/Met
AK61-00183-0007
AK61-00203-0010 Por/Met
AK61-00183-0010
6
91X CROSS-TRAINER
91X-0XXX-01
ROLLER ASSEMBLY
S/N XTF100000 and UP
Snap Ring
0017-00100-0152
Flat Washer
0017-00104-0417
Roller Bearing Assembly
GK61-00002-0026
Shaft Collar
0K61-01260-0000
Allen-Head
Cap Screw
0017-00101-1645
Set Screws
0017-00101-0314
Arm Extension
0K61-03004-0000
Crank Cover
0K61-03100-0002
Locking Nut
0017-00103-0025
Bolt
0017-00101-1606
Crank Arm
AK61-00064-0001
Set Screw
1/4-20x5
0017-00101-0333
Square Key
0K53-01122-0000
7
91X CROSS-TRAINER
91X-0XXX-01
CRANKSHAFT ASSEMBLY – AK61-00157-0002
Poly-V Crank Pulley
0K61-02409-0000
Hex Bolts (4)
0017-00101-1551
S/N XTF100000 and UP
1.00” Dia. Pillow Block (2)
0K53-01181-0000
Crankshaft Plate
0K61-02302-0001
Torx screw
0017-00101-1282
Flat Washer
0017-00104-0144
Crankshaft w/plate
0K61-01360-0002
Locking Nut (4)
0017-00103-0019
Retaining Ring (2)
0017-00100-0152
Magnet-Standoff Assy.
AK62-00186-0000
8
91X CROSS-TRAINER
91X-0XXX-01
Tie Rod Kit – GK61-00002-0020
S/N XTF100000 and UP
Control Link
w/Bearing Assembly
AK61-00073-0001
Control Link
Sleeve
0K61-01261-0000
Spherical Washer
0017-00009-1085
Spherical
End Sleeve
0K61-01066-0000
Black Bearing
Front Side
Flat Washer
0017-00104-0164
Wave Washer
Spring
0017-00009-1084
Silver Bearing
Back Side
Flat Washer
0017-00104-0164
9
Locking Nut
0017-00103-0286
91X CROSS-TRAINER
91X-0XXX-01
ANTI LIFT BRACKET & OUTER PEDAL COVERS
S/N XTF100000 and UP
Right Link Cover w/decal
AK61-00175-0001
Decal
0K61-01367-0000
White Link Cover
(used on 91X-0006-01 only)
0K61-06330-0003
Allen Head Bolt
0017-00101-1645
Phillips Pan Screw
0017-00101-1242
0017-00101-1646
Left Link Cover w/decal
AK61-00175-0002
Decal
0K61-01367-0000
White (used on 91X-0006-01 only)
0K61-06310-0003
10
Roller Retainer Plate
0K61-04114-0000
91X CROSS-TRAINER
91X-0XXX-01
FRAME ASSEMBLY
S/N XTF100000 and UP
Pillow Block
Bearing Nuts
0017-00103-0025
Pillow Block
Bearing Washers
0017-00104-0192
Extrusion Cover
0K61-06121-0008
White Extrusion Cover
(used on 91X-0006-01 only)
0K61-06121-0005
Pillow Block
Bearing Bolts
0017-00101-1635
Screw (14)
0017-00101-1282
Resistor Bracket
assy. W/cable
AK61-00127-0000
Control PCB
AK61-00145-0000
Screw (14)
0017-00101-1282
11
91X CROSS-TRAINER
91X-0XXX-01
CLEVIS & FRONT FRAME COVERS
S/N XTF100000 and UP
Grommets-14
0017-00042-0754
Clevis Cover Screw-2
0017-00101-1242
Stabilizer Cap-4
0K61-01284-0001
Leg Leveler-4
AK61-00035-0000
Wheel Shaft
0K61-01300-0000
Clevis Cover-2
AK61-00062-0001
Wheel Cap-2
0017-00042-1066
Wheel-2
0017-00042-0674
Wheel & Cap Kit
GK61-00002-0011
Front Cover-LT
0K61-06240-0002
White Cover - Left
(used on 91X-0006-01 only)
0K61-06240-0001
Phillips Screw-18
0017-00101-1242
Front Cover-RT
0K61-06250-0002
White Cover - Right
(used on 91X-0006-01 only)
0K61-06250-0001
12
91X-0XXX-01
91X CROSS-TRAINER
PEDAL LEVER ASSEMBLY
Screw
0017-00101-1242
Inside Cover-LT
0K61-06300-0004
Inside Cover-RT
0K61-06320-0004
White Inside Cover, Left
0K61-06300-0003
White Inside Cover, Right
0K61-06320-0003
(white covers used on
91X-0006-01 only)
S/N XTF100000 and UP
Pedal Kit
GK61-00002-0054
Push-On Clip-4
0017-00009-1143
Tape-4 pieces
0K61-04115-0002
Locking Nut-2
0017-00103-0137
Pedal Lever
Clevis Shaft-2
0K61-01076-0000
Bolt-2
0017-00101-1646
Left Pedal Assembly AK61-00172-0002
Right Pedal Assembly AK61-00172-0001
O-Ring
0017-00041-0053
Rocker Seal, Stealth
0K61-01410-0300
BEVELED WASHER
OK61-01356-0000
13
91X-0XXX-01
91X CROSS-TRAINER
ROCKER ARM COVERS
S/N XTF100000 and UP
Front Rocker
Arm Cover
0K61-06340-0003
Polar Receiver
AK40-00045-0001
Insulator Receiver Tube
0K36-01059-0002
Rear Rocker
Arm Cover
0K61-06341-0003
Front Deadshaft Cover
0K61-06350-0003
Rear Deadshaft Cover
0K61-06351-0003
Rear Rocker
Arm Cover
0K61-06341-0003
Front Rocker
Arm Cover
0K61-06340-0003
14
Phillips Pan Screw-18
0017-00101-1242
91X CROSS-TRAINER
91X-0XXX-01
ROCKER ARM ASSEMBLY
S/N XTF100000 and UP
Flat Washer
0017-00104-0454
Shaft Split Collar
0K61-01259-0000
Hex Bolt
0017-00101-1635
Rocker Arm
AK61-00094-0003
15
91X CROSS-TRAINER
91X-0XXX-01
REAR DRIVE SHROUDS W/DECALS
S/N XTF100000 and UP
Right Rear Cover w/Decal
AK61-00176-0001
White Right Rear Cover
(used on 91X-0006-01 only)
AK61-00060-0008
Left Rear Cover w/Decal
AK61-00176-0002
White Left Rear Cover
(used on 91X-0006-01 only)
AK61-00060-0007
Phillips Pan Screw-22
0017-00101-1242
Plug-2
0K14-01384-0000
16
91X CROSS-TRAINER
91X-0XXX-01
UPPER ARM/HEART RATE ASSEMBLY
Upper Arm - RT
Assembly
AK61-00178-0001
S/N XTF100000 and UP
Upper Arm - LT
Assembly
AK61-00178-0002
Electrode Kit
GK20-00002-0005
Flat Washer
0017-00104-0450
Bolt
0017-00101-1645
Life Pulse Cable
AK61-00051-0000
Strain Relief Bushing
0017-00042-1078
17
91X CROSS-TRAINER
91X-0XXX-01
CABLES
S/N XTF100000 and UP
Power Control Board Cable
AK61-00135-0000
*ORANGE
#RED/BLK
#RED/BLK
#GREEN
#RED/BLK
ACTAP
Valt
#GREEN
#GREEN
*RED
GND
FIELD EXC
CONTROL PCB
B084-92218-*000
P2
12POS.MNL
POWER RES.
2 x .75
OHM
240W
FIELD RTN
#BLK
#BLK
B084-92218-*002
4
RPM_ALT
7
ValtR
9
ValtR
12
ValtR
8
ValtR
10
Valt
11
Valt
5
GND
2
GND
3
GND
1
GND
6
FIELD
P3
3POS.MINI FIT
GND
RPM_REED
1
N.C.
2
N.O.
3
COM
GND
RELAY_C
LOAD_CMD
FIELD
KEY
Vbat
Vsys
Valt
REED CONTROL
GND
A_START
RPM_ALT
RPM_REED
Vbat
#BLK
*BLK/WHT
Reed Switch
Assembly
118E-00001-0140
MAGNET
*YELLOW
REED SWTCH
11
8
7
1
9
13
10
6
4
2
5
3
P1
13POS. KK-156
12
BLK/PURPLE
Main Cable
AK61-00136-0000
LIFEPULSE
BLK
PALM
BLK
6V
LEFT
CLEAR
RIGHT
CLEAR
RED
FINGER
WHITE
WHITE/BLK
N.C.
9
1
RELAY_c
N.C.
N.C.
10
GND
2
GND
N.C.
SIGNAL
15
LOAD_CMD
PURPLE
3
GREY
ORANGE
16
Vsys
14
FIELD
YELLOW
13
Vsysc
LT
BROWN
3
11
7
FIELD KICK
GND
BLK
GND
1
8
GND
RT SIGNAL
2
6
WHITE
4
5
Valt
BLK
BLK
12
A_START
WHITE
4
GREEN
P4
4POS.MINI FIT JR.
RPM_ALT
2
RPM_REED
2
1
RED
1
1
BLUE
1
2
Vbat
2
PINK
FINGER
Vbat
PALM
P2
16-POS.MINI FIT JR.
P12
19POS.LIF
UPPER KEYPAD
GND
1
ST4
2
I3
3
ST5
4
ST6
5
I0
6
ST4
7
I2
HR Console Cable
AK61-00052-0002
P6
4POS. MICROFIT
TESTER
COM
1
8
ST6
9
I4
10
I5
11
TDO
12
ST6
2
RDI
3
GND
4
Vsysc
13
I6
14
ST5
UPPER CONSOLE
B084-92219-*005
15
START
GND
16
I1
17
ST6
18
GND
19
P11
10POS.
BACKGROUND DEBUG HDR.
P7
3POS. MINI FIT JR.
1
DS
2
BERR
3
GND
4
5
Vcc
SIGNAL
GND
1
2
RED
WHITE
3
BLACK
BKPT
GND
6
FREEZE
7
RESET
8
Dsi
9
Vcc
10
Dso
POLAR RECEIVER
Polar Cable
AK36-00021-0003
18

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